CN104482184A - Box body interlayer air-cooled type inner cycloidal reducer box of heavy duty plate feeder - Google Patents
Box body interlayer air-cooled type inner cycloidal reducer box of heavy duty plate feeder Download PDFInfo
- Publication number
- CN104482184A CN104482184A CN201410332181.8A CN201410332181A CN104482184A CN 104482184 A CN104482184 A CN 104482184A CN 201410332181 A CN201410332181 A CN 201410332181A CN 104482184 A CN104482184 A CN 104482184A
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- China
- Prior art keywords
- box body
- casing
- inner cylinder
- input
- interlayer
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0413—Controlled cooling or heating of lubricant; Temperature control therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0416—Air cooling or ventilation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0417—Heat exchangers adapted or integrated in the gearing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention provides a box body interlayer air-cooled type inner cycloidal reducer box of a heavy duty plate feeder. The box body interlayer air-cooled type inner cycloidal reducer box comprises a box body, an input shaft, a transmission mechanism and an output shaft, wherein the input shaft, the transmission mechanism and the output shaft are arranged in the box body. The box body interlayer air-cooled type inner cycloidal reducer box is characterized in that a connecting part of an inner cylinder and a circular end cover is arranged in the box body; the inner cylinder is connected with an output end of the box body; an outer circle of an input end of the circular end cover is in interference fit with an inner hole formed at an input end of the box body; the input end of the circular end cover is connected with the input end of the box body through a circular casing in a sealing mode; the inner wall of the box body and the outer wall of the connecting part of the inner cylinder and the circular end cover form into an interlayer; the lateral side of the box body is provided with a fan; the top of the box body is provided with an air outlet; the input shaft and the output shaft are supported in the circular end cover and the inner cylinder through a bearing respectively; the transmission mechanism comprises a cycloidal gear, an inner cycloidal gear ring, an eccentric bearing and a cylindrical pin; an inner meshing pair is arranged in the circular casing. According to the box body interlayer air-cooled type inner cycloidal reducer box of the heavy duty plate feeder, the heat in the interlayer is discharged from an exhaust window and simultaneously transmitted to the box body to be emitted out of the box body and accordingly the integral box body is cooled, the thermal power is high, the structure is simple, the cost is low, and the inner meshing ratio can be changed to obtain a series of products.
Description
[technical field]
The present invention relates to the improvement of prior art DT heavy-duty plate feeder combined hanging speed reducer dedicated (being called for short DT type distributor retarder), be specifically related to a kind of casing interlayer air-cooled heavy-duty plate feeder hypocycloid speed reducer.
[background technique]
Apron feeder is widely used in the broken classification workshop of mammoth mill, as use that is continuous to primary breaker from material stock storehouse or even feeding, also can be used as the short distance conveying of reprinting.Such as slip mountain bottom for mine and directly ore to be fed large vehicle, for from raw material cabin to each joint lorry continuous uniform ground feed entrucking.
DT type distributor retarder, is that gearing research institute of northern heavy industry group designs successfully speed reducer dedicated with reference to the technology of German Fleder company, adopts three grades of orthogonal speed reducers and compound epicyclic reduction gear two housings bolt to be integrally connected structure.
DT type distributor retarder is for high-power heavy plate, there are four series: DT35 (239000Nm, i=360 ~ 840), DT36 (240000Nm, i=330 ~ 840), DT37 (170000Nm, i=270 ~ 610), DT38 (80000Nm, i=270 ~ 610).
Except. except northern heavy industry group, such as the enterprises such as Jiangsu Guo Mao group and Jing Zhou, Hubei Ju Jing gearing company of first-class private speed reducer enterprise of China also produce DT type four series product.The advanced design scheme that have employed Germany is also called oneself by Ju Jing gearing company.
2006, north heavy industry group development and Design DT39 (60000Nm, i=280 ~ 500) and DT40 (30000Nm, i=280 ~ 440) medium-sized product, its structure characteristic is: two retarders are made of one, adopt the transmission of secondary orthogonal to add the structure that two-stage Gear Planet Transmission is total to level Four, lower margin jointing type, alleviate weight, solve the leakage of oil of two housings junction.
The major defect of prior art DT distributor retarder is:
(1) Pyatyi of DT35 ~ 38 type is slowed down, and the level Four of DT39,40 types is slowed down, and the long problem of Transmitted chains is: structure can complicated, cost can raise, complete machine can be heavier and axial dimension is large;
(2) because the two-stage planet (NBD retarder) of prior art fails to adopt cooling measure, natural heat dissipation is only relied on to cause thermal power low, user is had to increasing one, two types number carry out type selecting, many mechanical theory monographs are exactly specify so, its result necessarily increases expense, power is larger, expense increase is more: as specified type NBD800 type (5000kg, valency 13.75 ten thousand yuan, thermal power 204kW), now strengthen two types number and select NBD1000 (8100kg, valency 230,000 yuan, thermal power 335kW), result: price increases 90,000 yuan, weight increases 3000kg, thermal power only increases 130kW.
As can be seen here, the structure for increasing thermal power prior art also must be improved.
Thermal power be enclosed retarder under lubricant oil balanced temperature conditions the peak output that can transmit continuously.Thermal power should equal or be bordering on the power that real work is transmitted.(" Gear Transmission Design handbook " 972 pages)
Input power when thermal power refers to that under natural cool condition lubricating oil temperature is no more than allowable temperature.Thermal power is the important parameter of design lubrication system, is the important evidence selecting retarder.(" design and manufaction of Planetary Involute Gear " 230 pages)
High oil temperature is one of speed reducer fault very major reason, this is because: oil temperature high viscosity declines, oil film breakdown, and lubrication failure causes On Gear Scoring, spot corrosion and inordinate wear; The high gear anomalies that causes of oil temperature is worn and torn, and wearing and tearing make oil temperature raise, and vicious circle like this, makes speed reducer premature breakdown.The highest allowable temperature of reduction gear box lubricating oil sump is about 70 DEG C, and it is according to having three:
(1) German PPSC1290-MY type wind turbine gearbox: lubricating oil sump maximum temperature is 70 DEG C;
(2) the highest oil temperature 70 DEG C (" thermal power of gear of wind power speed-increasing gearbox calculates case " wind-power electricity generation 2003.3) of gear of wind power speed-increasing gearbox expectation
(3) certain 1.25MW unit oil temperature supervisory system domestic: when gearbox lubrication oil temperature is more than 75 DEG C, supervisory system sends alarm signal.(" wind-driven generator group wheel box lubricating oil temperature supervisory system " Shanghai Dian Ji University journal 2008.12)
[summary of the invention]
The object of the invention is to solve the defect that prior art Transmitted chains is long and thermal power is low, hypocycloid transmission is provided to add modularization inside engaged gear, Transmitted chains shortens to two-stage, with alternative natural heat dissipation air-cooled in casing interlayer, enable thermal power close to or reach specified mechanical output, a kind of casing interlayer air-cooled heavy-duty plate feeder hypocycloid speed reducer.
For achieving the above object, implementer's case system of taking of the present invention according to:
(1) main hypocycloid speed reducer is constant, changes modularization internal gear pair speed ratio, just can obtain a series of deceleration product;
" the feature of (interior) cycloidal equidistance curve gear: double cycloid engages; Face contact is similar near nodal; Bag oil pocket is formed between flank profil.Compared with existing Cycloidal pin-wheel drive, (1) hypocycloid efficiency more than 93%; (2) hypocycloid bearing capacity is high by about 50%." (" development of cycloidal equidistance curve gear " China Textile University journal Vol.15No.2,1989, Li Kezhi, Shen Peiji).Cycloidal-pin wheel efficiency eta=0.9 ~ 0.98 ≈ 0.94 (" Gear Transmission Design handbook " 6 pages, " gear handbook " upper 1-12 page), and because hypocycloid transmission efficiency is a little more than Cycloidal pin-wheel drive, thus hypocycloid transmission can replace secondary and third-level planetary transmission, shortens Transmitted chains;
(2) propose according to the following discussion that thermal power can be made to be not less than mechanical output about cooling heat radiator:
" Gear Transmission Design handbook " 973 pages: the size of thermal power is relevant with cooling measure, if adopt circulating oil lubrication, cooler and externally mounted fuel tank enough large, thermal power can be not less than mechanical output;
" Gear Transmission Design handbook " 1048 pages: adopt outer circulation radiation system: lubricant oil → oil pump in fuel tank → consider oily device → fan cooled → oil to enter fuel tank, as long as fuel delivery and pectinid amount are enough large, retarder even can not be heated Power Limitation;
Research thermal power correction formula P=B
refb
vb
ab
tp
q(kW) find: adopt enough high wind speed by casing Oil-temperature control about 70 DEG C time, retarder thermal power P can improve 1.5 times, this is because:
(A) as air velocity v >=3.8m/s, correction factor Bv=1.90, improves nearly one times than Bv=1.0 during v=0.5 ~ 1.4m/s, that is thermal power P improves nearly one times.As: little axial-flow blower 150FZY type wind speed v=7.6m/s;
(B) during reduction gear box oil temperature 70 DEG C, oil temperature coefficient B
t=0.667, make thermal power improve 50%.
(in formula: B
ref, B
v, B
aand B
tbe respectively ambient temperature, air velocity, altitude and the highest oil temperature correction factor, wherein: B
t=0.00236.C
1.32845=0.667 (70 DEG C).(" Gear Transmission Design handbook " 979 pages)
SSX planetary reducer (N=500kW) does not have water source due to underground coal mine, adopts following measure: radiating fin established by increasing casing, casing; Input shaft dress fan.(" design of SSX series Hardened gear face plane table thermoconductivity meter cooling system and application " coal mine machinery 2008.09)
For achieving the above object, implementer's case of taking of the present invention is as follows:
The link of inner cylinder and nose circle lid is provided with in described casing, described inner cylinder flange is connected with casing output end face, the input end cylindrical of described nose circle lid and casing input end endoporus close-fitting, described nose circle lid and casing, the two input end nose circle face is connected with the end face seal of modularization round casing simultaneously, and the outer surface of described inner cylinder and nose circle lid attachments is provided with radiating fin;
The outer wall of described inner cylinder and nose circle lid attachments and the inwall of casing enclose and connect formation closed interlayer, and described casing top is provided with the exhausting window of UNICOM's closed interlayer, and the side of described casing is provided with the axial-flow blower with closed interlayer UNICOM;
The body of described casing and inner cylinder is wall thickness δ=(1.1 ~ 1.3) (T
2)
0.25(mm) even thin-wall circular cylindrical shell;
Described input, first and second bearing of shaft are bearing in nose circle lid endoporus and inner cylinder output terminal endoporus respectively;
Further, described driving mechanism comprises the cycloid wheel of two phase differences 180 °, hypocycloid gear ring, capacity eccentric bearing and pin, described hypocycloid gear ring is fastened on the input end endoporus of inner cylinder, the bearing hole at described cycloid wheel center is installed on the axle stretch end of input shaft through capacity eccentric bearing, described cycloid wheel and hypocycloid gear ring engagement driving, described cycloid wheel is connected with output shaft through pin.
Again further, device internal gear pair in described modularization round casing, comprise ring gear and input small gear, described ring gear is connected to the input end of input shaft, described input small gear is located at high speed shaft axle stretch end, described high speed shaft bearing is bearing in end cap endoporus, and end cap is connected on round casing end face.When main cycloid reduction case is constant, and change the reduction speed ratio of modularization internal gear pair, just can obtain a series of deceleration product.
Although each independent technical characteristics of the present invention is completely known, support each other, and can following Advantageous Effects be produced:
(1) outer wall of inner cylinder and nose circle lid encloses and connects formation closed interlayer, heat in closed interlayer is discharged by exhausting window on the one hand, the even thin walled cylinder passing to box-like body is on the other hand dispersed into outside casing, cold wind capacity is large, heat diffusion area is large throughout whole casing, thermal power, structure is simple, controls, reliability is high, low cost of manufacture;
(2) thermal power can be made to be not less than the discussion of mechanical output according to cooling heat radiator, the present invention, by the correct calculating to air quantity, wind speed, can accomplish that thermal power is not less than mechanical output;
(3) when Oil-temperature control is at about 70 DEG C, the unlikely decline of oil temperature high viscosity, oil film is not damaged, thus ensures that cycloidal gear teeth and needle pin engagement pair run well under being in good lubrication state always, makes speed reducer have long useful life period;
(4) when main cycloid reduction case is constant, and change the reduction speed ratio of modularization internal gear pair, just can obtain a series of deceleration product, the advantage of internal gear pair be compact structure, ring gear quenching with Subsequent tempering, needn't roll flute low cost of manufacture.
[accompanying drawing explanation]
Fig. 1. embodiment of the present invention structural representation
Fig. 2 .. embodiment of the present invention casing 1 top establishes air outlet window P and side to establish air inlet fan F structural representation
DT35 ~ DT38 plate-type distributor combination retarder appearance schematic diagram of Fig. 3 .. north heavy industry group
Fig. 4,5,6 is respectively. northern heavy industry group, Guo Mao group and Ju Jing transmission company DT35 ~ DT38 type product photo
DT39, DT40 plate-type distributor combination retarder appearance schematic diagram of Fig. 7 .. north heavy industry group
[embodiment]
Below in conjunction with accompanying drawing, the present invention is encyclopaedized:
With reference to Fig. 1. a kind of casing interlayer air-cooled heavy-duty plate feeder hypocycloid speed reducer, comprises casing 1 and to be arranged in casing 1 and the input shaft 13 of transmission successively, driving mechanism and output shaft 4, it is characterized in that:
The link of inner cylinder 2 and nose circle lid 5 is provided with in described casing 1, described inner cylinder 2 flange is connected with casing 1 output end face, the input end cylindrical of described nose circle lid 5 and casing 1 input end endoporus close-fitting, described nose circle lid 5 and casing 1, the two input end face is connected with the end face seal of modularization round casing 14 simultaneously, has radiating fin outside built-in cylinder 2 and nose circle lid 5 link;
Described inner cylinder 2 encloses with the outer wall of nose circle lid 5 link and the inwall of casing 1 and connects formation closed interlayer, and described casing 1 top is provided with the exhausting window P of UNICOM's closed interlayer, and the side of described casing 1 is provided with the axial-flow blower F with closed interlayer UNICOM;
The body of described casing and inner cylinder is wall thickness δ=(1.1 ~ 1.3) (T
2)
0.25(mm) even thin-wall circular cylindrical shell ironcasting (T
2speed reducer output torque, Nm) (Cheng great Xian " mechanical design handbook " rolls up 3.14-485 page), cylindrical body has high mechanical properties and excellent heat dispersion performance;
Described input, first and second bearing 10,3 of shaft 13,4 are bearing in nose circle lid 5 and inner cylinder 2 output terminal endoporus respectively;
Described driving mechanism comprises the cycloid wheel 8 of two phase differences 180 °, hypocycloid gear ring 6, capacity eccentric bearing 9 and pin 7, described hypocycloid gear ring 6 is fastened on the input end endoporus of inner cylinder 2, active force is made directly to point to casing footing and tilting moment can not be produced, the bearing hole at described cycloid wheel 8 center is installed on the axle stretch end of input shaft 13 through capacity eccentric bearing 9, described cycloid wheel 8 and hypocycloid gear ring 6 engagement driving, described cycloid wheel 8 is connected with output shaft 4 through pin 7.
Device internal gear pair in described modularization round casing 14, comprise ring gear 15 and small gear 11, described ring gear 15 is connected to the input end of input shaft 13, described small gear 11 is located at high speed shaft 12 axle stretch end, described high speed shaft 12 bearing is bearing in end cap endoporus, and end cap is connected on modularization round casing 14 end face.When interior main cycloid reduction case is constant, and change the reduction speed ratio of modularization internal gear pair, just can obtain a series of deceleration product, the advantage of internal gear pair be compact structure, ring gear 15 quenching with Subsequent tempering, needn't roll flute low cost of manufacture.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.
Claims (1)
1. a casing interlayer air-cooled heavy-duty plate feeder hypocycloid speed reducer, comprise casing (1) and to be arranged in casing (1) and the input shaft (13) of transmission successively, driving mechanism and output shaft (4), it is characterized in that:
The link of inner cylinder (2) and nose circle lid (5) is provided with in described casing (1), described inner cylinder (2) flange is connected with casing (1) output end face, the input end cylindrical of described nose circle lid (5) and casing (1) input end endoporus close-fitting, described nose circle lid (5) and casing (1), the two input end face is connected with the end face seal of modularization round casing (14) simultaneously, and described built-in cylinder (2) and nose circle lid (5) link outer surface are provided with radiating fin;
Described inner cylinder (2) encloses to connect with the outer wall of nose circle lid (5) link and the inwall of casing (1) and forms airtight interlayer, described casing (1) top is provided with the exhausting window (P) of UNICOM's closed interlayer, and the side of described casing (1) is provided with and the axial-flow blower of closed interlayer UNICOM (F);
Described casing (1) is wall thickness δ=(1.1 ~ 1.3) (T with the body of inner cylinder (2)
2)
0.25(mm) even thin-wall circular cylindrical shell ironcasting (T
2for speed reducer output torque, Nm);
Described input, shaft (13,4) first and second bearing (10,3) are bearing in nose circle lid (5) endoporus and inner cylinder (2) output terminal endoporus respectively;
Described driving mechanism comprises the cycloid wheel (8) of two phase differences 180 °, hypocycloid gear ring (6), capacity eccentric bearing (9) and pin (7), described hypocycloid gear ring (6) is fastened on the input end endoporus of inner cylinder (2), the bearing hole at described cycloid wheel (8) center is installed on the axle stretch end of input shaft (13) through capacity eccentric bearing (9), described cycloid wheel (8) and hypocycloid gear ring (6) engagement driving, described cycloid wheel (8) is connected with output shaft (4) through pin (7).
The interior device internal gear pair of described modularization round casing (14), comprise ring gear (15) and small gear (11), described ring gear (15) is connected on the input end of input shaft (13), described small gear (11) is located at high speed shaft (12) axle stretch end, described high speed shaft (12) is bearing in end cap endoporus with bearing, and end cap is connected on modularization round casing (14) end face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410332181.8A CN104482184A (en) | 2014-07-06 | 2014-07-06 | Box body interlayer air-cooled type inner cycloidal reducer box of heavy duty plate feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410332181.8A CN104482184A (en) | 2014-07-06 | 2014-07-06 | Box body interlayer air-cooled type inner cycloidal reducer box of heavy duty plate feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104482184A true CN104482184A (en) | 2015-04-01 |
Family
ID=52756762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410332181.8A Pending CN104482184A (en) | 2014-07-06 | 2014-07-06 | Box body interlayer air-cooled type inner cycloidal reducer box of heavy duty plate feeder |
Country Status (1)
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|---|---|
| CN (1) | CN104482184A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4872502A (en) * | 1987-09-25 | 1989-10-10 | The Falk Company | Air cooling of enclosed gear drives |
| CN2779158Y (en) * | 2005-02-23 | 2006-05-10 | 张国林 | 9000 series cycloidal planetary gear speed reducer |
| CN201241938Y (en) * | 2008-07-31 | 2009-05-20 | 天津减速机股份有限公司 | Speed reducer for disk feeding machine |
| CN102889341A (en) * | 2011-07-17 | 2013-01-23 | 吴小杰 | Large star wheel gear box |
| CN102979894A (en) * | 2012-10-09 | 2013-03-20 | 吴小杰 | Large-scale star wheel gear box lubricated by bearing grease |
-
2014
- 2014-07-06 CN CN201410332181.8A patent/CN104482184A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4872502A (en) * | 1987-09-25 | 1989-10-10 | The Falk Company | Air cooling of enclosed gear drives |
| CN2779158Y (en) * | 2005-02-23 | 2006-05-10 | 张国林 | 9000 series cycloidal planetary gear speed reducer |
| CN201241938Y (en) * | 2008-07-31 | 2009-05-20 | 天津减速机股份有限公司 | Speed reducer for disk feeding machine |
| CN102889341A (en) * | 2011-07-17 | 2013-01-23 | 吴小杰 | Large star wheel gear box |
| CN102979894A (en) * | 2012-10-09 | 2013-03-20 | 吴小杰 | Large-scale star wheel gear box lubricated by bearing grease |
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| PB01 | Publication | ||
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Application publication date: 20150401 |