CN104480562B - A kind of high dye-uptake polyester fiber POY silk and preparation method thereof - Google Patents

A kind of high dye-uptake polyester fiber POY silk and preparation method thereof Download PDF

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CN104480562B
CN104480562B CN201410852399.6A CN201410852399A CN104480562B CN 104480562 B CN104480562 B CN 104480562B CN 201410852399 A CN201410852399 A CN 201410852399A CN 104480562 B CN104480562 B CN 104480562B
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polyester fiber
acid
esterification
uptake
poy silk
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CN104480562A (en
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尹立新
魏德新
晏金龙
王力军
熊克
杨超明
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Jiangsu Hengli Chemical Fiber Co Ltd
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Jiangsu Hengli Chemical Fiber Co Ltd
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Abstract

The present invention relates to a kind of high dye-uptake polyester fiber POY silk and preparation method thereof, the material of described high dye-uptake polyester fiber POY silk is modified poly ester;Described modified poly ester is made up of with amino ethylene glycol fatty acid polyester, described amino ethylene glycol fatty acid is dispersed in the molecule interchain of described polyester, and phase mutual hydrogen bond action, make described amino ethylene glycol fatty acid fix with the relative position of the strand of described polyester;Described high dye-uptake polyester fiber POY silk is under the conditions of temperature is 90~130 DEG C, and the free volume space of fibrous inside molecule interchain increases 20~30v/v%.Described high dye-uptake polyester fiber POY silk, due to the addition of fatty acid ester, adds the free volume diffusion with increase dyestuff of polyester fiber, improves the dyeability of polyester fiber.Described high dye-uptake polyester fiber POY silk can use garment material, bedding adornment etc..

Description

A kind of high dye-uptake polyester fiber POY silk and preparation method thereof
Technical field
The invention belongs to modified fibre technical field, relate to a kind of high dye-uptake polyester fiber POY silk and preparation method thereof.
Background technology
Polyethylene terephthalate (PET) fiber, since coming out, has obtained rapidly because of the performance of its excellence Development, its yield has become as the hat of world's synthetic fibers.Polyester fiber has fracture strength and elastic modelling quantity is high, and resilience is fitted In, thermal finalization is excellent, and heat-resisting light resistance is good and a series of premium properties such as acid-fast alkali-proof corrosion resistance, and fabric has anti- The advantages such as wrinkle, stiffness are good, so, polyester fiber is widely used in the field such as clothing, home textile.
PET belongs to symmetric straight chain macromolecular, and strand does not contains side-chain radical, and regularity is the best, its main chain Phenyl ring containing rigidity and flexible alkyl, and the ester group being directly connected with phenyl ring and phenyl ring constitute the conjugated body of rigidity System, thus constrain rotating freely of its soft segment.This structure is it will be evident that increase on the impact of glass transition temperature The wall ridge of molecule segment motion, the glass transition temperature of PET is higher, need to dye at very high temperatures, promotes dyestuff Molecule is to the diffusion of fibrous inside.It addition, the strand of PET is regular, good crystallinity, strand arrangement is tight, and strand The upper polar group not having an effect with dye molecule, the colouring making polyester fiber is more difficult.
For the problem of solution PET dyeing difficulty, techniques or methods are now used mainly to be connect by introducing dye molecule By base or the method for increase polyester amorphous regions amount, although the dyeability of polyester can be improved, destroy the segment rule of PET Whole property, to reduce the performance of polyester fiber to obtain the raising of dyeability.
In the case of not destroying polyester fiber crystallinity and permutation degree, the method used at present has support methods, high temperature high Three kinds of colouring methods such as platen press and high temperature thermosoling.Carrier dyeing is the plasticising expanded performance utilizing carrier auxiliary agent to terylene, makes Disperse dyes can contaminate a kind of colouring method of terylene in the condition of normal pressure less than 100 DEG C, and carrier is to significantly improve dispersion dye A class chemical assistant of terylene speed is contaminated on material.But carrier dyeing at present, the carrier used is mostly or has certain toxicity Or have certain taste, there is problem of environmental pollution, and residual support is difficult to clean, affect dyefastness, industrial mostly No longer have employed.High temperature hot melt staining is to make dyestuff that rolling continuously of set to occur on fiber in 185-215 DEG C of dry heat condition The colouring method of dye, but relatively big by tension force due to fabric during dyeing, dyed fabric feel and colour brightness is even is affected, work In industry, only some special kinds uses.High-temperature and high pressure dyeing process is at 120-130 DEG C, makes dyestuff exist under 3 atmospheric pressure The colouring method of the continuous knot dyeing of set is there is, owing to could protect under the particularity of polyster fibre, only High Temperature High Pressure on fiber That demonstrate,proves fiber has a certain amount of dye-uptake.But the energy consumption that high temperature and high pressure method is brought and dye-uptake low be the master faced now Want problem.
Summary of the invention
It is an object of the invention to provide a kind of high dye-uptake polyester fiber POY silk and preparation method thereof, the present invention utilizes ammonia Base ethylene glycol fatty acid is when uniform temperature condition, and the increasing degree of free volume is far longer than the spy of polyester macromolecule chain Property, enter the degree within polyester by improving disperse dyes molecule, improve the dyeability of polyester;Simultaneously because ammonia In the existence of the first amino in base ethylene glycol fatty acid molecule, increase the hydrogen bond action between itself and polyester macromolecule chain, increase Add its compatibility with polyester and dispersion in the polyester, decrease migration to greatest extent.Polyester construction is advised simultaneously Whole property, crystallinity are not destroyed, and maintain the premium properties of polyester.
The one high dye-uptake polyester fiber POY silk of the present invention, material is modified poly ester, described high dye-uptake polyester fiber POY silk is under the conditions of temperature is 90~130 DEG C, and the free volume space of fibrous inside molecule interchain increases 20~30v/v%;Institute Stating the fracture strength >=2.6cN/dtex of high dye-uptake polyester fiber POY silk, elongation at break is 100.0 ± 10.0%;Described Modified poly ester is to be made up of with amino ethylene glycol fatty acid polyester, and described amino ethylene glycol fatty acid is dispersed in described polyester Molecule interchain, and the molecule interchain of described amino ethylene glycol fatty acid and described polyester has hydrogen bond action, makes described amino Ethylene glycol fatty acid is fixed with the relative position of the strand of described polyester;Institute
The molecular structure of described amino ethylene glycol fatty acid is:
H2N(CH2)nCOOCH2CH2OOC(CH2)nNH2
Wherein, n=10-50.
As preferred technical scheme:
Described one high dye-uptake polyester fiber POY silk, the line density deviation of described high dye-uptake polyester fiber POY silk Rate≤0.2%, fracture strength CV value≤3.0%, extension at break CV value≤6.0%.
Described one high dye-uptake polyester fiber POY silk, described amino ethylene glycol fatty acid accounts for described high dye-uptake The percentage by weight of polyester fiber POY silk is 0.5~2.5%.
Present invention also offers the preparation method of a kind of high dye-uptake polyester fiber POY silk, by modified poly ester through measuring, squeezing Go out, cool down, oil and wind, prepare high dye-uptake polyester fiber POY silk;
The temperature of described extrusion is 280~290 DEG C;
The pathogenic wind-warm of described cooling is 20~25 DEG C;
The speed of described winding is 2500~3000m/min;
Filament number is 0.3~2.0dtex
The preparation process of described modified poly ester includes:
(1) preparation of amino ethylene glycol fatty acid:
1) binary of fatty acids is added in reactor with the amount of 1:1.5 mol ratio with methanol, under the catalysis of concentrated sulphuric acid, add Heat is to 80~110 DEG C, and refuxing esterification, cooling, separating-purifying obtains binary of fatty acids mono-methyl;Described binary of fatty acids is 12 Alkane dicarboxylic acids is to the one in dopentacontane dicarboxylic acids;Reaction equation is:
HOOC(CH2)nCOOH+CH3OH→CH3OOC(CH2)nCOOH
Wherein n=10~50.
2) by described binary of fatty acids mono-methyl, lead tetraacetate and lithium bromide during 1:1:1 is dissolved in benzene in molar ratio, wherein two The concentration of unit's fatty acid mono-methyl is 0.05~0.1mol/L, and under nitrogen atmosphere, 100 DEG C of reactions, backflow, when no longer there being gas When body produces, add a certain amount of dilute sulfuric acid and react 2~3 hours, be washed out, purify and be dried, obtain product bromo fat Acid;Reaction equation is:
CH3OOC(CH2)nBr+CO2+LiOAc+Pb(OAc)2+HOAc
3), by the ammonia of bromo fatty acid and 15~25wt% during 1:2 joins reactor in molar ratio, stirring, in room temperature Lower reaction, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is less than 70 DEG C, until nothing Bubble produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, by product Vacuum drying obtains product amino fatty acid;Vacuum drying temperature can use 60~70 DEG C;Reaction equation is:
HOOC(CH2)nBr+NH3→HOOC(CH2)nNH2+NH4Br;
4) ethylene glycol and amino fatty acid are stirred for 1.1:2 in molar ratio, and press amino fatty acid wt 1~ 3% add concentration be 40~50wt% sulphuric acid be catalyst, carry out esterification, esterification reaction temperature is 160~220 DEG C, It is esterification terminal that esterification water quantity of distillate reaches more than the 90% of theoretical value;The separated purification of product obtains amino fat Acid glycol ester;Reaction equation is:
HOOC(CH2)nNH2+HOCH2CH2OH→
H2N(CH2)nCOOCH2CH2OOC(CH2)nNH2
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
Use p-phthalic acid and ethylene glycol as raw material, after being made into uniform sizing material, carry out esterification, obtain esterification and produce Thing;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at normal pressure~0.3MPa, and temperature is at 250~260 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
In the described polycondensation reaction coarse vacuum stage, esterification products adds catalyst and stabilizer, under conditions of negative pressure Starting polycondensation reaction, this staged pressure is steadily evacuated to below absolute pressure 500Pa by normal pressure, and temperature controls at 260~270 DEG C, Response time is 30~50 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino ethylene glycol fatty acid, and stir, mixing time 15~20 minutes;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 275~280 DEG C, response time 50~90 minutes;
Prepare modified poly ester.
The preparation method of a kind of high dye-uptake polyester fiber POY silk as above, described ethylene glycol is with described to benzene two The mol ratio of formic acid is 1.2~2.0:1.
The preparation method of a kind of high dye-uptake polyester fiber POY silk as above, described catalyst is selected from three oxidations two One in antimony, antimony glycol and antimony acetate, catalyst amount is the 0.01%~0.05% of described p-phthalic acid weight.
The preparation method of a kind of high dye-uptake polyester fiber POY silk as above, described stabilizer is selected from phosphoric acid triphen One in ester, trimethyl phosphate and NSC 6513, stabilizing agent dosage be described p-phthalic acid weight 0.01%~ 0.05%.
The preparation method of a kind of high dye-uptake polyester fiber POY silk as above, is washed with deionized water to without bromide ion Till use silver nitrate solution detection.
The preparation method of a kind of high dye-uptake polyester fiber POY silk as above, described concentrated sulphuric acid refers to mass concentration Being the sulphuric acid of 70~80%, concentrated sulphuric acid addition is the 1~3wt% of binary of fatty acids;Described a certain amount of dilute sulfuric acid refers to matter Amount concentration is the sulphuric acid of 40~50%, and dilute sulfuric acid addition is the 1~3wt% of binary of fatty acids mono-methyl.
Polyester fiber is when dyeing, and the upper dye process of polyester fiber can be divided into the next stage by disperse dyes:
1) disperse dyes flowing with dye liquor in dye liquor moves closer to fiber interface;2) disperse dyes are near fiber interface Adsorbed by fiber surface rapidly;3), after disperse dyes are adsorbed to fiber surface, in fiber, a concentration difference or inside and outside is produced Dyestuff chemistry potential difference, dyestuff will spread to fibrous inside;4) disperse dyes diffusion velocity and fiber unformed area content, hole or Free volume content is relevant, and therefore the dyeing speed of disperse dyes is in addition to dyestuff dissolubility in the solution, further depends on When the structure of fiber is outer and dyes, the degree of swelling of fiber is relevant.
Polyster fibre is hydrophobic synthetic fibers, lacks as cellulose or protein fibre in terylene molecular structure Energy and dyestuff occur combine active group, terylene molecules align must compare closely, only exist less space in fiber, When dyeing under the conditions of humidity, polyester fiber will not can be by the most swelling and make space increase as cotton fiber, dyestuff divides Son is difficult to see through fibrous inside.Therefore, raising will assist in the carrying out of dyeing to the free volume between fiber molecule.
The molecular chain structure of polyester is the linear macromolecule containing benzene ring structure, the functional group's marshalling on strand, Unbranched, macromole chain flexibility is poor.The regularity of polyester is good and rigidity is the biggest simultaneously, and intermolecular active force is bigger. Compared with other macromolecular materials, the strand generation sliding of polyester, rotation the most more difficulty, these characteristics hinder dyestuff and enter Enter inside polyester, thus dyeability is poor.
It is main that amino ethylene glycol fatty acid is mainly with C-C, C-O key, has certain molecular weight simultaneously, i.e. has certain The strand of length, strand flexibility is relatively big, linear big compared with benzene ring structure of the amount of crimp of amino ethylene glycol fatty acid Molecule is bigger, simultaneously strong compared with the linear macromolecule containing benzene ring structure to the sensitivity of temperature.When the temperature is changed, amino fatty acid Glycol ester moves prior to the linear macromolecule containing benzene ring structure, and the produced free volume of motion is far longer than containing phenyl ring Produced by the linear macromolecule of structure.
Added the free volume diffusion with increase dyestuff of polyester fiber by fatty acid ester, improve polyester fiber Dyeability, make fiber obtain high dye-uptake.
Oxygen in fatty acid ester can form hydrogen bond, but oxygen is when centre position, due to space steric effect and fat The factors such as the curling of fat acid ester molecules reduce the quantity of itself and the hydrogen evolution hydrogen bond in polyester macromolecule chain;If amino is in α position On, i.e. amino acids, owing to amino and carbonyl interact, also it is unfavorable for amino and the hydrogen evolution hydrogen in polyester macromolecule chain Key;When end position at macromole of the amino of amino fatty acid ester, the curling of macromole is little on its impact, adds aminolipid Amino in fat acid esters and the formation of the hydrogen evolution hydrogen bond in polyester macromolecule chain, improve amino fatty acid ester and polyester simultaneously Active force between macromolecular chain, decreases sliding and the migration of amino fatty acid ester.
Add amino fatty acid ester and the compatibility of polyester and dispersion in the polyester, decrease to greatest extent and move Move.Polyester construction regularity, crystallinity are not destroyed simultaneously, maintain the premium properties of polyester.
Beneficial effect:
The high dye-uptake polyester fiber POY silk of gained the most of the present invention, owing to amino ethylene glycol fatty acid is to be with C-C Main, there is certain molecular weight simultaneously, i.e. there is the strand of certain length, strand flexibility is relatively big, and amino adds with poly- The compatibility of ester, the fiber of gained is good with the compatibility of amino ethylene glycol fatty acid.
2. due in amino ethylene glycol fatty acid molecule in the existence of the first amino, increase and it and polyester macromolecule chain Between hydrogen bond action, add its compatibility with polyester and dispersion in the polyester, decrease migration to greatest extent.
The modified poly ester of gained the most of the present invention, owing to the content of amino ethylene glycol fatty acid is less, advises polyester construction Whole property, crystallinity are not destroyed, and maintain the premium properties of polyester.
4. the amount of crimp of amino ethylene glycol fatty acid is bigger, simultaneously to temperature compared with the linear macromolecule of benzene ring structure Sensitive strong compared with the linear macromolecule containing benzene ring structure.When the temperature is changed, transport prior to the linear macromolecule containing benzene ring structure Dynamic, the produced free volume of motion of amino ethylene glycol fatty acid is far longer than the linear macromolecule institute containing benzene ring structure Produce, increase the diffusion of additive, improve the functional of polyester.
5. fatty acid ester adds the free volume diffusion with increase dyestuff of polyester fiber, improves polyester fiber Dyeability, makes POY silk obtain high dye-uptake.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is expanded on further.Should be understood that these embodiments are merely to illustrate this Bright rather than limit the scope of the present invention.In addition, it is to be understood that after having read the content that the present invention lectures, art technology The present invention can be made various changes or modifications by personnel, and these equivalent form of values fall within the application appended claims equally and limited Fixed scope.
The one high dye-uptake polyester fiber POY silk of the present invention, material is modified poly ester, described high dye-uptake polyester fiber POY silk is under the conditions of temperature is 90~130 DEG C, and the free volume space of fibrous inside molecule interchain increases 20~30v/v%;Institute Stating the fracture strength >=2.6cN/dtex of high dye-uptake polyester fiber POY silk, elongation at break is 100.0 ± 10.0%;Described Modified poly ester is made up of with amino ethylene glycol fatty acid polyester, and described amino ethylene glycol fatty acid is dispersed in described polyester Molecule interchain, and the molecule interchain of described amino ethylene glycol fatty acid and described polyester has hydrogen bond action, makes described aminolipid Fat acid glycol ester is fixed with the relative position of the strand of described polyester;
The molecular structure of described amino ethylene glycol fatty acid is:
H2N(CH2)nCOOCH2CH2OOC(CH2)nNH2
Wherein, n=10-50.
Described one high dye-uptake polyester fiber POY silk, the line density deviation of described high dye-uptake polyester fiber POY silk Rate≤0.2%, fracture strength CV value≤3.0%, extension at break CV value≤6.0%.
Described one high dye-uptake polyester fiber POY silk, described amino ethylene glycol fatty acid accounts for described high dye-uptake The percentage by weight of polyester fiber POY silk is 0.5~2.5%.
Colouring method: dyeing disperse dyes are Disperse Red 3B, the disperse blue SE-2R bright blue S-GL of dispersion, fiber exists respectively High Temperature High Pressure machine dyes.Before dye, fiber nonionic surfactant processes 30 minutes at 60 DEG C.Dye dosage is 2.0% (o.w.f);Dispersant NNO1.2g/L, pH value is 5, and bath raio is 1:50,60 DEG C enter dye, be warming up to 90 DEG C, 100 DEG C, 110 DEG C, 120 DEG C of each constant temperature dyeing 1h.
Dye uptake uses residual liquid colorimetry to determine, draws appropriate dyeing stock solution and dyeing residual liquid, adds N, N-2 first Base Methanamide (DMF) and distilled water, be that the ratio of the DMF in dye liquor to be measured and water is 70/30 (v/v), and dye liquor absorbance uses Ultraviolet-visible spectrophotometer measures, and calculates dye uptake with following formula.
In above formula, A0 and A1 is respectively dyeing stock solution and the absorbance of dyeing residual liquid.
Embodiment 1
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) dodecanedicarboxylic acid is added in reactor with methanol with the amount of 1:1.5 mol ratio, under the catalysis of concentrated sulphuric acid, Being heated to 80 DEG C, refuxing esterification, cooling, separating-purifying obtains dodecanedicarboxylic acid mono-methyl;Described concentrated sulphuric acid refers to that quality is dense Degree is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of dodecanedicarboxylic acid;
2) described dodecanedicarboxylic acid mono-methyl, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), wherein Dodecanedicarboxylic acid mono-methyl concentration is 0.05mol/L, under nitrogen atmosphere, in 80 DEG C of reactions, backflow, produces when no longer there being gas Time raw, add a certain amount of dilute sulfuric acid and react 2 hours, be washed out, purify and be dried, obtain product bromoundecane carboxylic acid; Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 40%, and dilute sulfuric acid addition is dodecanedicarboxylic acid mono-methyl 3wt%;
3), by the ammonia of bromoundecane carboxylic acid Yu 15wt% during 1:2 joins reactor in molar ratio, stirring, in room temperature Lower reaction, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 60 DEG C, until bubble-free Producing, i.e. stop distillation, then carry out cooling down and sucking filtration, filter cake is washed with deionized water to without bromide ion, uses silver nitrate Solution detects, and product vacuum drying is obtained product amino-undecanoic carboxylic acid;
4) ethylene glycol and amino-undecanoic carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino-undecanoic carboxylic acid 1% addition concentration of weight is the sulphuric acid of 40wt%, carries out esterification, and esterification reaction temperature is 160 DEG C, esterification water quantity of distillate Reaching more than the 90% of theoretical value is esterification terminal;The separated purification of product obtains amino-undecanoic carboxylic acid ethylene glycol Ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.2 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature is 250 DEG C, esterification It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, three oxidations of the 0.01% of addition p-phthalic acid weight in esterification products Two antimony and the triphenyl phosphate of p-phthalic acid weight 0.01%, start polycondensation reaction, this staged pressure under conditions of negative pressure Steadily be evacuated to below absolute pressure 500Pa by normal pressure, temperature controls at 260 DEG C, and the response time is 50 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino-undecanoic carboxylic acid glycol ester, and stir 15 points Clock;Described amino-undecanoic carboxylic acid glycol ester, addition is the 0.5wt% of modified poly ester;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 275 DEG C, 90 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 15000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 280 DEG C;
The pathogenic wind-warm of described cooling is 20 DEG C;
The speed of described winding is 2500m/min;
Filament number is 0.3dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 90 DEG C, the free body of fibrous inside molecule interchain Product space increases 20v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.9cN/dtex, and fracture strength CV value is 3.0%, elongation at break is 90.0%, and extension at break CV value is 6.0%.High dye-uptake polyester fiber POY silk is dyeed, Its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 50.3 83.9 90.6 91.3 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.6 86.7 92.4 94.4 94.1
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.8 75.4 85.3 88.7 89.7
General fibre 11.8 36.3 70.9 75.6 82.6
Embodiment 2
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) dopentacontane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, in the catalysis of concentrated sulphuric acid Under, it being heated to 110 DEG C, refuxing esterification, cooling, separating-purifying obtains dopentacontane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to Mass concentration is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of dopentacontane dicarboxylic acids;
2) described dopentacontane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), its Middle dopentacontane mono methyl dicarboxylate's concentration is 0.07mol/L, and under nitrogen atmosphere, 85 DEG C of reactions, backflow, when no longer there being gas When body produces, add a certain amount of dilute sulfuric acid and react 3 hours, be washed out, purify and be dried, obtain product bromo henpentacontane Carboxylic acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 40%, and dilute sulfuric acid addition is dopentacontane dicarboxylic acids The 3wt% of mono-methyl;
3), by the ammonia of bromo henpentacontane carboxylic acid Yu 25wt% during 1:2 joins reactor in molar ratio, stirring, in room The lower reaction of temperature, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 62 DEG C, until depletion of QI Bubble produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, uses nitric acid Silver solution detection, obtains product amino henpentacontane carboxylic acid by product vacuum drying;
4) ethylene glycol and amino henpentacontane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino henpentacontane 2% addition concentration of carboxylic acid weight is the sulphuric acid of 45wt%, carries out esterification, and esterification reaction temperature is 220 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;The separated purification of product obtains amino henpentacontane carboxylic acid Glycol ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:2.0 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature, at 260 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, three oxidations of the 0.05% of addition p-phthalic acid weight in esterification products Two antimony and the triphenyl phosphate of p-phthalic acid weight 0.05%, start polycondensation reaction, this staged pressure under conditions of negative pressure Steadily be evacuated to below absolute pressure 500Pa by normal pressure, temperature controls at 270 DEG C, and the response time is 30 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino henpentacontane carboxylic acid glycol ester, and stir 20 points Clock;Described amino henpentacontane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 2.5%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 280 DEG C, 50 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 30000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 290 DEG C;
The pathogenic wind-warm of described cooling is 25 DEG C;
The speed of described winding is 3000m/min;
Filament number is 2.0dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 130 DEG C, the free body of fibrous inside molecule interchain Product space increases 30v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.6cN/dtex, and fracture strength CV value is 2.9%, elongation at break is 110.0%, and extension at break CV value is 6.0%.High dye-uptake polyester fiber POY silk is contaminated Color, its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 51.1 83.7 90.6 91.8 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 86.7 92.5 94.4 94.1
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre General fibre 49.3 11.8 76.4 36.3 85.3 70.9 88.7 75.6 89.3 82.6
Embodiment 3
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) pentacosane dicarboxylic acid is added in reactor with methanol with the amount of 1:1.5 mol ratio, under the catalysis of concentrated sulphuric acid, Being heated to 85 DEG C, refuxing esterification, cooling, separating-purifying obtains pentacosane dicarboxylic acid mono-methyl;Described concentrated sulphuric acid refers to that quality is dense Degree is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of pentacosane dicarboxylic acid;
2) described pentacosane dicarboxylic acid mono-methyl, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), wherein Pentacosane dicarboxylic acid mono-methyl concentration is 0.08mol/L, under nitrogen atmosphere, in 90 DEG C of reactions, backflow, produces when no longer there being gas Time raw, add a certain amount of dilute sulfuric acid and react 2.5 hours, be washed out, purify and be dried, obtain product bromotetradecane carboxylic Acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 50%, and dilute sulfuric acid addition is pentacosane dicarboxylic acid list first The 3wt% of ester;
3), by the ammonia of bromotetradecane carboxylic acid Yu 20wt% during 1:2 joins reactor in molar ratio, stirring, in room temperature Lower reaction, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 60 DEG C, until bubble-free Producing, i.e. stop distillation, then carry out cooling down and sucking filtration, filter cake is washed with deionized water to without bromide ion, uses silver nitrate Solution detects, and product vacuum drying is obtained product amino tetradecane carboxylic acid;
4) ethylene glycol and amino tetradecane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino tetradecane carboxylic acid 2% addition concentration of weight is the sulphuric acid of 50wt%, carries out esterification, and esterification reaction temperature is 190 DEG C, esterification water quantity of distillate Reaching more than the 90% of theoretical value is esterification terminal;The separated purification of product obtains amino tetradecane carboxylic acid ethylene glycol Ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.6 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature, at 255 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, three oxidations of the 0.03% of addition p-phthalic acid weight in esterification products Two antimony and the triphenyl phosphate of p-phthalic acid weight 0.03%, start polycondensation reaction, this staged pressure under conditions of negative pressure Steadily be evacuated to below absolute pressure 500Pa by normal pressure, temperature controls at 265 DEG C, and the response time is 40 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino tetradecane carboxylic acid glycol ester, and stir 16 points Clock;Described amino tetradecane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 1.0%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 276 DEG C, 70 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 22500.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 282 DEG C;
The pathogenic wind-warm of described cooling is 21 DEG C;
The speed of described winding is 2600m/min;
Filament number is 1.0dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 100 DEG C, the free body of fibrous inside molecule interchain Product space increases 25v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.8cN/dtex, and fracture strength CV value is 3.0%, elongation at break is 95.0%, and extension at break CV value is 6.0%.High dye-uptake polyester fiber POY silk is dyeed, Its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 51.9 82.4 91.6 91.3 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 85.7 92.4 93.4 93.7
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.9 76.2 85.3 88.7 89.5
General fibre 11.8 36.3 70.9 75.6 82.6
Embodiment 4
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) eicosane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, under the catalysis of concentrated sulphuric acid, Being heated to 85 DEG C, refuxing esterification, cooling, separating-purifying obtains eicosane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to that quality is dense Degree is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of eicosane dicarboxylic acids;
2) described eicosane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), wherein Eicosane mono methyl dicarboxylate's concentration is 0.09mol/L, under nitrogen atmosphere, in 80 DEG C of reactions, backflow, produces when no longer there being gas Time raw, add a certain amount of dilute sulfuric acid and react 2.1 hours, be washed out, purify and be dried, obtain product bromo nonadecane carboxylic Acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 43%, and dilute sulfuric acid addition is eicosane dicarboxylic acids list first The 2wt% of ester;
3), by the ammonia of bromo nonadecane carboxylic acid Yu 16wt% during 1:2 joins reactor in molar ratio, stirring, in room temperature Lower reaction, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 69 DEG C, until bubble-free Producing, i.e. stop distillation, then carry out cooling down and sucking filtration, filter cake is washed with deionized water to without bromide ion, uses silver nitrate Solution detects, and product vacuum drying is obtained product amino nonadecane carboxylic acid;
4) ethylene glycol and amino nonadecane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino nonadecane carboxylic acid 2% addition concentration of weight is the sulphuric acid of 42wt%, carries out esterification, and esterification reaction temperature is 160 DEG C, esterification water quantity of distillate Reaching more than the 90% of theoretical value is esterification terminal;The separated purification of product obtains amino nonadecane carboxylic acid ethylene glycol Ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.2 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.15MPa, and temperature, at 251 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, three oxidations of the 0.02% of addition p-phthalic acid weight in esterification products Two antimony and the triphenyl phosphate of p-phthalic acid weight 0.02%, start polycondensation reaction, this staged pressure under conditions of negative pressure Steadily be evacuated to below absolute pressure 500Pa by normal pressure, temperature controls at 262 DEG C, and the response time is 33 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino nonadecane carboxylic acid glycol ester, and stir 17 points Clock;Described amino nonadecane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 1.5%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 277 DEG C, 55 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 16000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 284 DEG C;
The pathogenic wind-warm of described cooling is 22 DEG C;
The speed of described winding is 2700m/min;
Filament number is 1.5dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 90 DEG C, the free body of fibrous inside molecule interchain Product space increases 20v/v%, and line density deviation ratio is 0.18%, and fracture strength is 2.7cN/dtex, and fracture strength CV value is 3.0%, elongation at break is 100.0%, and extension at break CV value is 5.9%.High dye-uptake polyester fiber POY silk is contaminated Color, its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 50.8 83.4 91.6 91.3 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 86.3 92.6 93.4 94.2
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.8 76.4 85.3 87.7 89.3
General fibre 11.8 36.3 70.9 75.6 82.6
Embodiment 5
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) melissane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, under the catalysis of concentrated sulphuric acid, Being heated to 90 DEG C, refuxing esterification, cooling, separating-purifying obtains melissane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to that quality is dense Degree is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of melissane dicarboxylic acids;
2) described melissane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), wherein Melissane mono methyl dicarboxylate's concentration be 0.10mol/L under nitrogen atmosphere, 85 DEG C of reactions, backflow, produce when no longer there being gas Time raw, add a certain amount of dilute sulfuric acid and react 2.3 hours, be washed out, purify and be dried, obtain product bromo nonacosane carboxylic Acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 40%, and dilute sulfuric acid addition is melissane dicarboxylic acids list first The 3wt% of ester;
3), by the ammonia of bromo nonacosane carboxylic acid Yu 18wt% during 1:2 joins reactor in molar ratio, stirring, in room The lower reaction of temperature, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 67 DEG C, until depletion of QI Bubble produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, uses nitric acid Silver solution detection, obtains product amino nonacosane carboxylic acid by product vacuum drying;
4) ethylene glycol and amino nonacosane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino nonacosane 2% addition concentration of carboxylic acid weight is the sulphuric acid of 48wt%, carries out esterification, and esterification reaction temperature is 170 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;The separated purification of product obtains amino nonacosane carboxylic acid Glycol ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.5 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature, at 254 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, the ethylene glycol of the 0.01% of addition p-phthalic acid weight in esterification products Antimony and the trimethyl phosphate of p-phthalic acid weight 0.03%, under conditions of negative pressure start polycondensation reaction, this staged pressure by Normal pressure is steadily evacuated to below absolute pressure 500Pa, and temperature controls at 266 DEG C, and the response time is 39 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino nonacosane carboxylic acid glycol ester, and stir 18 points Clock;Described amino nonacosane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 2.5%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 278 DEG C, 60 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 22000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 280 DEG C;
The pathogenic wind-warm of described cooling is 23 DEG C;
The speed of described winding is 2700m/min;
Filament number is 0.7dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 100 DEG C, the free body of fibrous inside molecule interchain Product space increases 25v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.8cN/dtex, and fracture strength CV value is 2.9%, elongation at break is 105%, and extension at break CV value is 6.0%.High dye-uptake polyester fiber POY silk is dyeed, Its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 51.2 83.7 90.6 91.3 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 86.2 92.4 94.9 94.1
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.8 76.4 85.2 88.7 89.8
General fibre 11.8 36.3 70.9 75.6 82.6
Embodiment 6
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) pentatriacontane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, in the catalysis of concentrated sulphuric acid Under, it being heated to 95 DEG C, refuxing esterification, cooling, separating-purifying obtains pentatriacontane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to matter Amount concentration is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 2wt% of pentatriacontane dicarboxylic acids;
2) described pentatriacontane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), its Middle pentatriacontane mono methyl dicarboxylate's concentration be 0.09mol/L under nitrogen atmosphere, 90 DEG C of reactions, backflow, when no longer there being gas When body produces, add a certain amount of dilute sulfuric acid and react 2.6 hours, be washed out, purify and be dried, obtain product bromo 34 Alkane carboxylic acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 45%, and dilute sulfuric acid addition is pentatriacontane dicarboxyl The 1wt% of acid mono-methyl
3), by the ammonia of bromo tetratriacontane carboxylic acid Yu 20wt% during 1:2 joins reactor in molar ratio, stirring, in room The lower reaction of temperature, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 69 DEG C, until depletion of QI Bubble produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, uses nitric acid Silver solution detection, obtains product amino tetratriacontane carboxylic acid by product vacuum drying;
4) ethylene glycol and amino tetratriacontane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino tetratriacontane 1% addition concentration of carboxylic acid weight is the sulphuric acid of 50wt%, carries out esterification, and esterification reaction temperature is 180 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;The separated purification of product obtains amino tetratriacontane carboxylic acid Glycol ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.6 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.4MPa, and temperature, at 256 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, the antimony acetate of the 0.04% of addition p-phthalic acid weight in esterification products With the NSC 6513 of p-phthalic acid weight 0.02%, under conditions of negative pressure start polycondensation reaction, this staged pressure by Normal pressure is steadily evacuated to below absolute pressure 500Pa, and temperature controls at 267 DEG C, and the response time is 40 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino tetratriacontane carboxylic acid glycol ester, and stir 18 points Clock;Described amino tetratriacontane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 2.0%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 275 DEG C, 70 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 24000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 288 DEG C;
The pathogenic wind-warm of described cooling is 24 DEG C;
The speed of described winding is 2800m/min;
Filament number is 1.2dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 110 DEG C, the free body of fibrous inside molecule interchain Product space increases 30v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.7cN/dtex, and fracture strength CV value is 2.8%, elongation at break is 110.0%, and extension at break CV value is 5.8%.High dye-uptake polyester fiber POY silk is contaminated Color, its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 50.5 83.7 90.6 91.4 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 54.7 86.9 92.4 93.4 94.1
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.8 76.4 85.2 88.7 89.3
General fibre 11.8 36.3 70.9 75.6 82.6
Embodiment 7
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) tetracontane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, under the catalysis of concentrated sulphuric acid, Being heated to 100 DEG C, refuxing esterification, cooling, separating-purifying obtains tetracontane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to that quality is dense Degree is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 3wt% of tetracontane dicarboxylic acids;
2) described tetracontane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), wherein Tetracontane mono methyl dicarboxylate's concentration be 0.06mol/L under nitrogen atmosphere, 80 DEG C of reactions, backflow, produce when no longer there being gas Time raw, add a certain amount of dilute sulfuric acid and react 2.7 hours, be washed out, purify and be dried, obtain product bromo nonatriacontane carboxylic Acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 48%, and dilute sulfuric acid addition is tetracontane dicarboxylic acids list first The 2wt% of ester;
3), by the ammonia of bromo nonatriacontane carboxylic acid Yu 22wt% during 1:2 joins reactor in molar ratio, stirring, in room The lower reaction of temperature, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is 60 DEG C, until depletion of QI Bubble produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, uses nitric acid Silver solution detection, obtains product amino nonatriacontane carboxylic acid by product vacuum drying;
4) ethylene glycol and amino nonatriacontane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino nonatriacontane 2% addition concentration of carboxylic acid weight is the sulphuric acid of 46wt%, carries out esterification, and esterification reaction temperature is 190 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;The separated purification of product obtains amino nonatriacontane carboxylic acid Glycol ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:1.8 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature, at 258 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, the antimony acetate of the 0.05% of addition p-phthalic acid weight in esterification products With the trimethyl phosphate of p-phthalic acid weight 0.03%, starting polycondensation reaction under conditions of negative pressure, this staged pressure is by often Flattening and be surely evacuated to below absolute pressure 500Pa, temperature controls at 268 DEG C, and the response time is 45 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino nonatriacontane carboxylic acid glycol ester, and stir 16 points Clock;Described amino nonatriacontane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 1.5%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 275 DEG C, 75 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 25000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 290 DEG C;
The pathogenic wind-warm of described cooling is 24 DEG C;
The speed of described winding is 3000m/min;
Filament number is 2.0dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 120 DEG C, the free body of fibrous inside molecule interchain Product space increases 27v/v%, and line density deviation ratio is 0.2%, and fracture strength is 2.6cN/dtex, and fracture strength CV value is 3.0%, elongation at break is 110.0%, and extension at break CV value is 5.7%.High dye-uptake polyester fiber POY silk is contaminated Color, its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 50.4 82.490.5 91.3 92.9
General fibre 28.2 46.378.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 86.792.3 93.4 94.4
General fibre 12.3 35.273.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.6 76.485.6 88.5 89.2
General fibre 11.8 36.370.9 75.6 82.6
Embodiment 8
The preparation method of a kind of high dye-uptake polyester fiber POY silk, comprises the following steps:
(1) preparation of amino ethylene glycol fatty acid:
1) pentatetracontane dicarboxylic acids is added in reactor with methanol with the amount of 1:1.5 mol ratio, in the catalysis of concentrated sulphuric acid Under, it being heated to 110 DEG C, refuxing esterification, cooling, separating-purifying obtains pentatetracontane mono methyl dicarboxylate;Described concentrated sulphuric acid refers to Mass concentration is the sulphuric acid of 70%, and concentrated sulphuric acid addition is the 2wt% of pentatetracontane dicarboxylic acids;
2) described pentatetracontane mono methyl dicarboxylate, lead tetraacetate and lithium bromide are dissolved in benzene (mol ratio 1:1:1), its Middle pentatetracontane mono methyl dicarboxylate's concentration is 0.07mol/L, and under nitrogen atmosphere, 88 DEG C of reactions, backflow, when no longer there being gas When body produces, add a certain amount of dilute sulfuric acid and react 2.3 hours, be washed out, purify and be dried, obtain product bromo 44 Alkane carboxylic acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 45%, and dilute sulfuric acid addition is pentatetracontane dicarboxyl The 2wt% of acid mono-methyl;
3), by the ammonia of bromo tetratetracontane carboxylic acid Yu 25wt% during 1:2 joins reactor in molar ratio, stirring, in room The lower reaction of temperature, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is less than 70 DEG C, until Bubble-free produces, and i.e. stops distillation, then carries out cooling down and sucking filtration, and filter cake is washed with deionized water to without bromide ion, uses Silver nitrate solution detects, and product vacuum drying is obtained product amino tetratetracontane carboxylic acid;
4) ethylene glycol and amino tetratetracontane carboxylic acid are stirred for 1.1:2 in molar ratio, and press amino tetratetracontane 1% addition concentration of carboxylic acid weight is the sulphuric acid of 50wt%, carries out esterification, and esterification reaction temperature is 210 DEG C, and esterification water evaporates It is esterification terminal that output reaches more than the 90% of theoretical value;The separated purification of product obtains amino tetratetracontane carboxylic acid Glycol ester;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
The p-phthalic acid using mol ratio to be 1:2.0 and ethylene glycol, as raw material, are esterified after being made into uniform sizing material Reaction, obtains esterification products;Esterification is pressurizeed in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature, at 260 DEG C, is esterified It is esterification terminal that water quantity of distillate reaches more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction coarse vacuum stage, the ethylene glycol of the 0.02% of addition p-phthalic acid weight in esterification products Antimony and the trimethyl phosphate of p-phthalic acid weight 0.05%, under conditions of negative pressure start polycondensation reaction, this staged pressure by Normal pressure is steadily evacuated to below absolute pressure 500Pa, and temperature controls at 270 DEG C, and the response time is 50 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino tetratetracontane carboxylic acid glycol ester, and stir 20 points Clock;Described amino tetratetracontane carboxylic acid glycol ester addition be the percentage by weight of modified poly ester be 2.0%;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure Power is down to absolute pressure and is less than 100Pa, and reaction temperature controls at 280 DEG C, 85 minutes response time;
Preparing modified poly ester, viscosity-average molecular weight is 30000.
(3) preparation of high dye-uptake polyester fiber POY silk
By modified poly ester through measuring, extrude, cool down, oil, stretching, thermal finalization and winding, prepare high dye-uptake polyester fine Dimension POY silk;
The temperature of described extrusion is 285 DEG C;
The pathogenic wind-warm of described cooling is 23 DEG C;
The speed of described winding is 2900m/min;
Filament number is 1.1dtex;
Gained height dye-uptake polyester fiber POY silk under the conditions of temperature is 130 DEG C, the free body of fibrous inside molecule interchain Product space increases 30v/v%, and line density deviation ratio is 0.18%, and fracture strength is 2.7cN/dtex, and fracture strength CV value is 3.0%, elongation at break is 100.0%, and extension at break CV value is 6.0%.High dye-uptake polyester fiber POY silk is contaminated Color, its dye-uptake is as follows:
The dye uptake (%) of fiber
Dyestuff Temperature 90℃ 100℃ 110℃ 120℃ 130℃
Disperse Red 3B Modified fibre 51.8 83.6 90.6 91.3 92.4
General fibre 28.2 46.3 78.5 81.7 90.2
Disperse blue SE-2R Modified fibre 53.7 86.7 92.4 93.8 94.4
General fibre 12.3 35.2 73.4 88.9 91.3
Disperse bright blue S-GL Modified fibre 49.5 76.4 85.3 88.7 89.6
General fibre 11.8 36.3 70.9 75.6 82.6

Claims (8)

1. a high dye-uptake polyester fiber POY silk, is characterized in that: the material of described high dye-uptake polyester fiber POY silk is for changing Property polyester, described high dye-uptake polyester fiber POY silk under the conditions of temperature is 90~130 DEG C, fibrous inside molecule interchain from 20~30v/v% are increased by volumetric spaces;Fracture strength >=the 2.6cN/dtex of described high dye-uptake polyester fiber POY silk, disconnected Splitting percentage elongation is 100.0 ± 10.0%;Described modified poly ester is made up of with amino ethylene glycol fatty acid polyester, described aminolipid Fat acid glycol ester is dispersed in the molecule interchain of described polyester, and the molecule of described amino ethylene glycol fatty acid and described polyester Interchain has hydrogen bond action, makes described amino ethylene glycol fatty acid fix with the relative position of the strand of described polyester;Described It is 0.5~2.5% that amino ethylene glycol fatty acid accounts for the percentage by weight of described high dye-uptake polyester fiber POY silk;
The molecular structure of described amino ethylene glycol fatty acid is:
H2N(CH2)nCOOCH2CH2OOC(CH2)nNH2
Wherein, n=10-50.
One the most according to claim 1 high dye-uptake polyester fiber POY silk, it is characterised in that described high dye-uptake gathers Line density deviation ratio≤0.2% of ester fiber POY silk, fracture strength CV value≤3.0%, extension at break CV value≤6.0%.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most as claimed in claim 1, is characterized in that modified poly ester Through measuring, extrude, cool down, oil and winding, prepare high dye-uptake polyester fiber POY silk;
The temperature of described extrusion is 280~290 DEG C;
The pathogenic wind-warm of described cooling is 20~25 DEG C;
The speed of described winding is 2500~3000m/min;
Filament number is 0.3~2.0dtex;
The preparation process of described modified poly ester includes:
(1) preparation of amino ethylene glycol fatty acid:
1) binary of fatty acids is added in reactor with the amount of 1:1.5 mol ratio with methanol, under the catalysis of concentrated sulphuric acid, be heated to 80~110 DEG C, refuxing esterification, cooling, separating-purifying obtains binary of fatty acids mono-methyl;Described binary of fatty acids is dodecane two Carboxylic acid is to the one in dopentacontane dicarboxylic acids;Described concentrated sulphuric acid refers to the sulphuric acid that mass concentration is 70~80%, and concentrated sulphuric acid adds Enter 1~3wt% that amount is binary of fatty acids;
2) by described binary of fatty acids mono-methyl, lead tetraacetate and lithium bromide during 1:1:1 is dissolved in benzene in molar ratio, wherein binary fat The concentration of fat acid mono-methyl is 0.05~0.1mol/L, and under nitrogen atmosphere, 80~90 DEG C of reactions, backflow, when no longer there being gas When body produces, add a certain amount of dilute sulfuric acid and react 2~3 hours, be washed out, purify and be dried, obtain product bromo fat Acid;Described a certain amount of dilute sulfuric acid refers to the sulphuric acid that mass concentration is 40~50%, and dilute sulfuric acid addition is binary of fatty acids list The 1~3wt% of methyl ester;
3) by the ammonia of bromo fatty acid and 15~25wt% during 1:2 joins reactor in molar ratio, stirring, the most instead Should, then product is added thermal distillation, and absorb ammonia with cold water, the temperature adding thermal distillation is less than 70 DEG C, until bubble-free Producing, i.e. stop distillation, then carry out cooling down and sucking filtration, filter cake is washed with deionized water to without bromide ion, by product vacuum It is dried to obtain product amino fatty acid;
4) ethylene glycol and amino fatty acid are stirred for 1.1:2 in molar ratio, and press the 1~3% of amino fatty acid wt Adding the sulphuric acid that concentration is 40~50wt%, carry out esterification, esterification reaction temperature is 160~220 DEG C, esterification water quantity of distillate Reaching more than the 90% of theoretical value is esterification terminal;The separated purification of product obtains amino ethylene glycol fatty acid;
(2) preparation of modified poly ester, including esterification and polycondensation reaction:
Described esterification:
Use p-phthalic acid and ethylene glycol as raw material, carry out esterification after being made into uniform sizing material, obtain esterification products;Ester Changing reaction to pressurize in nitrogen atmosphere, Stress control is at normal pressure~0.3MPa, and temperature is at 250~260 DEG C, and esterification water quantity of distillate reaches It is esterification terminal to more than the 90% of theoretical value;
Described polycondensation reaction:
Including polycondensation reaction coarse vacuum stage and polycondensation reaction high vacuum stage of Fig:
In the described polycondensation reaction coarse vacuum stage, esterification products adds catalyst and stabilizer, starts under conditions of negative pressure Polycondensation reaction, this staged pressure is steadily evacuated to below absolute pressure 500Pa by normal pressure, and temperature controls at 260~270 DEG C, reaction Time is 30~50 minutes;
After the described polycondensation reaction coarse vacuum stage terminates, add amino ethylene glycol fatty acid, and stir;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction coarse vacuum stage, continues evacuation, makes reaction pressure drop To absolute pressure less than 100Pa, reaction temperature controls at 275~280 DEG C, response time 50~90 minutes;
Prepare modified poly ester.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most according to claim 3, it is characterised in that described Ethylene glycol is 1.2~2.0:1 with the mol ratio of described p-phthalic acid.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most according to claim 3, it is characterised in that described Catalyst one in antimony oxide, antimony glycol and antimony acetate, catalyst amount is described p-phthalic acid weight 0.01%~0.05%.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most according to claim 3, it is characterised in that described Stabilizer one in triphenyl phosphate, trimethyl phosphate and NSC 6513, stabilizing agent dosage is described to benzene two The 0.01%~0.05% of formic acid weight.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most according to claim 3, it is characterised in that add Stirring after amino ethylene glycol fatty acid, the time is 15~20 minutes.
The preparation method of a kind of high dye-uptake polyester fiber POY silk the most according to claim 3, it is characterised in that spend Till ionized water is washed till without bromide ion, use silver nitrate solution detection.
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CN106381548B (en) * 2016-08-31 2018-09-14 江苏恒力化纤股份有限公司 A kind of porous flexible polyester fiber POY and preparation method thereof

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CN102120816A (en) * 2011-01-25 2011-07-13 东华大学 Polyester chip modified by blend with side chain aliphatic diol and preparation method thereof
CN103044865A (en) * 2012-12-18 2013-04-17 南京大学 Preparation method for amino graphene modified polyethylene terephthalate (PET) material

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JPH07126367A (en) * 1993-10-29 1995-05-16 Bridgestone Corp Copolyester and its production

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CN1376724A (en) * 2002-03-29 2002-10-30 东华大学 Polyester chips and fibres dyed easily by disperse dye and preparing process thereof
CN102120816A (en) * 2011-01-25 2011-07-13 东华大学 Polyester chip modified by blend with side chain aliphatic diol and preparation method thereof
CN103044865A (en) * 2012-12-18 2013-04-17 南京大学 Preparation method for amino graphene modified polyethylene terephthalate (PET) material

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