CN104479840A - Water-based lubricant for lathe work - Google Patents
Water-based lubricant for lathe work Download PDFInfo
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- CN104479840A CN104479840A CN201410845823.4A CN201410845823A CN104479840A CN 104479840 A CN104479840 A CN 104479840A CN 201410845823 A CN201410845823 A CN 201410845823A CN 104479840 A CN104479840 A CN 104479840A
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Abstract
The invention discloses a water-based lubricant for lathe work, and belongs to the technical field of lubricants for lathe work. The water-based lubricant for lathe work is prepared from alkylolamides, castor oil triethanolamine, polyethylene glycol, water, fatty acid amide, silicon oil, guar gum, silica sol, plant oil, sodium pyrophosphate, dipotassium phosphate and naphthalenesulfonate. The water-based lubricant for lathe work is good in wettability and adsorbability for workpieces, so that the lubrication property is improved; due to the good cooling property and the anti-rusting property, the surface anti-rusting time of a workpiece which is processed by using the lubricant and is naturally dried can be up to 21 days; moreover the lubricant is convenient to wash, so that the working intensity of washing is greatly alleviated, and the production efficiency is improved.
Description
Technical field
The present invention relates to turnery processing technical field of lubricant, more particularly, relate to a kind of turnery processing water base lubricant.
Background technology
Turnery processing is on lathe, utilize workpiece to rotate the method for workpiece being carried out to machining relative to cutter.Turning is the most basic, modal cutting working method, occupies very consequence aborning.Turning is suitable for processing rotary surface, and the workpiece that major part has rotary surface can be processed with method for turning, as inside and outside circle cylinder, the inside and outside circle conical surface, end face, groove, screw thread and rotoforming face etc.
Widely used metallic lubricant in turning process, along with developing rapidly of mechanical industry, advanced manufacturing technology have also been obtained very large raising.In metal cutting process, due to machining material, processing quality, the improving constantly of working (machining) efficiency, also more and more higher to the requirement of lubricant.Owing to there is the shortcomings such as contaminate environment, non-easy cleaning, work-ing life is short in traditional oil lubricant.Be badly in need of developing the good water base cutting lubricant of lubricity.
Through patent retrieval, there is relevant technical scheme open.As water-based response type multifunctional metallic lubricant and preparation method thereof, (CN200910068210.3, Shen Qing Publication day: 2009-09-02), its compositing formula is the sodium salt, inhibiter, dimeracid, defoamer, sanitas, deionized water, defoamer 903, sanitas 1227, deionized water etc. of tensio-active agent, solvent, vegetable oil acid, trolamine, corrosion inhibitive function, and it has good rust-proof effect and convenient cleaning.But, this lubricant lubricant effect and need work-ing life to be improved further.
Summary of the invention
1. invent the technical problem that will solve
The object of the invention is to overcome the deficiency that oil base in prior art cuts lubricant not easy cleaning, easily contaminate environment, provide a kind of turnery processing water base lubricant, lubricant of the present invention is by creationary component proportion, this lubricant is made to have good cooling performance and rustless property, and be convenient to cleaning, free from environmental pollution.
2. technical scheme
For achieving the above object, technical scheme provided by the invention is:
A kind of turnery processing water base lubricant of the present invention, described lubricant is made up of alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water and plant wet goods component.
Further, each component of described lubricant is by following mass parts composition:
Alkylol amide 4-8 part,
Viscotrol C trolamine 12-15 part,
Polyoxyethylene glycol 10-15 part,
Water 40-50 part,
Fatty amide 12-28 part,
Silicone oil 2-3 part,
Guar gum 8-15 part,
Silicon sol 1-2 part,
Vegetables oil 10-15 part,
Trisodium phosphate 3-5 part,
Dipotassium hydrogen phosphate 1-3 part,
Naphthalenesulfonate 2-4 part.
Further, each component of described lubricant is by following mass parts composition:
Alkylol amide 6 parts,
Viscotrol C trolamine 13 parts,
Polyoxyethylene glycol 12 parts,
45 parts, water,
Fatty amide 26 parts,
Silicone oil 2 parts,
Guar gum 10 parts,
Silicon sol 1 part,
Vegetables oil 12 parts,
Trisodium phosphate 4 parts,
Dipotassium hydrogen phosphate 2 parts,
Naphthalenesulfonate 3 parts.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with existing known technology, there is following unusual effect:
A kind of turnery processing water base lubricant of the present invention, this lubricant is by the creative component proportion of alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water, fatty amide, silicone oil, guar gum, silicon sol, vegetables oil, trisodium phosphate, dipotassium hydrogen phosphate and naphthalenesulfonate, this lubricant is made to have good wettability and adsorptivity to workpiece, thus improve the performance of lubrication, and there is good cooling performance and rustless property, increase work-ing life simultaneously; In addition, this lubricant is by creationary component proportion, and make lubricant while ensureing good oilness, this lubricant is convenient to cleaning, greatly reduces the labour intensity of cleaning, improves production efficiency.
Embodiment
For understanding content of the present invention further, below in conjunction with embodiment, the invention will be further described.
embodiment 1
A kind of turnery processing water base lubricant of the present embodiment, each component is by following mass parts composition: alkylol amide 6 parts, Viscotrol C trolamine 13 kg, polyoxyethylene glycol 12 kg, water 45 kg, fatty amide 26 kg, silicone oil 2 kg, guar gum 10 kg, silicon sol 1 kg, vegetables oil 12 kg, trisodium phosphate 4 kg, dipotassium hydrogen phosphate 2 kg and naphthalenesulfonate 3 kg.
What deserves to be explained is, described polyoxyethylene glycol makes this lubricant have good lubricity, and this ethylene glycol is PEG-3000.The molecular weight of described sodium polyacrylate is 2000-3000.Described silicone oil is formed by the proportions of 1:1 by methyl-silicone oil and ethyl silicon oil.
In addition, be necessary to illustrate, described guar gum is high molecular weight water soluble polymer, and its chemical name is guar hydroxypropyltrimonium ammonium chloride.The trisodium phosphate of the present embodiment is also called tetrasodium phosphate, anhydrous sodium pyrophosphate, sodium pyrophosphate decahydrate etc., trisodium phosphate relative density 2.534, fusing point 880 DEG C, boiling point 938 DEG C.The molecular formula of described dipotassium hydrogen phosphate: K
2hPO
43H
2o, outward appearance is white crystals or amorphous white powder, soluble in water.In addition, the water described in the present embodiment is distilled water, because other impurity can affect the effect of this lubricant.H in the silicon sol of the present embodiment
2siO
3mass percentage be 30%, described vegetables oil is formed by the proportions of 1:1 by soybean oil and peanut oil.
A kind of turnery processing water base lubricant of the present embodiment, its concrete preparation method is as follows:
(1) alkylol amide 6 kg is taken by mass parts, Viscotrol C trolamine 13 kg, polyoxyethylene glycol 12 kg, water 45 kg and fatty amide 26 kg, mix alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water and fatty amide, stir 12 min, obtain mixture A;
(2) the mixture A that step (1) is obtained is heated, heat up with the heat-up rate of 2 DEG C/min, until be heated to 70 DEG C, be incubated 50 min, then, take silicone oil 2 kg by mass parts, guar gum 10 kg, silicon sol 1 kg, and silicone oil, guar gum and silicon sol are joined in mixture A successively, mix obtained mixture B;
(3) take vegetables oil 12 kg by mass parts, and joined in the obtained mixture B of step (2), be warming up to 90 DEG C, and be incubated 35 min, obtained mixture C;
(4) take trisodium phosphate 4 kg by mass parts, dipotassium hydrogen phosphate 2 kg and naphthalenesulfonate 3 kg, join successively in the obtained mixture C of step (3), be uniformly mixed, be i.e. obtained lubricant.
A kind of turnery processing water base lubricant of the present embodiment, the workpiece seasoning rear surface antirust time using this lubricant to process can reach 21 days, this lubricant is by alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water, fatty amide, silicone oil, guar gum, silicon sol, vegetables oil, trisodium phosphate, dipotassium hydrogen phosphate, the creative component proportion of naphthalenesulfonate, this lubricant is made to have good wettability and adsorptivity to workpiece, thus improve the performance of lubrication, and there is good cooling performance and rustless property; In addition, this lubricant is by creationary component proportion, and make lubricant while ensureing good oilness, this lubricant is convenient to cleaning, greatly reduces the labour intensity of cleaning, improves production efficiency.
embodiment 2
The substance of the present embodiment is with embodiment 1, its difference is: each component of lubricant of the present embodiment forms by following mass parts: alkylol amide 8 kg, Viscotrol C trolamine 15 kg, polyoxyethylene glycol 15 kg, water 50 kg, fatty amide 28 kg, silicone oil 3 kg, guar gum 15 kg, silicon sol 2 kg, vegetables oil 15 kg, trisodium phosphate 5 kg, dipotassium hydrogen phosphate 3 kg and naphthalenesulfonate 4 kg.
A kind of turnery processing water base lubricant of the present embodiment, its concrete preparation method is as follows:
(1) alkylol amide 8 kg is taken by mass parts, Viscotrol C trolamine 15 kg, polyoxyethylene glycol 15 kg, water 50 kg and fatty amide 28 kg, mix alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water and fatty amide, stir 15 min, obtain mixture A;
(2) the mixture A that step (1) is obtained is heated, heat up with the heat-up rate of 2 DEG C/min, until be heated to 75 DEG C, be incubated 55 min, then, take silicone oil 3 kg by mass parts, guar gum 15 kg, silicon sol 2 kg, and silicone oil, guar gum and silicon sol are joined in mixture A successively, mix obtained mixture B;
(3) take vegetables oil 15 kg by mass parts, and joined in the obtained mixture B of step (2), be warming up to 90 DEG C, and be incubated 40 min, obtained mixture C;
(4) take trisodium phosphate 5 kg by mass parts, dipotassium hydrogen phosphate 3 kg and naphthalenesulfonate 4 kg, join successively in the obtained mixture C of step (3), be uniformly mixed, be i.e. obtained lubricant.
A kind of turnery processing water base lubricant of the present embodiment, the workpiece seasoning rear surface antirust time using this lubricant to process can reach 18 days, this lubricant is by alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water, fatty amide, silicone oil, guar gum, silicon sol, vegetables oil, trisodium phosphate, dipotassium hydrogen phosphate, the creative component proportion of naphthalenesulfonate, this lubricant is made to have good wettability and adsorptivity to workpiece, thus improve the performance of lubrication, and there is good cooling performance and rustless property, increase work-ing life simultaneously; In addition, this lubricant is by creationary component proportion, and make lubricant while ensureing good oilness, this lubricant is convenient to cleaning, greatly reduces the labour intensity of cleaning, improves production efficiency.
embodiment 3
The substance of the present embodiment is with embodiment 1, and its difference is: each component of lubricant of the present embodiment forms by following mass parts: alkylol amide 4, Viscotrol C trolamine 12, polyoxyethylene glycol 10 kg, water 40 kg, fatty amide 12 kg, silicone oil 2 kg, guar gum 8 kg, silicon sol 1 kg, vegetables oil 10-kg, trisodium phosphate 3 kg, dipotassium hydrogen phosphate 1 kg, naphthalenesulfonate 2 kg.
A kind of turnery processing water base lubricant of the present embodiment, its concrete preparation method is as follows:
(1) alkylol amide 4 kg is taken by mass parts, Viscotrol C trolamine 12 kg, polyoxyethylene glycol 10 kg, water 40 kg and fatty amide 12 kg, mix alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water and fatty amide, stir 10 min, obtain mixture A;
(2) the mixture A that step (1) is obtained is heated, heat up with the heat-up rate of 2 DEG C/min, until be heated to 65 DEG C, be incubated 40 min, then, take silicone oil 2 kg by mass parts, guar gum 8 kg, silicon sol 1 kg, and silicone oil, guar gum and silicon sol are joined in mixture A successively, mix obtained mixture B;
(3) take vegetables oil 10 kg by mass parts, and joined in the obtained mixture B of step (2), be warming up to 90 DEG C, and be incubated 30 min, obtained mixture C;
(4) take trisodium phosphate 3 kg by mass parts, dipotassium hydrogen phosphate 1 kg and naphthalenesulfonate 2 kg, join successively in the obtained mixture C of step (3), be uniformly mixed, be i.e. obtained lubricant.
A kind of turnery processing water base lubricant of the present embodiment, the workpiece seasoning rear surface antirust time using this lubricant to process can reach 20 days, this lubricant is by alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water, fatty amide, silicone oil, guar gum, silicon sol, vegetables oil, trisodium phosphate, dipotassium hydrogen phosphate, the creative component proportion of naphthalenesulfonate, this lubricant is made to have good wettability and adsorptivity to workpiece, thus improve the performance of lubrication, and there is good cooling performance and rustless property, increase work-ing life simultaneously; In addition, this lubricant is by creationary component proportion, and make lubricant while ensureing good oilness, this lubricant is convenient to cleaning, greatly reduces the labour intensity of cleaning, improves production efficiency.
Claims (3)
1. a turnery processing water base lubricant, is characterized in that: described lubricant is made up of alkylol amide, Viscotrol C trolamine, polyoxyethylene glycol, water and plant wet goods component.
2. a kind of turnery processing water base lubricant according to claim 1, is characterized in that: each component of described lubricant forms by following mass parts:
Alkylol amide 4-8 part,
Viscotrol C trolamine 12-15 part,
Polyoxyethylene glycol 10-15 part,
Water 40-50 part,
Fatty amide 12-28 part,
Silicone oil 2-3 part,
Guar gum 8-15 part,
Silicon sol 1-2 part,
Vegetables oil 10-15 part,
Trisodium phosphate 3-5 part,
Dipotassium hydrogen phosphate 1-3 part,
Naphthalenesulfonate 2-4 part.
3. a kind of turnery processing water base lubricant according to claim 2, is characterized in that: each component of described lubricant forms by following mass parts:
Alkylol amide 6 parts,
Viscotrol C trolamine 13 parts,
Polyoxyethylene glycol 12 parts,
45 parts, water,
Fatty amide 26 parts,
Silicone oil 2 parts,
Guar gum 10 parts,
Silicon sol 1 part,
Vegetables oil 12 parts,
Trisodium phosphate 4 parts,
Dipotassium hydrogen phosphate 2 parts,
Naphthalenesulfonate 3 parts.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105087117A (en) * | 2015-07-31 | 2015-11-25 | 苏州市宝玛数控设备有限公司 | Environment-friendly type water-base working solution special for wire-electrode cutting |
CN108949332A (en) * | 2018-08-06 | 2018-12-07 | 广州市方川润滑科技有限公司 | A kind of preparation method and environment-friendly type tapping liquid of the environment-friendly type tapping liquid of automobile air-conditioning filter cover board |
CN110257148A (en) * | 2019-06-25 | 2019-09-20 | 青岛建邦供应链股份有限公司 | The method for being pressed liquid composition and improving crank pulley damping property |
Citations (3)
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CN101519622A (en) * | 2009-03-20 | 2009-09-02 | 天津市澳路浦润滑油有限公司 | Water-based response type multifunctional metal machining liquid and preparation method thereof |
CN102585985A (en) * | 2011-12-30 | 2012-07-18 | 大连三达奥克化学股份有限公司 | Grinding fluid for bearing steel and production method |
CN102911777A (en) * | 2012-10-18 | 2013-02-06 | 沈阳创达技术交易市场有限公司 | Metal cutting fluid and preparation method thereof |
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2014
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101519622A (en) * | 2009-03-20 | 2009-09-02 | 天津市澳路浦润滑油有限公司 | Water-based response type multifunctional metal machining liquid and preparation method thereof |
CN102585985A (en) * | 2011-12-30 | 2012-07-18 | 大连三达奥克化学股份有限公司 | Grinding fluid for bearing steel and production method |
CN102911777A (en) * | 2012-10-18 | 2013-02-06 | 沈阳创达技术交易市场有限公司 | Metal cutting fluid and preparation method thereof |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105087117A (en) * | 2015-07-31 | 2015-11-25 | 苏州市宝玛数控设备有限公司 | Environment-friendly type water-base working solution special for wire-electrode cutting |
CN108949332A (en) * | 2018-08-06 | 2018-12-07 | 广州市方川润滑科技有限公司 | A kind of preparation method and environment-friendly type tapping liquid of the environment-friendly type tapping liquid of automobile air-conditioning filter cover board |
CN108949332B (en) * | 2018-08-06 | 2021-08-10 | 广州市方川润滑科技有限公司 | Preparation method of environment-friendly tapping liquid for cover plate of filter of automobile air conditioner and environment-friendly tapping liquid |
CN110257148A (en) * | 2019-06-25 | 2019-09-20 | 青岛建邦供应链股份有限公司 | The method for being pressed liquid composition and improving crank pulley damping property |
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Application publication date: 20150401 |