CN104479187A - Environment-friendly odorless yoga mat and preparation process thereof - Google Patents

Environment-friendly odorless yoga mat and preparation process thereof Download PDF

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Publication number
CN104479187A
CN104479187A CN201410845013.9A CN201410845013A CN104479187A CN 104479187 A CN104479187 A CN 104479187A CN 201410845013 A CN201410845013 A CN 201410845013A CN 104479187 A CN104479187 A CN 104479187A
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China
Prior art keywords
parts
yoga mat
environment
tasteless
mill
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CN201410845013.9A
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Chinese (zh)
Inventor
杨永全
汪典典
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Dongguan Chengguan Rubber & Plastic Product Co Ltd
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Dongguan Chengguan Rubber & Plastic Product Co Ltd
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Priority to CN201410845013.9A priority Critical patent/CN104479187A/en
Publication of CN104479187A publication Critical patent/CN104479187A/en
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Abstract

The invention discloses an environment-friendly odorless yoga mat. The environment-friendly odorless yoga mat is prepared from the following raw materials in parts by weight: 70 to 80 parts of TPE (Thermal Plastic Elastomers) colloidal particles, 20 to 30 parts of TA-800 talcum powder, 1 to 10 parts of an AC-1000 foaming agent, 1 to 5 parts of odorless DCP (Dicapryl phthalate), 0.1 to 0.5 part of ZNO (Zinc Oxide), 0.1 to 0.5 part of ST zinc stearate, 1 part of R-103 titanium dioxide, 0.1 to 0.5 part of a modifier, and 1 part of color master powder. The invention also discloses a preparation process of the environment-friendly odorless yoga mat. The environment-friendly odorless yoga mat is simple in structure and is not adhered with benzene-containing adhesive, so that the odor is avoided and the environment is protected; the leftover materials generated in production and ex-service yoga mats can be recovered well, so that the general trends of energy conservation and environmental protection are met; the preparation process is simple and easy to operate and implement; the production efficiency can be effectively improved, and the production cost can be decreased.

Description

A kind of environment-friendly tasteless Yoga mat and preparation technology thereof
Technical field
The present invention relates to Yoga mat, particularly the preparation technology of a kind of environment-friendly tasteless Yoga mat and this environment-friendly tasteless Yoga mat.
Background technology
Along with the raising of expanding economy and living standards of the people, practice one of Yoga fashion sports becoming society, long-term exercise Yoga preventable disease, effective nervous system regulation and endocrine system, improve HUMAN HEALTH.The Yoga mat when doing Yoga sports, Yoga mat can effectively reduce the pain of human body and earth surface, and Yoga mat, except should having the characteristics such as soft and good rebound resilience, also should possess good non-skid property, toughness and mechanical property.
At present, on market, existing double-colored yoga mat is all generally adopt containing the laminating of benzene glue, therebetween one deck TC screen cloth, because the toluene in glue can remain in yoga mat, easily the mankind are worked the mischief, and retired yoga mat and produce in tailing not easily recycling, certain detrimentally affect can be caused to environment, be unfavorable for environmental protection.
Summary of the invention
The object of the invention is to, for the deficiencies in the prior art, provide a kind of environment-friendly tasteless Yoga mat, it does not adopt containing the laminating of benzene glue, tasteless environmental protection.
The object of the invention is to, additionally provide a kind of preparation technology of described environment-friendly tasteless Yoga mat.
The technical scheme that the present invention is adopted for achieving the above object is:
A kind of environment-friendly tasteless Yoga mat, it is made up of the starting material of following parts by weight: TPE elastomer micelle 70-80 part, TA-800 talcum powder 20-30 part, AC-1000 whipping agent 1-10 part, tasteless DCP dicumyl peroxide 1-5 part, ZNO zinc oxide 0.1-0.5 part, ST Zinic stearas 01-0.5 part, R-103 titanium dioxide 1 part, modification agent 0.1-0.5 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 70 parts, TPE elastomer micelle, TA-800 talcum powder 20 parts, AC-1000 whipping agent 1 part, tasteless DCP dicumyl peroxide 1 part, 0.1 part, ZNO zinc oxide, ST Zinic stearas 01 part, R-103 titanium dioxide 1 part, modification agent 0.1 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 80 parts, TPE elastomer micelle, TA-800 talcum powder 30 parts, AC-1000 whipping agent 10 parts, tasteless DCP dicumyl peroxide 5 parts, 0.5 part, ZNO zinc oxide, ST Zinic stearas 0.5 part, R-103 titanium dioxide 1 part, modification agent 0.5 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 62 parts, TPE elastomer micelle, TA-800 talcum powder 27 parts, AC-1000 whipping agent 5.5 parts, tasteless DCP dicumyl peroxide 2.5 parts, 0.2 part, ZNO zinc oxide, ST Zinic stearas 0.4 part, R-103 titanium dioxide 1 part, modification agent 0.4 part and look female 1 part, powder.
A preparation technology for aforementioned environment-friendly tasteless Yoga mat, it comprises the following steps:
(1) Banbury mixer dnockout: take starting material by described parts by weight, and put it in the tempering tank of Banbury mixer and carry out banburying, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: use size two mills, with steam, these two mills are heated to 70 DEG C, the material that described banburying is good is poured into this large mill starts mixing, start little mill, adjustment cutting knife distance is 66cm, and the spacing of two cylinders is 1.5mm, prepares slice;
(3) film-discharging machine slice: film-discharging machine speed is adjusted to synchronous with little mill, the width that little mill sets every sheet is 66cm, by the cutting frequency of the cutting knife on adjustment film-discharging machine thus the length setting every sheet is 99cm, slice has been worked in coordination with, whole slice process lasts 4-5 minute by little mill and film-discharging machine;
(4) oil press foaming: the weight of material setting each mould is 22kg, is placed in foaming mould by the material of the sheet weighing up weight and foams, wherein, foaming mould pressurization 190kg, foamed time is 50 minutes;
(5) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 48mm, be that raw sheet cuts open by 2.8mm is 16 tablets by every sheet thickness;
(6) fit: the mode that the tablet of two different colours is fitted by melting is fitted;
(7) hot-forming: by hot-forming decorative pattern in the Yoga mat upper and lower surface after laminating;
(8) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
In described step (2), the spacing of two cylinders of this large mill is first adjusted to 5mm refining twice, then the distance between this two cylinder is adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder is converted into trilateral and delivers to mill mixing again, mixing process continues 4-5 minute.
In described step (4), set foaming mould, mould specification is 66cm*99cm*23mm, and oil press vapour pressure is set as 5KG.
In described step (6), the temperature of electrical knife in rigging machine is set as 400 DEG C, the upper bottom roller distance of rigging machine is 41.5cm, speed be 40 circles/minute, alignd in one end of the tablet of two different colours and be placed on electrical knife, depress bottom roller on this, start roller simultaneously and start operation of fitting, this laminating process lasts 90 seconds.
In described step (7), heat pressing and molding mold temperature is set as 70 DEG C, and the time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, and the thickness of Yoga mat is 3.5mm, and the tablet posted is put in heat pressing and molding mold hot-forming.
It is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
Beneficial effect of the present invention is: product structure of the present invention is simple, it does not adopt fits containing benzene glue, tasteless environmental protection, scrap stock and the retired Yoga mat of producing mid-term are more conducive to reclaim, meet the megatrend of energy-conserving and environment-protective, this preparation technology enforcement simple to operation, can effectively enhance productivity, and reduces production cost.
Embodiment
Embodiment: a kind of environment-friendly tasteless Yoga mat of the present invention, it is made up of the starting material of following parts by weight: TPE elastomer micelle 70-80 part, TA-800 talcum powder 20-30 part, AC-1000 whipping agent 1-10 part, tasteless DCP dicumyl peroxide 1-5 part, ZNO zinc oxide 0.1-0.5 part, ST Zinic stearas 01-0.5 part, R-103 titanium dioxide 1 part, modification agent 0.1-0.5 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 70 parts, TPE elastomer micelle, TA-800 talcum powder 20 parts, AC-1000 whipping agent 1 part, tasteless DCP dicumyl peroxide 1 part, 0.1 part, ZNO zinc oxide, ST Zinic stearas 01 part, R-103 titanium dioxide 1 part, modification agent 0.1 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 80 parts, TPE elastomer micelle, TA-800 talcum powder 30 parts, AC-1000 whipping agent 10 parts, tasteless DCP dicumyl peroxide 5 parts, 0.5 part, ZNO zinc oxide, ST Zinic stearas 0.5 part, R-103 titanium dioxide 1 part, modification agent 0.5 part and look female 1 part, powder.
It is made up of the starting material of following parts by weight: 62 parts, TPE elastomer micelle, TA-800 talcum powder 27 parts, AC-1000 whipping agent 5.5 parts, tasteless DCP dicumyl peroxide 2.5 parts, 0.2 part, ZNO zinc oxide, ST Zinic stearas 0.4 part, R-103 titanium dioxide 1 part, modification agent 0.4 part and look female 1 part, powder.
A preparation technology for aforementioned environment-friendly tasteless Yoga mat, it comprises the following steps:
(1) Banbury mixer dnockout: take starting material by described parts by weight, and put it in the tempering tank of Banbury mixer and carry out banburying, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: use size two mills, with steam, these two mills are heated to 70 DEG C, the material that described banburying is good is poured into this large mill starts mixing, start little mill, adjustment cutting knife distance is 66cm, and the spacing of two cylinders is 1.5mm, prepares slice;
(3) film-discharging machine slice: film-discharging machine speed is adjusted to synchronous with little mill, the width that little mill sets every sheet is 66cm, by the cutting frequency of the cutting knife on adjustment film-discharging machine thus the length setting every sheet is 99cm, slice has been worked in coordination with, whole slice process lasts 4-5 minute by little mill and film-discharging machine;
(4) oil press foaming: the weight of material setting each mould is 22kg, is placed in foaming mould by the material of the sheet weighing up weight and foams, wherein, foaming mould pressurization 190kg, foamed time is 50 minutes;
(5) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 48mm, be that raw sheet cuts open by 2.8mm is 16 tablets by every sheet thickness;
(6) fit: the mode that the tablet of two different colours is fitted by melting is fitted;
(7) hot-forming: by hot-forming decorative pattern in the Yoga mat upper and lower surface after laminating;
(8) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
In described step (2), the spacing of two cylinders of this large mill is first adjusted to 5mm refining twice, then the distance between this two cylinder is adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder is converted into trilateral and delivers to mill mixing again, mixing process continues 4-5 minute.
In described step (4), set foaming mould, mould specification is 66cm*99cm*23mm, and oil press vapour pressure is set as 5KG.
In described step (6), the temperature of electrical knife in rigging machine is set as 400 DEG C, the upper bottom roller distance of rigging machine is 41.5cm, speed be 40 circles/minute, alignd in one end of the tablet of two different colours and be placed on electrical knife, depress bottom roller on this, start roller simultaneously and start operation of fitting, this laminating process lasts 90 seconds.
In described step (7), heat pressing and molding mold temperature is set as 70 DEG C, and the time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, and the thickness of Yoga mat is 3.5mm, and the tablet posted is put in heat pressing and molding mold hot-forming.
It is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
Product structure of the present invention is simple, and it does not adopt containing the laminating of benzene glue, tasteless environmental protection, scrap stock and the retired Yoga mat of producing mid-term are more conducive to reclaim, and meet the megatrend of energy-conserving and environment-protective, this preparation technology enforcement simple to operation, effectively can enhance productivity, reduce production cost.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the claims in the present invention scope change and modify, and all should belong to the covering scope of the claims in the present invention.

Claims (10)

1. an environment-friendly tasteless Yoga mat, it is characterized in that, it is made up of the starting material of following parts by weight: TPE elastomer micelle 70-80 part, TA-800 talcum powder 20-30 part, AC-1000 whipping agent 1-10 part, tasteless DCP dicumyl peroxide 1-5 part, ZNO zinc oxide 0.1-0.5 part, ST Zinic stearas 01-0.5 part, R-103 titanium dioxide 1 part, modification agent 0.1-0.5 part and look female 1 part, powder.
2. environment-friendly tasteless Yoga mat according to claim 1, it is characterized in that, it is made up of the starting material of following parts by weight: 70 parts, TPE elastomer micelle, TA-800 talcum powder 20 parts, AC-1000 whipping agent 1 part, tasteless DCP dicumyl peroxide 1 part, 0.1 part, ZNO zinc oxide, ST Zinic stearas 01 part, R-103 titanium dioxide 1 part, modification agent 0.1 part and look female 1 part, powder.
3. environment-friendly tasteless Yoga mat according to claim 1, it is characterized in that, it is made up of the starting material of following parts by weight: 80 parts, TPE elastomer micelle, TA-800 talcum powder 30 parts, AC-1000 whipping agent 10 parts, tasteless DCP dicumyl peroxide 5 parts, 0.5 part, ZNO zinc oxide, ST Zinic stearas 0.5 part, R-103 titanium dioxide 1 part, modification agent 0.5 part and look female 1 part, powder.
4. environment-friendly tasteless Yoga mat according to claim 3, it is characterized in that, it is made up of the starting material of following parts by weight: 62 parts, TPE elastomer micelle, TA-800 talcum powder 27 parts, AC-1000 whipping agent 5.5 parts, tasteless DCP dicumyl peroxide 2.5 parts, 0.2 part, ZNO zinc oxide, ST Zinic stearas 0.4 part, R-103 titanium dioxide 1 part, modification agent 0.4 part and look female 1 part, powder.
5. a preparation technology for environment-friendly tasteless Yoga mat described in claim 1, it is characterized in that, it comprises the following steps:
(1) Banbury mixer dnockout: take starting material by described parts by weight, and put it in the tempering tank of Banbury mixer and carry out banburying, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: use size two mills, with steam, these two mills are heated to 70 DEG C, the material that described banburying is good is poured into this large mill starts mixing, start little mill, adjustment cutting knife distance is 66cm, and the spacing of two cylinders is 1.5mm, prepares slice;
(3) film-discharging machine slice: film-discharging machine speed is adjusted to synchronous with little mill, the width that little mill sets every sheet is 66cm, by the cutting frequency of the cutting knife on adjustment film-discharging machine thus the length setting every sheet is 99cm, slice has been worked in coordination with, whole slice process lasts 4-5 minute by little mill and film-discharging machine;
(4) oil press foaming: the weight of material setting each mould is 22kg, is placed in foaming mould by the material of the sheet weighing up weight and foams, wherein, foaming mould pressurization 190kg, foamed time is 50 minutes;
(5) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 48mm, be that raw sheet cuts open by 2.8mm is 16 tablets by every sheet thickness;
(6) fit: the mode that the tablet of two different colours is fitted by melting is fitted;
(7) hot-forming: by hot-forming decorative pattern in the Yoga mat upper and lower surface after laminating;
(8) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
6. the preparation technology of environment-friendly tasteless Yoga mat according to claim 5, it is characterized in that, in described step (2), the spacing of two cylinders of this large mill is first adjusted to 5mm refining twice, again the distance between this two cylinder is adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder is converted into trilateral and delivers to mill mixing again, mixing process continues 4-5 minute.
7. the preparation technology of environment-friendly tasteless Yoga mat according to claim 5, it is characterized in that, in described step (4), set foaming mould, mould specification is 66cm*99cm*23mm, and oil press vapour pressure is set as 5KG.
8. the preparation technology of environment-friendly tasteless Yoga mat according to claim 5, it is characterized in that, in described step (6), the temperature of electrical knife in rigging machine is set as 400 DEG C, and the upper bottom roller distance of rigging machine is 41.5cm, speed be 40 circles/minute, alignd in one end of the tablet of two different colours and be placed on electrical knife, depress bottom roller on this, start roller simultaneously and start operation of fitting, this laminating process lasts 90 seconds.
9. the preparation technology of environment-friendly tasteless Yoga mat according to claim 5, it is characterized in that, in described step (7), heat pressing and molding mold temperature is set as 70 DEG C, time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, the thickness of Yoga mat is 3.5mm, and the tablet posted is put in heat pressing and molding mold hot-forming.
10. the preparation technology of environment-friendly tasteless Yoga mat according to claim 5, it is characterized in that, it is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
CN201410845013.9A 2014-12-31 2014-12-31 Environment-friendly odorless yoga mat and preparation process thereof Pending CN104479187A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107152A (en) * 2015-07-22 2015-12-02 张家港宏利橡塑制品有限公司 Solid yoga foam roller and processing method thereof
CN105107151A (en) * 2015-07-22 2015-12-02 张家港宏利橡塑制品有限公司 Novel yoga roller
CN106985369A (en) * 2017-02-28 2017-07-28 厦门绵羊抗疲劳垫有限公司 A kind of Yoga mat hot pressing die and application method
CN107189482A (en) * 2017-06-03 2017-09-22 南通绿美佳塑胶有限公司 A kind of sports pad
CN107383705A (en) * 2017-09-14 2017-11-24 江苏攸途健身器材有限公司 A kind of body-building pad
CN107556655A (en) * 2017-09-14 2018-01-09 江苏攸途健身器材有限公司 A kind of preparation method of body-building pad
WO2018039840A1 (en) * 2016-08-29 2018-03-08 沈建美 Yoga mat
CN108570240A (en) * 2017-03-10 2018-09-25 杭州聚奎科技有限公司 A kind of manufacturing method of anti-skidding cork Yoga mat
CN109762290A (en) * 2018-12-12 2019-05-17 佛山市稳格家居用品有限公司 A kind of TPE foamed sheet suitable for continuous Embossing processing and preparation method thereof and application

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CN101497715A (en) * 2009-01-09 2009-08-05 东莞市丞冠橡塑制品有限公司 Foam material and technique of preparing the same
CN102382406A (en) * 2011-11-23 2012-03-21 郑州大学 Polyvinyl butyral foamed material
CN102532581A (en) * 2010-12-20 2012-07-04 吴水莲 Application of SEBS (styrene-ethylene-butylene-styrene) in sports equipment preparation process as foaming modifier
CN103408922A (en) * 2013-08-13 2013-11-27 泉州三盛橡塑发泡鞋材有限公司 Thermoplastic polyurethane elastomer foam material and preparation method thereof
CN104072857A (en) * 2014-06-30 2014-10-01 泰山体育产业集团有限公司 Mosquito repellent polyolefin foaming material and preparation method thereof

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CN101020770A (en) * 2007-03-15 2007-08-22 上海交通大学 Prepn process of foamed ethylene-octene copolymer material
CN101497715A (en) * 2009-01-09 2009-08-05 东莞市丞冠橡塑制品有限公司 Foam material and technique of preparing the same
CN102532581A (en) * 2010-12-20 2012-07-04 吴水莲 Application of SEBS (styrene-ethylene-butylene-styrene) in sports equipment preparation process as foaming modifier
CN102382406A (en) * 2011-11-23 2012-03-21 郑州大学 Polyvinyl butyral foamed material
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107152A (en) * 2015-07-22 2015-12-02 张家港宏利橡塑制品有限公司 Solid yoga foam roller and processing method thereof
CN105107151A (en) * 2015-07-22 2015-12-02 张家港宏利橡塑制品有限公司 Novel yoga roller
CN105107151B (en) * 2015-07-22 2018-05-25 张家港宏利橡塑制品有限公司 A kind of yoga column
WO2018039840A1 (en) * 2016-08-29 2018-03-08 沈建美 Yoga mat
CN106985369A (en) * 2017-02-28 2017-07-28 厦门绵羊抗疲劳垫有限公司 A kind of Yoga mat hot pressing die and application method
CN108570240A (en) * 2017-03-10 2018-09-25 杭州聚奎科技有限公司 A kind of manufacturing method of anti-skidding cork Yoga mat
CN107189482A (en) * 2017-06-03 2017-09-22 南通绿美佳塑胶有限公司 A kind of sports pad
CN107383705A (en) * 2017-09-14 2017-11-24 江苏攸途健身器材有限公司 A kind of body-building pad
CN107556655A (en) * 2017-09-14 2018-01-09 江苏攸途健身器材有限公司 A kind of preparation method of body-building pad
CN109762290A (en) * 2018-12-12 2019-05-17 佛山市稳格家居用品有限公司 A kind of TPE foamed sheet suitable for continuous Embossing processing and preparation method thereof and application

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