CN104478932A - Phosphorus-containing polyimide and method for producing same - Google Patents
Phosphorus-containing polyimide and method for producing same Download PDFInfo
- Publication number
- CN104478932A CN104478932A CN201410643564.7A CN201410643564A CN104478932A CN 104478932 A CN104478932 A CN 104478932A CN 201410643564 A CN201410643564 A CN 201410643564A CN 104478932 A CN104478932 A CN 104478932A
- Authority
- CN
- China
- Prior art keywords
- phosphorous
- polyimide
- tetracarboxylic dianhydride
- polyamic acid
- phenyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920001721 polyimide Polymers 0.000 title abstract description 92
- 239000004642 Polyimide Substances 0.000 title abstract description 86
- 238000004519 manufacturing process Methods 0.000 title abstract description 57
- 229910052698 phosphorus Inorganic materials 0.000 title abstract description 35
- 239000011574 phosphorus Substances 0.000 title abstract description 34
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title abstract description 6
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims abstract description 57
- 125000006158 tetracarboxylic acid group Chemical group 0.000 claims abstract description 32
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 123
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 66
- 229910052799 carbon Inorganic materials 0.000 claims description 45
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 32
- 125000003545 alkoxy group Chemical group 0.000 claims description 20
- 125000000217 alkyl group Chemical group 0.000 claims description 20
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 18
- 150000001721 carbon Chemical group 0.000 claims description 13
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 abstract description 24
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 23
- 239000007858 starting material Substances 0.000 abstract 1
- 229920005575 poly(amic acid) Polymers 0.000 description 60
- 238000000034 method Methods 0.000 description 54
- -1 phosphorus compound Chemical class 0.000 description 52
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 39
- 239000000243 solution Substances 0.000 description 37
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 33
- 239000002904 solvent Substances 0.000 description 31
- 150000004985 diamines Chemical class 0.000 description 28
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
- 125000003118 aryl group Chemical group 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 24
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 18
- YVNRUPSDZZZUQJ-UHFFFAOYSA-N [O].NC1=CC=CC=C1 Chemical compound [O].NC1=CC=CC=C1 YVNRUPSDZZZUQJ-UHFFFAOYSA-N 0.000 description 18
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 17
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 17
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 16
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- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 14
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- 229910052751 metal Inorganic materials 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 229910052757 nitrogen Inorganic materials 0.000 description 13
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 12
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- 239000002184 metal Substances 0.000 description 11
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- YFPJFKYCVYXDJK-UHFFFAOYSA-N Diphenylphosphine oxide Chemical compound C=1C=CC=CC=1[P+](=O)C1=CC=CC=C1 YFPJFKYCVYXDJK-UHFFFAOYSA-N 0.000 description 9
- 238000005481 NMR spectroscopy Methods 0.000 description 9
- 235000010290 biphenyl Nutrition 0.000 description 9
- 239000004305 biphenyl Substances 0.000 description 9
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- 230000000052 comparative effect Effects 0.000 description 8
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- 239000000463 material Substances 0.000 description 8
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- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 8
- 238000007669 thermal treatment Methods 0.000 description 8
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 150000004984 aromatic diamines Chemical class 0.000 description 7
- 238000009835 boiling Methods 0.000 description 7
- 239000003822 epoxy resin Substances 0.000 description 7
- 125000000962 organic group Chemical group 0.000 description 7
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- 239000001294 propane Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
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- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000004734 Polyphenylene sulfide Substances 0.000 description 6
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 6
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- 238000001035 drying Methods 0.000 description 6
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- 230000007704 transition Effects 0.000 description 6
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000012965 benzophenone Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
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- 150000003457 sulfones Chemical class 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 4
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 4
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- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 4
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- 0 *NC(CCC(O)=O)=O Chemical compound *NC(CCC(O)=O)=O 0.000 description 1
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 description 1
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- AIDLAEPHWROGFI-UHFFFAOYSA-N 2-methylbenzene-1,3-dicarboxylic acid Chemical compound CC1=C(C(O)=O)C=CC=C1C(O)=O AIDLAEPHWROGFI-UHFFFAOYSA-N 0.000 description 1
- JRBJSXQPQWSCCF-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine Chemical compound C1=C(N)C(OC)=CC(C=2C=C(OC)C(N)=CC=2)=C1 JRBJSXQPQWSCCF-UHFFFAOYSA-N 0.000 description 1
- NUIURNJTPRWVAP-UHFFFAOYSA-N 3,3'-Dimethylbenzidine Chemical compound C1=C(N)C(C)=CC(C=2C=C(C)C(N)=CC=2)=C1 NUIURNJTPRWVAP-UHFFFAOYSA-N 0.000 description 1
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 1
- ZMPZWXKBGSQATE-UHFFFAOYSA-N 3-(4-aminophenyl)sulfonylaniline Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=CC(N)=C1 ZMPZWXKBGSQATE-UHFFFAOYSA-N 0.000 description 1
- CKOFBUUFHALZGK-UHFFFAOYSA-N 3-[(3-aminophenyl)methyl]aniline Chemical compound NC1=CC=CC(CC=2C=C(N)C=CC=2)=C1 CKOFBUUFHALZGK-UHFFFAOYSA-N 0.000 description 1
- FGWQCROGAHMWSU-UHFFFAOYSA-N 3-[(4-aminophenyl)methyl]aniline Chemical compound C1=CC(N)=CC=C1CC1=CC=CC(N)=C1 FGWQCROGAHMWSU-UHFFFAOYSA-N 0.000 description 1
- HIYRIYOUSQLJHP-UHFFFAOYSA-N 3-[2-(4-aminophenyl)propan-2-yl]aniline Chemical compound C=1C=CC(N)=CC=1C(C)(C)C1=CC=C(N)C=C1 HIYRIYOUSQLJHP-UHFFFAOYSA-N 0.000 description 1
- XUSNPFGLKGCWGN-UHFFFAOYSA-N 3-[4-(3-aminopropyl)piperazin-1-yl]propan-1-amine Chemical compound NCCCN1CCN(CCCN)CC1 XUSNPFGLKGCWGN-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- CQMIJLIXKMKFQW-UHFFFAOYSA-N 4-phenylbenzene-1,2,3,5-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(=O)O)=CC(C(O)=O)=C1C1=CC=CC=C1 CQMIJLIXKMKFQW-UHFFFAOYSA-N 0.000 description 1
- ZHBXLZQQVCDGPA-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)sulfonyl]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(S(=O)(=O)C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 ZHBXLZQQVCDGPA-UHFFFAOYSA-N 0.000 description 1
- IVGBGCPUDUTSHT-UHFFFAOYSA-N [3-(3-aminobenzoyl)phenyl]-(3-aminophenyl)methanone Chemical compound NC1=CC=CC(C(=O)C=2C=C(C=CC=2)C(=O)C=2C=C(N)C=CC=2)=C1 IVGBGCPUDUTSHT-UHFFFAOYSA-N 0.000 description 1
- UVXIFYUJZWURAR-UHFFFAOYSA-N [3-(4-aminobenzoyl)phenyl]-(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=CC(C(=O)C=2C=CC(N)=CC=2)=C1 UVXIFYUJZWURAR-UHFFFAOYSA-N 0.000 description 1
- KJGPUSGHNHJCNO-UHFFFAOYSA-N [4-(3-aminobenzoyl)phenyl]-(3-aminophenyl)methanone Chemical compound NC1=CC=CC(C(=O)C=2C=CC(=CC=2)C(=O)C=2C=C(N)C=CC=2)=C1 KJGPUSGHNHJCNO-UHFFFAOYSA-N 0.000 description 1
- DBCMPVCYHLRHND-UHFFFAOYSA-N [4-(4-aminobenzoyl)phenyl]-(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(C(=O)C=2C=CC(N)=CC=2)C=C1 DBCMPVCYHLRHND-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000004202 aminomethyl group Chemical group [H]N([H])C([H])([H])* 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- NHOWLEZFTHYCTP-UHFFFAOYSA-N benzylhydrazine Chemical compound NNCC1=CC=CC=C1 NHOWLEZFTHYCTP-UHFFFAOYSA-N 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- TUQQUUXMCKXGDI-UHFFFAOYSA-N bis(3-aminophenyl)methanone Chemical compound NC1=CC=CC(C(=O)C=2C=C(N)C=CC=2)=C1 TUQQUUXMCKXGDI-UHFFFAOYSA-N 0.000 description 1
- ZLSMCQSGRWNEGX-UHFFFAOYSA-N bis(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(N)C=C1 ZLSMCQSGRWNEGX-UHFFFAOYSA-N 0.000 description 1
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 description 1
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- PWSKHLMYTZNYKO-UHFFFAOYSA-N heptane-1,7-diamine Chemical compound NCCCCCCCN PWSKHLMYTZNYKO-UHFFFAOYSA-N 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- NTNWKDHZTDQSST-UHFFFAOYSA-N naphthalene-1,2-diamine Chemical class C1=CC=CC2=C(N)C(N)=CC=C21 NTNWKDHZTDQSST-UHFFFAOYSA-N 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical class NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6564—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
- C07F9/6571—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
- C07F9/657163—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
- C07F9/657172—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/553—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having one nitrogen atom as the only ring hetero atom
- C07F9/572—Five-membered rings
- C07F9/5728—Five-membered rings condensed with carbocyclic rings or carbocyclic ring systems
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/655—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having oxygen atoms, with or without sulfur, selenium, or tellurium atoms, as the only ring hetero atoms
- C07F9/65515—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having oxygen atoms, with or without sulfur, selenium, or tellurium atoms, as the only ring hetero atoms the oxygen atom being part of a five-membered ring
- C07F9/65517—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having oxygen atoms, with or without sulfur, selenium, or tellurium atoms, as the only ring hetero atoms the oxygen atom being part of a five-membered ring condensed with carbocyclic rings or carbocyclic ring systems
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/032—Organic insulating material consisting of one material
- H05K1/0346—Organic insulating material consisting of one material containing N
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/012—Flame-retardant; Preventing of inflammation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Disclosed are: a phosphorus-containing polyimide having a repeating unit represented by the belowmentioned general formula (II) (wherein R1, R2, and R3 are as described in the specification and the patent claims); a phosphorus-containing tetracarboxylic dianhydride that is the starting material thereof; and a method for producing the phosphorus-containing polyimide. The phosphorus-containing polyimide has excellent flame retardant properties.
Description
The application is the divisional application that the name submitted on December 3rd, 2010 is called the application for a patent for invention 201080054983.7 of " phosphorous polyimide and manufacture method thereof ".
Technical field
The present invention relates to a kind of phosphorous tetracarboxylic dianhydride, with its manufacture phosphorous polyimide and manufacture method.And then, the invention still further relates to and use these phosphorous polyimide or as circuit such as the various duplexer of the polyamic acid manufacture of its precursor and the flexible printing patch panels that uses these duplexers to manufacture.
Background technology
Usual polyimide is excellent in flame retardant resistance, thermotolerance, mechanical characteristics, electrical characteristic etc.; therefore, as the baseplate material of flexible printing patch panel, distribution and semiconductor element protective membrane, heat resistant adhesive, interlayer dielectic etc. and be widely used.
In recent years, for meeting the demand of compactization of electric power, e-machine etc., the Kapton of electric power, e-machine etc. is expected to be useful in.But along with the filming of polyimide, the flame retardant resistance of polyimide has the tendency of reduction.In addition, along with the high performance of the parts used in e-machine in recent years and element, CPU, have that its thermal discharge significantly increases, medial temperature also rises in machine a tendency, therefore expect stronger flame-retarded technology.On the other hand, from the viewpoint of environmental problem, when giving electric power, flame retardant resistance required by electronic product, just require to consider to the security of physical environment and human body, method that security is higher.
As the technology of giving polyimide flame retardant resistance, propose the method (such as, referenced patent document 1) mixed with the metal hydrate of magnesium hydroxide etc. by silicone-modified polyimide.But in the method, must carry out surface treatment additionally by phosphoric acid based surfactant to magnesium hydroxide, operation becomes complicated.Further, in the method, as the diamine component for base polymer, recommend the diamines in molecule with two or more hydroxyl, but such diamines may be not easy to obtain.
In addition, the method (such as, referenced patent document 2) being manifested flame retardant resistance by the specific polyimide resin of use containing silicon unit and the specific epoxy resin containing phosphoric is proposed.In the method, making phosphorus compound and epoxy resin reaction, target compound phosphorous epoxy resin can be obtained, but in order to make it have the function as epoxy resin, preferably must react to residue two epoxy group(ing), the higher limit of phosphorous rate only having 5 % by weight.Because the polyimide resin having imported silicon unit has inflammableness, thus for giving the polyimide resin composition that obtains in the method enough flame retardant resistances, must the low epoxy resin of polyhybrid thermotolerance.
In addition, as the method for giving resin combination flame retardant resistance, known has the method (such as, non-patent literature 1) of adding phosphorus compound in resin combination.But, in order to manifest flame retardant resistance with existing known technology, need to add phosphorus compound in a large number.
Prior art document
Patent documentation:
Patent documentation 1: JP 2008-63459 publication
Patent documentation 2: JP 2009-29982 publication
Non-patent literature:
Non-patent literature 1: ノ Application Ha ロ ゲ ン Xi Difficult combustible material To よ る Difficult burning Ji Intraoperative (エ ヌ テ イ mono-エ ス), p.28 (calendar year 2001 distribution)
Summary of the invention
The problem that invention will solve
The invention provides a kind of phosphorous tetracarboxylic dianhydride, with the phosphorous polyimide of its performance excellent flame characteristic manufactured for raw material and manufacture method thereof.
Technique means
The present inventor etc. find to have the phosphorus compound of ad hoc structure and have the reaction of dianhydride of ad hoc structure and the phosphorous polyimide that uses the phosphorous tetracarboxylic dianhydride with ad hoc structure be obtained by reacting by this to manufacture can't harm the character of existing polyimide and has excellent flame retardancy further, complete the present invention.First embodiment of the invention relates to the phosphorous tetracarboxylic dianhydride that following general formula (I) represents,
[changing 1]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound).
Second embodiment of the invention relates to the phosphorous polyimide with the repeating unit that following general formula (II) represents manufactured with these phosphorous tetracarboxylic dianhydrides,
[changing 2]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound, R
3for divalent organic group).
Third embodiment of the invention relates to the manufacture method of the phosphorous polyimide with the repeating unit that following general formula (II) represents, it is characterized in that, the phosphorous polyamic acid with the repeating unit that following general formula (III) represents is carried out heat and/or chemical closed loop
[changing 3]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound, R
3for divalent organic group),
[changing 4]
(in formula, R
1, R
2and R
3with above-mentioned synonym).
And then the present inventor finds by under the existence of phosphorus compound with ad hoc structure, carries out imidization, can obtain phosphorous polyimide, thus complete the present invention the polyamic acid with benzophenone skeletal.Therefore, fourth embodiment of the invention relates to the manufacture method of phosphorous polyimide, it is characterized in that, by the polyamic acid that following general formula (I ') represents,
[changing 5]
(in formula, R
3for divalent organic group), under the existence of the phosphorus compound represented at following general formula (1), carry out imidization,
[changing 6]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound).
Invention effect
The phosphorous tetracarboxylic dianhydride of first embodiment of the invention can be used as the raw material of the phosphorous polyimide with flame retardant resistance or stiffening agent, the properties-correcting agent as epoxy resin.In addition, the phosphorous polyimide of the flame retardant resistance using this phosphorous tetracarboxylic dianhydride to manufacture demonstrates excellent flame-retarding characteristic, can be used as having the heat resistant adhesive of flame retardant resistance, having the insulating material of the circuit substrate of flame retardant resistance.
In addition, the manufacture method of the phosphorous polyimide of fourth embodiment of the invention, that the polyamic acid with benzophenone skeletal being carried out to the short-cut method of imidization, is the method that can import the excellence of phosphorus compound in polyimide backbone under phosphorus compound exists.In addition, the phosphorous polyimide obtained by this manufacture method also demonstrates excellent flame-retarding characteristic, can be used as having the heat resistant adhesive of flame retardant resistance, having the insulating material etc. of the circuit substrate of flame retardant resistance.
Accompanying drawing explanation
Fig. 1 represent obtain in embodiment 1 compound (in general formula (I), R
1and R
2be phenyl)
1h-NMR schemes.
Fig. 2 represent obtain in embodiment 1 compound (in general formula (I), R
1and R
2be phenyl)
13c-NMR schemes.
Fig. 3 represent obtain in embodiment 1 compound (in general formula (I), R
1and R
2be phenyl) FT-IR figure.
Embodiment
Below embodiment of the present invention are described in detail.
I. phosphorous tetracarboxylic dianhydride
First, the phosphorous tetracarboxylic dianhydride of the raw material as the phosphorous polyimide of the present invention (sour composition) of first embodiment of the invention and manufacture method thereof are described.
(phosphorous tetracarboxylic dianhydride and manufacture method thereof)
The phosphorus compound that phosphorous tetracarboxylic dianhydride represented by general formula of the present invention (I) can be represented by benzophenone tetracarboxylic dianhydride and following general formula (1) reacts and obtains,
[changing 7]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein, and R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound).
As the concrete example of benzophenone tetracarboxylic dianhydride used herein, can 3 be enumerated, 3 ', 4,4 '-benzophenone tetracarboxylic dianhydride, 2,3 ', 3,4 '-benzophenone tetracarboxylic dianhydride, 2,2 ', 3,3 '-benzophenone tetracarboxylic dianhydride.
As the phosphorus compound that general formula (1) represents, preferred R
1and R
2be phenyl (wherein, at least one hydrogen atom on phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group) phosphorus compound, as object lesson, the diphenyl phosphine oxide (DPO) that following formula (1a) represents can be enumerated.
[changing 8]
Similarly, as the phosphorus compound that general formula (1) represents, preferred R
1and R
2in one be phenyl, another is phenoxy group, on respective phenyl ring, a carbon atom mutually with singly bound (wherein, at least one hydrogen atom on phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group) phosphorus compound, as concrete example, the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (HCA (registered trademark)) that following formula (1b) represents can be enumerated.
[changing 9]
The reaction of the phosphorus compound represented by benzophenone tetracarboxylic dianhydride and general formula (1), can obtain the phosphorous tetracarboxylic dianhydride that general formula of the present invention (I) represents:
[changing 10]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein, and R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring also can mutually with singly bound).As concrete example, following general formula (Ia) can be enumerated:
[changing 11]
Or the phosphorous tetracarboxylic dianhydride represented by following general formula (Ib),
[changing 12]
(in formula, R
1' and R
2' can be the same or different, alkyl or alkoxyl group for hydrogen, carbon number 1-6).
This reaction can at 40-250 DEG C, heat at the temperature of preferred 50-200 DEG C, more preferably 70-180 DEG C 1 point-12 hours, preferably 5 points-6 hours, more preferably 10 points-3 hours and carry out.
In the reaction, also solvent can be used.The solvent used, as long as be just not particularly limited the solvent of reaction in inertia, suitably can select according to the temperature of reaction expected.Can be used alone or two or more solvents used in combination with arbitrary proportion.Such as, ether solvent, N that the aromatic hydrocarbon that toluene, dimethylbenzene, ethylbenzene, methyl-phenoxide, chlorobenzene, dichlorobenzene, trichlorobenzene can be used such, tetrahydrofuran (THF), diglyme, triglyme are such, the aprotic polar solvent etc. that dinethylformamide, N,N-dimethylacetamide, METHYLPYRROLIDONE (NMP), methyl-sulphoxide (DMSO) are such.The usage quantity of solvent is 50-1000 % by weight relative to benzophenone tetracarboxylic dianhydride, preferred 100-500 % by weight.
After reaction terminates, thick product can be obtained by concentration of reaction solution.With polar solvent, the such thick product of solvent cleaning of such as acetonitrile, ethyl acetate, methyl iso-butyl ketone (MIBK) can carry out purifying.Cleaned crystallization is filtered, under decompression or normal pressure, at the temperature of 40-250 DEG C, preferably 80-200 DEG C, makes it dry and obtain target compound.
II. phosphorous polyimide and manufacture method thereof
Then, to of the present invention second and the 3rd embodiment phosphorous polyimide and manufacture method be described.
(phosphorous polyamic acid and manufacture method thereof)
For the manufacture of phosphorous polyimide of the present invention, first, the phosphorous polyamic acid with the repeating unit that following general formula (III) represents as its precursor is manufactured:
[changing 13]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein, and R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound, R
3for the organic group of divalence.)
The manufacture of phosphorous polyamic acid can by the phosphorous tetracarboxylic dianhydride that will obtain in aforesaid method and Shi H
2n-R
3-NH
2the known method polymerization of the diamine component represented is carried out.Usually, polyreaction is carried out in a solvent under the solute concentration of 5-80 % by weight, preferably 10-50 % by weight.After reaction terminates, reaction soln can, directly as phosphorous polyamic acid solution (varnish), continue to use in imidization reaction.In addition, also from reaction soln, phosphorous polyamic acid can be separated, and then be dissolved in suitable solvent, modulate phosphorous polyamic acid solution.
Formula H
2n-R
3-NH
2the diamine component represented can be aromatic diamine, aliphatie diamine or ester ring type diamines, therefore, as R
3example, the divalent group of the monocyclic of carbon number 6-14 or condensation polycyclic formula aromatics can be enumerated (such as, phenylene, sub indenyl, naphthylidene, fluorenylidene), the divalent group of the fatty compounds of carbon number 2-12 (such as, the alkylidene group of carbon number 2-12, alkenylene or alkynylene) or carbon number 3-10 ester ring type compound divalent group (such as, the cycloalkylidene of carbon number 3-10 or sub-cycloalkenyl group), or can be the same or different two above-mentioned divalent groups directly or by bridge joint group (wherein, bridge joint group is selected from-O-,-CO-,-COO-,-OCO-,-SO
2-,-S-,-CH
2-,-C (CH
3)
2-and-C (CF
3)
2-) interconnected group (such as, biphenyl-4,4 '-two base, phenyl ether-4,4 '-two base, phenyl ether-3,4 '-two base, UVINUL MS 40,4 '-two base).These aromatic diamines, aliphatie diamine or ester ring type diamines can have the substituting group of more than one alkyl being selected from carbon number 1-6, thiazolinyl, alkynyl or alkoxyl group or halogen atom.
As the example of aromatic diamine composition used herein, the diamines with an aromatic series base can be enumerated: Ursol D, mphenylenediamine, p-benzylamine, an amino-benzylamine, diaminotoluene class, diamino xylene, diaminonaphthalene class, diaminoanthraquinone-class etc., there is the diamines of two aromatic series bases: 4, 4 '-benzidine, 3, 4 '-benzidine, 3, 3 '-benzidine, o-tolidine, between tolidine, dianisidine, 4, 4 '-diaminodiphenylmethane, 3, 4 '-diaminodiphenylmethane, 3, 3 '-diaminodiphenylmethane, 4, 4 '-diaminodiphenyl oxide, 3, 4 '-diaminodiphenyl oxide, 3, 3 '-diaminodiphenyl oxide, 4, 4 '-diaminodiphenylsulfone(DDS), 3, 4 '-diaminodiphenylsulfone(DDS), 3, 3 '-diaminodiphenylsulfone(DDS), 4, 4 '-diamino benzophenone, 3, 4 '-diamino benzophenone, 3, 3 '-diamino benzophenone, 3, 4-diaminobenzophenone, 2, 2-bis-(4-amino-benzene oxygen) propane, 2, 2-bis-(3-amino-benzene oxygen) propane, 2-(3-aminophenyl)-2-(4-aminophenyl) propane etc., there is the diamines of three aromatic series bases: 1,4-bis-(4-amino-benzene oxygen) benzene, 1,4-bis-(3-amino-benzene oxygen) benzene, 1,3-bis-(4-amino-benzene oxygen) benzene, 1,3-bis-(3-amino-benzene oxygen) benzene, 1,4-bis-(4-amino benzoyl) benzene, 1,4-bis-(3-amino benzoyl) benzene, 1,3-bis-(4-amino benzoyl) benzene, 1,3-bis-(3-amino benzoyl) benzene, 9,9-bis-(4-aminophenyl) fluorenes etc., there is the diamines of more than four aromatic series bases: 2,2-bis-[4-(4-amino-benzene oxygen) phenyl] propane, 4,4 '-two (4-amino-benzene oxygen) biphenyl, 4,4 '-two (3-amino-benzene oxygen) biphenyl, two [4-(4-amino-benzene oxygen) phenyl] sulfone, two [4-(3-amino-benzene oxygen) phenyl] sulfone, two [4-(4-amino-benzene oxygen) phenyl] ether, two [4-(3-amino-benzene oxygen) phenyl] ether, 4,4 '-two (4-amino-benzene oxygen) benzophenone, 4,4 '-two (3-amino-benzene oxygen) benzophenone, Isosorbide-5-Nitrae-two [4-(2-, 3-or 4-amino-benzene oxygen) benzoyl) benzene, 1,3-bis-[4-(2-, 3-or 4-amino-benzene oxygen) benzoyl] benzene, Isosorbide-5-Nitrae-two [3-(2-, 3-or 4-amino-benzene oxygen) benzoyl] benzene, 1,3-bis-[3-(2-, 3-or 4-amino-benzene oxygen) benzoyl] benzene, 4,4 '-two [4-(2-, 3-or 4-amino-benzene oxygen) benzoyl] phenyl ether, 4,4 '-two [3-(2-, 3-or 4-amino-benzene oxygen) benzoyl] phenyl ether, 4,4 '-two [4-(2-, 3-or 4-amino-benzene oxygen) benzoyl] biphenyl, 4,4 '-two [3-(2-, 3-or 4-amino-benzene oxygen) benzoyl] biphenyl, 4,4 '-two [4-(2-, 3-or 4-amino-benzene oxygen) benzoyl] sulfobenzide, 4,4 '-two [3-(2-, 3-or 4-amino-benzene oxygen) benzoyl] sulfobenzide etc.In addition, the substituting group of the alkyl that the hydrogen atom on the aromatic ring of these materials also can be selected from carbon number 1-6 by more than one, thiazolinyl, alkynyl or alkoxyl group or halogen atom substitutes.If consider the easiness of acquisition, preferably use 4 particularly, 4 '-diaminodiphenyl oxide, 3, 4 '-diaminodiphenyl oxide, 1, 4-bis-(4-amino-benzene oxygen) benzene, 1, 4-bis-(3-amino-benzene oxygen) benzene, 1, 3-bis-(4-amino-benzene oxygen) benzene, 1, 3-bis-(3-amino-benzene oxygen) benzene, 2, 2-bis-[4-(4-amino-benzene oxygen) phenyl] propane, 4, 4 '-two (4-amino-benzene oxygen) biphenyl, 4, 4 '-two (3-amino-benzene oxygen) biphenyl, two [4-(4-amino-benzene oxygen) phenyl] sulfone, two [4-(3-amino-benzene oxygen) phenyl] sulfone, 9, 9-bis-(4-aminophenyl) fluorenes.
As the example of aliphatics used herein or ester ring type diamine component, can 1 be enumerated, 2-quadrol, 1, 2-propylene diamine, 1, 3-propylene diamine, 1, 4-butanediamine, 1, 3-pentamethylene diamine, 1, 5-pentamethylene diamine, 1, 6-hexanediamine, 1, 7-heptamethylene diamine, 1, 8-octamethylenediamine, 1, 9-nonamethylene diamine, 1, 10-decamethylene diamine, 1, 11-undecane diamines, 1, 12-dodecamethylene diamine, 2-methyl isophthalic acid, 5-pentamethylene diamine, 1, 3-bis-(aminomethyl) hexanaphthene, 1, 4-bis-(aminomethyl) hexanaphthene, 1, 3-diamino-cyclohexane, 1, 4-diamino-cyclohexane, 4, 4 '-diamino-dicyclohexyl methane, isophorone diamine etc.Consider the easiness of acquisition, particularly, preferably use 1,6-hexanediamine, 1,3-bis-(aminomethyl) hexanaphthene, Isosorbide-5-Nitrae-two (aminomethyl) hexanaphthene, 1,4-diamino-cyclohexane, 4,4 '-diamino-dicyclohexyl methane, isophorone diamine.
Can by independent for above-mentioned diamine component or two or more used in combination.And then the siloxane diamine that also can following general formula (IV) be used to represent in the scope of diamine component 1-50 % by mole carries out copolymerization:
[changing 14]
(in formula, m is the mixed number of the integer of 0-20, R
4represent methyl, sec.-propyl, phenyl, vinyl, R
5represent the bivalent hydrocarbon radical of carbon number 1-7, such as trimethylene, tetramethylene, phenylene etc.).
And then, be adjustment molecular weight, mono-amine compound or dicarboxylic anhydride can be added.The mono-amine compound used is aniline, PAP, 3-amino-phenol, 4-phenylaniline, 4-phenoxybenzamine, 3-amino-benzene acetylene, 4-amino-benzene acetylene etc., and dicarboxylic anhydride is maleic anhydride, Tetra hydro Phthalic anhydride, 4-phenylene-ethynylene Tetra hydro Phthalic anhydride, 4-ethynyl Tetra hydro Phthalic anhydride, trimellitic acid etc.The addition of mono-amine compound or dicarboxylic anhydride is different according to the difference of the molecular weight of the phosphorous polyimide of target compound, but is generally the mole number of the 1.0-several times of the difference of whole dianhydride of use and the mole number of diamine compound, and preferred 1.5-4.0 doubly.Add mono-amine compound when dianhydride is many, when diamine compound is many, add dicarboxylic anhydride.
Manufacture the solvent that the phosphorous polyamic acid of the present invention uses, as long as be just not particularly limited the solvent of reaction in inertia, such as, N can be used separately or with mixed style, dinethylformamide, N,N-dimethylacetamide, N-Methyl pyrrolidone, dimethyl sulfoxide (DMSO), tetramethyl-urea, tetrahydrofuran (THF) etc.Particularly preferably N,N-dimethylacetamide, N-Methyl pyrrolidone.In addition, also can be used in combination with arbitrary proportion by these solvents and toluene, dimethylbenzene, ethylbenzene, methyl-phenoxide, chlorobenzene, dichlorobenzene, trichlorobenzene, diglyme, triglyme equal solvent.In addition, these solvents also can use when separated phosphorous polyamic acid is dissolved to modulate phosphorous polyamic acid solution again.
Of the present invention have the phosphorous polyamic acid of repeating unit represented by general formula (III) and have the phosphorous polyimide of the repeating unit represented by general formula (II), not only refer to the phosphorous polyamic acid that the repeating unit only represented by general formula (III) is formed and the phosphorous polyimide that the repeating unit only represented by general formula (II) is formed, also comprise containing the material being main composition unit with repeating unit described separately.Therefore, in the object of harmless phosphorous polyimide of the present invention or the reactive scope as the phosphorous polyamic acid of its precursor, when manufacturing phosphorous polyamic acid, the tetracarboxylic dianhydride beyond the phosphorous tetracarboxylic dianhydride represented by above-mentioned general formula (I) partly can be used.
As such tetracarboxylic dianhydride, pyromellitic dianhydride can be enumerated, 3, 3 ', 4, 4 '-biphenyl tetracarboxylic dianhydride, 2, 3 ', 3, 4 '-biphenyl tetracarboxylic dianhydride, 2, 2 ', 3, 3 '-biphenyl tetracarboxylic dianhydride, 4, the two O-phthalic acid dianhydride of 4 '-oxygen, 3, the two O-phthalic acid dianhydride of 4 '-oxygen, 3, the two O-phthalic acid dianhydride of 3 '-oxygen, 4, 4 '-benzophenone tetracarboxylic dianhydride, 4, 4 '-sulfobenzide tetracarboxylic dianhydride, 2, 2-bis-(3, 4-dicarboxyphenyi) propane dianhydride, 2, 2-bis-(3, 4-dicarboxyphenyi) hexafluoropropane dianhydride, 1, 2, 7, 8-naphthalene tetracarboxylic acid dianhydride etc.In order to be provided as the phosphorous polyimide with excellent flame characteristic of the object of the invention, in the tetracarboxylic dianhydride's composition used, phosphorous tetracarboxylic dianhydride represented by general formula (I) preferably uses more than 30 % by mole, more preferably uses more than 50 % by mole.
And then the manufacture of phosphorous polyamic acid also can save separation, the purge process of above-mentioned corresponding acid dianhydride.Namely, can will comprise the phosphorus compound that represented by benzophenone tetracarboxylic dianhydride and general formula (1) in a solvent in 40-250 DEG C, preferred 50-200 DEG C, more preferably heating 1 point-12 hours at 70-180 DEG C, preferably 5 points-6 hours, more preferably after the solution of 10 points of phosphorous tetracarboxylic dianhydrides obtained to 3 hours cools, add the diamine compound (diamine compound as previously mentioned) of expectation and add N if desired, N-N,N-DIMETHYLACETAMIDE, the solvent that METHYLPYRROLIDONE is such, solute concentration is made to be 5-80 % by weight, more preferably 10-50 % by weight carries out.
(manufacture method of phosphorous polyimide)
By making the phosphorous polyamic acid with the repeating unit that following general formula (III) represents obtained as described above carry out heat and/or chemical closed loop,
[changing 15]
(in formula, R
1and R
2can be identical, also can be different, be phenyl or phenoxy group, wherein, R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound, R
3for divalent organic group), the phosphorous polyimide with the repeating unit that following general formula (II) represents of the present invention can be obtained,
[changing 16]
(in formula, R
1, R
2and R
3with above-mentioned synonym.)
Phosphorous polyimide of the present invention can utilize known method that phosphorous polymeric amide acid heat and/or chemical closed loop (that is, dewatering) are manufactured.Such as, can be coated with on the base materials such as resin film such as the tinsels such as sheet glass, copper, aluminium or stainless steel or polyethylene terephthalate (PET), PEN (PEN), polyphenylene sulfide (PPS), polyimide, silicone resin or fluoro-resin that phosphorous polyamic acid solution makes its dried thickness be 0.1-250 μm, more preferably 1.0-100 μm, at 40-500 DEG C, more preferably 70-350 DEG C dry 1 point-5 hours, more preferably 3 points-3 hours, obtain phosphorous polyimide thus.The polyimide obtained can be peeled off from base material and as film morphology or directly use as duplexer.
In addition, can add in phosphorous polyamic acid solution toluene, dimethylbenzene, ethylbenzene, chlorobenzene, dichlorobenzene, trichlorobenzene such with the solvent of water azeotropic, heat at 100-300 DEG C, more preferably 150-250 DEG C, system of being discharged by the water produced along with imidization is outer and carry out hot-imide, obtains phosphorous polyimide thus.Now, the nitrogen-containing heterocycle compound that pyridine, picoline, imidazoles can be used such or such three low-grade alkylamines etc. of triethylamine.Or, add diacetyl oxide, trifluoroacetic anhydride, N, the nitrogen-containing heterocycle compound that the dewatering agent that N-dicyclohexylcarbodiimide is such and pyridine, picoline, imidazoles are such or such three low-grade alkylamines etc. of triethylamine, dewater at 0-200 DEG C and carry out chemical imidization in 1-24 hour, obtain phosphorous polyimide thus also passable.The above-mentioned solution completing heat or chemical imidization like this can be injected the so independent solvent of water, methyl alcohol, ethanol, Virahol, acetone, toluene, dimethylbenzene or their mixing solutions, crystallization also filters, dry, pulverize and obtain the form of powdery.The polyimide obtained, can be directly used in injection molding or compressed moulding.In addition, as other purposes, it can be made to be dissolved in solvent, use as varnish, also can be coated in aforementioned substrates, make its drying obtain film morphology.
III. the manufacture method of phosphorous polyimide
The manufacture method of the phosphorous polyimide of fourth embodiment of the invention is described.
(manufacture method of polyamic acid)
For the manufacture of phosphorous polyimide of the present invention, first manufacture the polyamic acid that the general formula (I ') as its raw material represents,
[changing 17]
(in formula, R
3represent the organic group of divalence).
The polyamic acid that formula (I ') represents, can by benzophenone tetracarboxylic dianhydride and formula H
2n-R
3-NH
2the diamine component represented reacts and obtains.This manufacture method is not particularly limited, and available known method is carried out usually in a solvent under the solute concentration of 5-80 % by weight, preferably 10-50 % by weight.After reaction terminates, reaction soln can directly then use as polyamic acid solution (varnish) in imidization reaction.In addition, polyamic acid also can be made to be separated from reaction soln, and then to be dissolved in suitable solvent, modulate phosphorous polyamic acid solution thus.
The solvent used in the manufacture of polyamic acid, as long as be just not particularly limited the solvent of reaction in inertia, such as, can by N, dinethylformamide, N,N-dimethylacetamide, METHYLPYRROLIDONE, methyl-sulphoxide, tetramethyl-urea, tetrahydrofuran (THF) etc. use under independent or mixed style.Particularly preferably N,N-dimethylacetamide, METHYLPYRROLIDONE.In addition, also can with arbitrary proportion toluene used in combination, dimethylbenzene, ethylbenzene, methyl-phenoxide, chlorobenzene, dichlorobenzene, trichlorobenzene, diglyme, triglyme equal solvent in these solvents.In addition, these solvents also can use when dissolving separated polyamic acid again thus modulate polyamic acid solution.
As the object lesson of the benzophenone tetracarboxylic dianhydride wherein used, can 3 be enumerated, 3 ', 4,4 '-benzophenone tetracarboxylic dianhydride, 2,3 ', 3,4 '-benzophenone tetracarboxylic dianhydride, 2,2 ', 3,3 '-benzophenone tetracarboxylic dianhydride.
The formula H wherein used
2n-R
3-NH
2the diamine component represented, it can be aromatic diamine, aliphatie diamine or ester ring type diamines, therefore, as the example of R3, the divalent group of the monocyclic of carbon number 6-14 or condensation polycyclic formula aromatics can be enumerated (such as, phenylene, sub indenyl, naphthylidene, fluorenylidene), the divalent group of the fatty compounds of carbon number 2-12 (such as, the alkylidene group of carbon number 2-12, alkenylene or alkynylene) or carbon number 3-10 ester ring type compound divalent group (such as, the cycloalkylidene of carbon number 3-10 or sub-cycloalkenyl group), or can be the same or different two above-mentioned divalent group is direct or (wherein bridge joint group is selected from-O-by bridge joint group,-CO-,-COO-,-OCO-,-SO
2-,-S-,-CH
2-,-C (CH
3)
2-and-C (CF
3)
2-) interconnected group (such as, biphenyl-4,4 '-two base, phenyl ether-4,4 '-two base, phenyl ether-3,4 '-two base, UVINUL MS 40,4 '-two base).These aromatic diamines, aliphatie diamine or ester ring type diamines can have the substituting group of more than one alkyl being selected from carbon number 1-6, thiazolinyl, alkynyl or alkoxyl group or halogen atom.
The example of aromatic diamine composition, aliphatics or ester ring type diamine component, with in the entry of above-mentioned (the phosphorous polyimide of II. and manufacture method thereof), each diamine compound that the example as aromatic diamine composition, aliphatics or ester ring type diamine component is specifically enumerated is identical.
Also can be independent or two or more used in combination by above-mentioned diamine component.And then the siloxane diamine that also can following general formula (IV) be used to represent in the scope of diamine component 1-50 % by mole carries out copolymerization,
[changing 18]
(in formula, m is the mixed number of the integer of 0-20, R
4represent methyl, sec.-propyl, phenyl, vinyl, R
5represent the divalent group of the hydrocarbon of carbon number 1-7, such as trimethylene, tetramethylene, phenylene etc.).
The polyamic acid utilizing benzophenone tetracarboxylic dianhydride and diamine component to be obtained by reacting of the present invention, not only refer to the polyamic acid that the repeating unit only represented by general formula (I ') is formed, also comprise containing with the polyamic acid of this repeating unit for main composition unit.Therefore, in the object of harmless phosphorous polyimide of the present invention or the reactive scope as the polyamic acid of its precursor, when manufacturing polyamic acid, the tetracarboxylic dianhydride beyond benzophenone tetracarboxylic dianhydride can partly be used.
As such tetracarboxylic dianhydride, PMA can be enumerated, 3, 3 ', 4, 4 '-biphenyl tetracarboxylic dianhydride, 2, 3 ', 3, 4 '-biphenyl tetracarboxylic dianhydride, 2, 2 ', 3, 3 '-biphenyl tetracarboxylic dianhydride, 4, the two O-phthalic acid dianhydride of 4 '-oxygen, 3, the two O-phthalic acid dianhydride of 4 '-oxygen, 3, the two O-phthalic acid dianhydride of 3 '-oxygen, 4, 4 '-sulfobenzide tetracarboxylic dianhydride, 2, 2-bis-(3, 4-dicarboxyphenyi) propane dianhydride, 2, 2-bis-(3, 4-dicarboxyphenyi) hexafluoropropane dianhydride, 1, 2, 7, 8-naphthalene tetracarboxylic acid dianhydride etc.In order to be provided as the object of the invention, the phosphorous polyimide with excellent flame characteristic, in tetracarboxylic dianhydride's composition of use, the benzophenone tetracarboxylic dianhydride preferably used more than 30 % by mole, more preferably more than 50 % by mole.
And then, be adjustment molecular weight, mono-amine compound or dicarboxylic anhydride can be added.The mono-amine compound used is aniline, PAP, 3-amino-phenol, 4-phenylaniline, 4-phenoxybenzamine, 3-amino-benzene acetylene, 4-amino-benzene acetylene etc., and dicarboxylic anhydride is maleic anhydride, Tetra hydro Phthalic anhydride, 4-phenylene-ethynylene Tetra hydro Phthalic anhydride, 4-ethynyl Tetra hydro Phthalic anhydride, trimellitic acid etc.The addition of mono-amine compound or dicarboxylic anhydride is different according to the difference of the molecular weight of target compound polyimide, but is generally the mole number of the 1.0-several times of the difference of whole dianhydride of use and the mole number of diamine compound, and preferred 1.5-4.0 doubly.Add mono-amine compound when dianhydride is many, when diamine compound is many, add dicarboxylic anhydride.
(manufacture method of phosphorous polyimide)
The polyamic acid represented with following general formula (I ') obtained as described above,
[changing 19]
(in formula, R
3represent divalent organic group), manufacture by carrying out imidization under the existence of phosphorus compound that represents at following general formula (1),
[changing 20]
(in formula, R
1and R
2can be identical, also can be different, be phenyl or phenoxy group, wherein, R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound).While imidization, in polyimide backbone, import the phosphorus compound that general formula (1) represents, manufacture phosphorous polyimide.
As the phosphorus compound that general formula (1) represents, preferred R
1and R
2be phenyl (wherein, at least one hydrogen atom on phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group), as its concrete example, the diphenyl phosphine oxide (DPO) that following formula (1a) represents can be enumerated.
[changing 21]
Equally, preferably, as the phosphorus compound that general formula (1) represents, R
1and R
2one of them is phenyl, another is phenoxy group, a carbon atom on respective phenyl ring mutually with singly bound (wherein, at least one hydrogen atom on phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group), as concrete example, the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (HCA (registered trademark)) that following formula (1b) represents can be enumerated.
[changing 22]
The usage quantity of the phosphorus compound that general formula (1) represents is the mole number of the 0.5-several times of the mole number of the benzophenone tetracarboxylic dianhydride of use, preferred 0.8-4.0 times mole.
Under the existence of the phosphorus compound represented at general formula (1), imidization is carried out to the above-mentioned polyamic acid obtained like that, phosphorous polyimide can be manufactured thus.Such as, the phosphorus compound that general formula (1) represents can be added in the above-mentioned polyamic acid solution obtained like that after, implement imidization.Or, also in the solvent that with the addition of the phosphorus compound that general formula (1) represents in advance, polyamic acid can be manufactured as described above by benzophenone tetracarboxylic dianhydride and diamine component, then implements imidization.
Can the phosphorus compound that general formula (1) represents directly be made an addition in polyamic acid solution or reaction solvent, but also can in the solvent to reaction being inertia, such as N, dinethylformamide, N, in N-N,N-DIMETHYLACETAMIDE, METHYLPYRROLIDONE, methyl-sulphoxide, tetramethyl-urea, tetrahydrofuran (THF), toluene, dimethylbenzene, ethylbenzene, methyl-phenoxide, chlorobenzene, dichlorobenzene, trichlorobenzene, diglyme, triglyme equal solvent, add after dissolving with the solute concentration of 5-90 % by weight, preferably 10-80 % by weight.
Then, the mixing solutions that can be coated with this polyamic acid and phosphorus compound on the base materials such as resin film such as the tinsels such as sheet glass, copper, aluminium or stainless steel or polyethylene terephthalate (PET), PEN (PEN), polyphenylene sulfide (PPS), polyimide, silicone resin or fluoro-resin makes dried thickness be 0.1-250 μm, more preferably 1.0-100 μm, at 40-500 DEG C, more preferably 70-350 DEG C dry 1 point-5 hours, more preferably 3 points-3 hours, obtain phosphorous polyimide thus.The phosphorous polyimide obtained can be peeled off from base material and as film morphology or directly use as duplexer.
In addition, can in the mixing solutions of this polyamic acid and phosphorus compound, add toluene, dimethylbenzene, ethylbenzene, chlorobenzene, dichlorobenzene, trichlorobenzene like that and the solvent of water azeotropic, heat at 100-300 DEG C, more preferably 150-250 DEG C, system of being discharged by the water produced along with imidization is outer and carry out hot-imide, obtains phosphorous polyimide thus.Now, the nitrogen-containing heterocycle compound that pyridine, picoline, imidazoles also can be used such or such three low-grade alkylamines etc. of triethylamine.Or, add diacetyl oxide, trifluoroacetic anhydride, N, the nitrogen-containing heterocycle compound that the dewatering agent that N-dicyclohexylcarbodiimide is such and pyridine, picoline, imidazoles are such or such three low-grade alkylamines etc. of triethylamine, dewater 1-24 hour at 0-200 DEG C, and carry out chemical imidization, also can obtain phosphorous polyimide thus.The solution completing above-mentioned such heat or chemical imidization can be injected the so independent solution of water, methyl alcohol, ethanol, Virahol, acetone, toluene, dimethylbenzene or their mixing solutions, crystallization also filters, dry, pulverize and obtain powder form.The phosphorous polyimide obtained, can be directly used in injection molding or compressed moulding.In addition, as other purposes, it also can be made to be dissolved in solvent, use as varnish, also can be coated in aforementioned substrates, make its drying obtain film morphology.
IV. various duplexer, circuit
Metal laminate of the present invention, the phosphorous polyamic acid solution that such as record according to above-mentioned (the phosphorous polyimide of II. and manufacture method thereof) entry can be manufactured coat thickness 0.5-400 μm, more preferably 1.0-200 μm copper, the tinsel such as aluminium or stainless steel at least side on, make its dried thickness be 0.1-250 μm, more preferably 1.0-100 μm, at 40-500 DEG C, more preferably 70-350 DEG C dry 1 point-5 hours, more preferably 3 points-3 hours, manufacture thus.
Or, on at least side of the phosphorous Kapton that can obtain in the record according to above-mentioned (the phosphorous polyimide of II. and manufacture method thereof) or (manufacture method of the phosphorous polyimide of III.) entry, via tackiness agents such as epoxy resin, crylic acid resin, polyimide resin classes, metal foil laminated with the copper of thickness 0.5-400 μm, more preferably 1.0-200 μm, aluminium or stainless steel etc., under normal pressure or pressurized conditions, process at 100-500 DEG C, preferably 150-350 DEG C and manufacture.
Aromatic polymer duplexer of the present invention, such as, the phosphorous polyamic acid solution that the record according to above-mentioned (the phosphorous polyimide of II. and manufacture method thereof) entry can be manufactured, being coated on thickness is 0.5-400 μm, more preferably the aromatic polyester of 1.0-200 μm, polyphenylene sulfide, aromatic polyimide, PAEK, aromatic copolycarbonate, aromatic liquid crystal polymer, or the aromatic polymer such as polybenzoxazole makes its dried thickness be 0.1-250 μm, more preferably 1.0-100 μm, at 40-500 DEG C, more preferably at 70-350 DEG C dry 1 point-5 hours, more preferably 3 points-3 hours, manufacture therefrom.
In addition, be 0.5-400 μm at thickness, more preferably the aromatic polyester of 1.0-200 μm, polyphenylene sulfide, aromatic polyimide, PAEK, aromatic copolycarbonate, aromatic liquid crystal polymer, or the aromatic polymer such as polybenzoxazole, or thickness is 0.5-400 μm, more preferably the copper of 1.0-200 μm, aluminium, or on any one side of the tinsel such as stainless steel, such as be coated with the record according to above-mentioned (the phosphorous polyimide of II. and manufacture method thereof) entry and the phosphorous polyamic acid solution manufactured, after making another one overlapping with coated face, by lamination or heat pressurization, be situated between can manufacturing and have the aromatic polymer metallic composite laminated body of phosphorous polyimide of the present invention.
On above-mentioned such metal laminate of manufacturing and aromatic polymer metallic composite laminated body, circuit pattern can be made by known method, and use as circuit.The circuit using phosphorous polyimide of the present invention to make has excellent flame retardant resistance, can provide safe electric power, e-machine thus.
Embodiment
Below in order to make embodiment of the present invention distinct, show embodiment and comparative example, but the present invention only should not be only limitted to the embodiment that illustrates herein.
Measuring method and the flame retardant resistance evaluation method of the soltion viscosity of the compound obtained in embodiment, purity, fusing point or second-order transition temperature, NMR and infrared absorption spectrum are as follows.
Soltion viscosity: use Brookfield viscometer (Tokyo gauge system), measure at the temperature of 25 DEG C.
Purity: use HPLC (Shimadzu Seisakusho Ltd.'s system) and post (eastern ソ mono-society TSKgelODS-80TM) to measure.Solution, by dissolved samples in the mixed solution of acetonitrile/water or after making it disperse, heats 15 minutes and modulates by sample solution at 60 DEG C.Elutriant uses acetonitrile/water/Phosphoric Acid, and purity utilizes area percentage to calculate.
Fusing point or second-order transition temperature: utilize differential scanning calorimeter (Shimadzu Seisakusho Ltd. DSC-60), be warming up to 40-400 DEG C with per minute 10 DEG C, and measure.Utilize and resolve software, calculate fusing point or second-order transition temperature from the extrapolation point of DSCDSC curve.
NMR: modulation is mixed with compound and heavy DMSO (Cambrige IsotopeLaboratories, Inc. system, the DMSO-d containing 0.05%TMS
6) solution, utilize NMR (NEC society system, JNM-AL400) to carry out
1h-NMR measure and
13c-NMR measures.
Infrared absorption spectrum: use IR determinator (パ mono-キ Application エ Le マ mono-society Spectrum 100 FT-IR Spectrometer), utilize KBr method, or use IR determinator (Shimadzu Seisakusho Ltd. Prestage 21), utilize ATR method to measure infrared absorption spectrum.
The evaluation of flame retardant resistance: test film film being cut into 200mm × 50mm size.Test film is rolled into cylindrical shape, is vertically fixed in clip, and sample bottom burner carry out twice 3 seconds burning, combustion time within 10 seconds be more than zero, 10 seconds be ×.
embodiment 1
general formula (I) (R
1
and R
2
be phenyl) synthesis of phosphorous tetracarboxylic dianhydride that represents
Diphenyl phosphine oxide (Aldrich) 2.8g (0.014mol), 3 is loaded in the four-hole boiling flask possessing stirrer, thermometer, nitrogen ingress pipe and cooling tube, 3 ', 4,4 '-benzophenone tetracarboxylic dianhydride (ダ イ セ Le chemistry society system) 3.5g (0.011mol) and toluene 25g, under nitrogen flowing, stirring 4 hours at 110 DEG C.After reaction terminates, toluene is all distilled removing, after being cooled to 80 DEG C, add acetonitrile 10g.After being cooled to room temperature, leach the solid of precipitation, with toluene and acetonitrile cleaning.By the solid dry evening at 60 DEG C obtained, obtain the thick purified 2.8g of purity 94.2%.With acetonitrile, heated wash is carried out to this thick purified, obtain purity 97.5%, fusing point is the purifying product of 151 DEG C.By purifying product
1h-NMR represents in FIG,
13c-NMR represents in fig. 2, and FT-IR figure (the KBr method based on パ mono-キ Application エ Le マ mono-society Spectrum 100 FT-IRSpectrometer) represents in figure 3.
1H-NMR(400MHz,DMSO-d
6):δ(ppm)=7.08(d,J=10Hz,1H),7.48(ddd,J=7.6,7.6,3.6Hz,4H),7.59(ddd,J=7.6,7.6,1.2Hz,2H),7.76(ddd,J=12.4,7.5,1.2Hz,4H),8.06(d,J=8.0Hz,2H),8.23(dd,J=8.0,1.2Hz,2H),8.29(s,2H).
13C-NMR(400MHz,DMSO-d
6):δ(ppm)=75.0(d,J=16.4Hz),123.1,125.8,128.7(d,J=52.8Hz),130.7(d,J=537.6Hz),131.0,131.2(d,J=39.6Hz),131.9,132.5(d,J=13.2Hz),133.9,148.3(d,J=16.8Hz),162.5,162.6.
embodiment 2
general formula (II) (R
1
and R
2
be phenyl, R
3
for diphenyl ether-4,4 '-two base) represent phosphorous
the synthesis of polyimide
In the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, load 4, the phosphorous tetracarboxylic dianhydride 26.2207g (0.05mol) of synthesis in 4 '-diamino-diphenyl ether (Wakayama refine society's system) 10.0118g (0.05mol), embodiment 1, NMP205g, under nitrogen flowing, stirred at ambient temperature 12 hours, synthesize phosphorous polyamic acid.Reaction soln (solute concentration 15%, viscosity (Brookfield viscometer: Tokyo gauge system) 5,500mPas) is directly used as phosphorous polyamic acid solution.The phosphorous polyamic acid solution obtained is coated with on a glass, dried thickness is made to be 25 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, peel off from sheet glass and be fixed in metal frame, carrying out the thermal treatment of 1 hour at 200 DEG C, 250 DEG C at each temperature.Obtain the phosphorous polyimide that thickness is the film morphology of 25 μm.
embodiment 3
general formula (II) (R
1
and R
2
be phenyl, R
3
for Isosorbide-5-Nitrae-phenylene oxygen base biphenyl-4,4 '-two base
oxy-1,4-phenylene) synthesis of phosphorous polyimide that represents
3 are loaded in the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, 3 ', 4,4 '-benzophenone tetracarboxylic dianhydride 8.5602g (0.027mol), diphenyl phosphine oxide (DPO) 5.3713g (0.027mol), diglyme 47.4g, heat 3 hours at 160 DEG C, synthesize phosphorous tetracarboxylic dianhydride.The solution comprising this dianhydride is cooled to room temperature, load 4,4 '-two (4-amino-benzene oxygen) biphenyl (BAPB) 9.7876g (0.027mol), NMP47.4g, at room temperature stir 12 hours under nitrogen flowing, synthesize phosphorous polyamic acid.Reaction soln (solute concentration 20%, viscosity (Brookfield viscometer: Tokyo gauge system) 8,000mPas) is directly used as phosphorous polyamic acid solution.Be applied to sheet glass similarly to Example 2 and carry out drying and thermal treatment, obtaining the phosphorous polyimide that thickness is the film morphology of 20 μm.
comparative example 1
3 are loaded in the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, 3 ', 4,4 '-benzophenone tetracarboxylic dianhydride 16.1113g (0.05mol), 4,4 '-diaminodiphenyl oxide 10.0118g (0.05mol), NMP148g, at room temperature stir 12 hours under nitrogen flowing, synthesize phosphorous polyamic acid.Reaction soln (solute concentration 15%, viscosity (Brookfield viscometer: Tokyo gauge system) 12,000mPas) is directly used as polyamic acid solution.To be applied to similarly to Example 2 on sheet glass and to carry out drying and thermal treatment, obtaining the not phosphorous polyimide that thickness is the film morphology of 20 μm.
comparative example 2
Except changing diamine compound into 4, outside 4 '-two (4-amino-benzene oxygen) biphenyl (BAPB) 18.4214g (0.05mol), carry out the operation same with comparative example 1, obtain the not phosphorous polyimide that thickness is the film morphology of 20 μm.
flame retardant resistance is evaluated
The polyimide obtained in embodiment 2 and 3 and comparative example 1 and 2 is evaluated.The results are shown in table 1.
[table 1]
embodiment 4
the manufacture of metal laminate
The phosphorous polyamic acid solution manufactured in embodiment 2 is coated on the Copper Foil (Mitsui Metal Co., Ltd.'s (strain) system, 3EC-VLP) of thickness 18 μm, the thickness of dried resin is made to be 25 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, in Vacuumdrier, at 250 DEG C, carry out the thermal treatment of 1 hour, obtain phosphorous polyimide/metal laminate.
embodiment 5
the manufacture of aromatic polymer duplexer
Phosphorous polyamic acid solution embodiment 2 manufactured is coated on the aromatic polyimide film (デ ュ Port Application (strain) system, カ プ ト Application (registered trademark) H) of thickness 25 μm, dried resin thickness is made to be 25 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, in drying machine, at 250 DEG C, carry out the thermal treatment of 1 hour, obtain phosphorous polyimide/aromatic polymer duplexer.
embodiment 6
the manufacture of aromatic polymer metallic composite laminated body
The phosphorous polyamic acid solution manufactured in embodiment 2 is coated on the Copper Foil (Mitsui Metal Co., Ltd.'s (strain) system, 3EC-VLP) of thickness 18 μm, makes dried resin thickness be 5 μm, drying 3 minutes at the temperature of 160 DEG C.Then, coated face superposes the aromatic polyimide film (デ ュ Port Application (strain) system, カ プ ト Application (registered trademark) EN) of thickness 40 μm, at the temperature of 200 DEG C, carries out lamination.The duplexer obtained is heat-treated at the temperature of 350 DEG C, obtains metal/phosphorous polyimide/aromatic polymer compound stack body.
embodiment 7
the synthesis (manufacture method according to fourth embodiment of the invention) of phosphorous polyimide
In the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, 4 are loaded in nitrogen gas stream, 4 '-diamino-diphenyl ether (4-ODA) (Wakayama refine society's system) 10.0118g (0.05mol), 9,10-dihydro-9-oxy is mixed-10-phospho hetero phenanthrene-10-oxide compound (HCA (registered trademark)) (Sanko Co., Ltd.'s system) 10.8086g (0.05mol), METHYLPYRROLIDONE (NMP) 148.0g, makes it dissolve.Thereafter, load 3,3 ', 4,4 '-benzophenone tetracarboxylic dianhydride (BTDA) (ダ イ セ Le chemistry society system) 16.1113g (0.05mol), at room temperature stir 12 hours, obtain soltion viscosity 5,000mPas, the polyamic acid of solute concentration 20% and the mixing solutions of phosphorus compound.The mixing solutions obtained is coated with on a glass, dried thickness is made to be 20 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, peel off from sheet glass and be fixed on metal frame, carry out the thermal treatment of 1 hour at 200 DEG C, 250 DEG C at each temperature, obtain the Kapton of the phosphorus atom containing 4.4% (theoretical value) in repeating unit.When measuring IR (based on Shimadzu Seisakusho Ltd. Prestage 21, the ATR method) of Kapton, 1670cm
-1benzophenone carbonylic stretching vibration absorption disappear.The second-order transition temperature of film is 255 DEG C, flame retardant resistance is evaluated as zero.
comparative example 3
In the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, in nitrogen gas stream, load 4,4 '-diamino-diphenyl ether (4-ODA) (Wakayama refine society's system) 10.0118g (0.05mol), METHYLPYRROLIDONE (NMP) 148.0g, make it dissolve.Thereafter, 3,3 ' is loaded, 4,4 '-biphenyl tetracarboxylic dianhydride (BTDA) (ダ イ セ Le chemistry society system) 16.1113g (0.05mol), at room temperature stirs 12 hours, obtain the polyamic acid solution of soltion viscosity 12,500mPas, solute concentration 15%.The polyamic acid solution obtained is coated with on a glass, dried thickness is made to be 20 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, peel off from sheet glass and be fixed on metal frame, carry out the thermal treatment of 1 hour at 200 DEG C, 250 DEG C at each temperature, obtain not phosphorous Kapton.The second-order transition temperature of film is 263 DEG C, flame retardant resistance is evaluated as ×.
comparative example 4
In the four-hole boiling flask possessing thermometer, nitrogen ingress pipe, in nitrogen gas stream, load 4,4 '-diamino-diphenyl ether (4-ODA) 10.0118g (0.05mol), 9,10-dihydro-9-oxy is mixed-10-phospho hetero phenanthrene-10-oxide compound (HCA (registered trademark)) (Sanko Co., Ltd.'s system) 21.6172g (0.10mol), METHYLPYRROLIDONE (NMP) 188.6g, makes it dissolve.Thereafter, load 4, the two O-phthalic acid dianhydride 15.5107g (0.05mol) (マ ナツ Network Co., Ltd. system) of 4 '-oxygen, at room temperature stirs 12 hours, obtain soltion viscosity 7,800mPas, the polyamic acid solution of solute concentration 20% and the mixture of phosphorus compound.The mixture obtained is coated with on a glass, dried thickness is made to be 20 μm, after 90 DEG C, 130 DEG C, 180 DEG C at each temperature dry 30 minutes, peel off from sheet glass and be fixed on metal frame, carry out the thermal treatment of 1 hour at 200 DEG C, 250 DEG C at each temperature, obtain Kapton.When measuring IR (the ATR method based on Shimadzu Seisakusho Ltd. Prestage 21) of Kapton, do not find the existence of phosphorus.The second-order transition temperature of film is 228 DEG C, flame retardant resistance is evaluated as ×.
embodiment 8-10, comparative example 5
Similarly to Example 7, change various composition and make Kapton.Its composition and result are shown in Table 2.
[table 2]
Writing a Chinese character in simplified form in table is expressed as follows.
BTDA:3,3 ', 4,4 '-benzophenone tetracarboxylic dianhydride
DSDA:3,3 ', 4,4 '-sulfobenzide tetracarboxylic dianhydride
APB:1,3-bis-(3-amino-benzene oxygen) benzene
BAPP:2,2-2 [4-(4-amino-benzene oxygen) phenyl] propane
BAPS:2 [4-(4-amino-benzene oxygen) phenyl] sulfone
HCA (registered trademark): 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
DPO: diphenyl phosphine oxide (Aldrich)
Industrial utilization possibility
The phosphorous polyimide using phosphorous tetracarboxylic dianhydride of the present invention to manufacture has the physical property identical with existing polyimide, demonstrate excellent flame-retarding characteristic simultaneously, even if become film also show good thermotolerance, the demand of compactization such as electric power, e-machine therefore can be met.In addition, using the phosphorous polyimide of flame retardant resistance of the present invention, can avoid or reduce and add fire retardant in addition, be therefore for physical environment or the safer flame-retarded technology of human body.
The manufacture method of the phosphorous polyimide described in the 4th embodiment of particularly the application of the invention, can manufacture phosphorous polyimide without the need to special device, step with easy method.Use the phosphorous polyimide of this manufacture method manufacture as requiring that insulating material of filming and flame-retarded heat resistant adhesive or circuit substrate etc. is very useful.
Claims (3)
1. phosphorous tetracarboxylic dianhydride, is represented by following general formula (I),
[changing 24]
(in formula, R
1and R
2can be the same or different, be phenyl or phenoxy group, wherein R
1and R
2at least one hydrogen atom on respective phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group, and/or R
1and R
2a carbon atom on respective phenyl ring can mutually with singly bound).
2. phosphorous tetracarboxylic dianhydride according to claim 1, in general formula (I), R
1and R
2be phenyl or R
1and R
2one of them be phenyl, another is phenoxy group, and its carbon atom separately on phenyl ring is mutually with singly bound (at least one hydrogen atom wherein, on phenyl ring can be substituted by the alkyl of carbon number 1-6 or alkoxyl group).
3. the phosphorous tetracarboxylic dianhydride described in claim 1 or 2, is selected from following formula (Ia):
[changing 25]
With following formula (Ib),
[changing 26]
(in formula, R
1and R
2can be the same or different, alkyl or alkoxyl group for hydrogen, carbon number 1-6).
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JP2009276066A JP5570793B2 (en) | 2009-12-04 | 2009-12-04 | Phosphorus-containing tetracarboxylic dianhydride and flame retardant polyimide |
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JP2006251715A (en) * | 2005-03-14 | 2006-09-21 | Kaneka Corp | Photosensitive resin composition having flame resistance and photosensitive dry film resist |
CN101291990A (en) * | 2005-10-21 | 2008-10-22 | 日本化药株式会社 | Thermosetting resin composition and use thereof |
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CN1136817A (en) * | 1994-10-10 | 1996-11-27 | 托马斯·P·阿本德 | Cross-linking agents for polymers with acid anhydride groups |
WO2002092654A2 (en) * | 2001-05-17 | 2002-11-21 | The Government Of The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration (Nasa) | Space environmentally durable polyimides and copolyimides |
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