Car tail larynx pipe processing method
Technical field
The present invention relates to a kind of car tail larynx pipe processing method.
Background technology
Car tail larynx is a kind of parts being arranged on the blast pipe tail end of automobile, it is except can preventing automobile tail gas pipe and being out of shape, can also play the effect of supercharging and flow-disturbing, thus the sound making the blast pipe of automobile send to a certain extent becomes slightly gentle and pleasing to the ear, reduces noise.
The caliber of the part that this pipe fitting of car tail larynx is generally connected with blast pipe is smaller, and the caliber of the other end is larger, and even the caliber of one end can than the caliber of the other end greatly more than one times.Processing of the prior art is generally utilize the pipe of fineness between the caliber of two ends, and draw technique is carried out in one end, and the other end carries out the technique of expander to produce this car tail larynx pipe fitting used.Adopt in this way, because the caliber gap at two ends is too large, very large probability causes the wall thickness reduction of tubing when expander or the draw too large and produces damaged, even if or not damaged, also the thickness of the pipe at two ends can be made comparatively large with the thickness disparity of middle pipe, and defective.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the defect of prior art, provides one and is not easy breakage, and the thickness of pipe uniform car tail larynx pipe processing method.
For solving the problems of the technologies described above, the present invention proposes a kind of car tail larynx pipe processing method, and it comprises the following steps:
A, stamp out on sheet stock one opposition both sides be the straight flange that length is equal, both sides are the sheet material of bent limit shape in addition, and the length on one of them bent limit is less than the length on another bent limit;
B, make two straight flanges laminatings by bending for sheet material, then welded together by two straight flanges, become tubular, the port forming one end is large, and other end port is little, sided seamless gap, and side is the semi-finished product of straight flange from Single port to the cross section on direction, another port;
Then semi-finished product are put into the mould with shape of product, after matched moulds, are squeezed into finished product by the burr of c, removal welding;
In described step a, the length on a bent limit equals the girth of a port of finished product, and the length on another bent limit equals the girth of another port of finished product.
After adopting said method, the present invention has the following advantages: the present invention utilizes sheet material, first cuts out the shape that the side that is similar to tail trunnion is launched, and then bending is welded into tubular, and then the semi-finished product of this tubular are put into mould, utilize the core rod of mould and cavity extruded.This method no longer needs the technique of the draw and expander, and owing to being adopt sheet material processing, the Thickness Ratio everywhere of pipe is comparatively even, and finished product is not easy breakage, and product percent of pass is high.
Accompanying drawing explanation
Fig. 1 is the sheet structure schematic diagram stamping out sheet material;
Fig. 2 is the half-finished structural representation formed after sheet material bends welding;
Fig. 3 is that the extruded structural representation of mould put into by mould and pipe fitting;
Fig. 4 is the structural representation of finished product.
As shown in the figure: 1, the first straight flange, the 2, second straight flange, the 3, first bent limit, the 4, second bent limit, 5, pipe fitting, 6, mould.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the invention provides a kind of car tail larynx pipe processing method, it comprises the following steps:
A, stamp out on sheet stock one opposition both sides be the straight flange that length is equal, both sides are the sheet material of bent limit shape in addition, and the length on one of them bent limit is less than the length on another bent limit;
Namely the first straight flange 1, second straight flange 2 shown in Fig. 1, first bent limit 3 and the second bent limit 4, the length of described first straight flange 1 is equal with the length of the second straight flange 2, the length on the first bent limit 3 is equal with the girth of the first port of finished product, the length on the second bent limit 4 is equal with the girth of the second port of finished product, in the present embodiment, the first port of finished product is osculum, and the second port is large mouth, and so the length on the first bent limit 3 is just less than the length on the second bent limit.
B, make two straight flanges laminatings by bending for sheet material, then welded together by two straight flanges, become tubular, the port forming one end is large, and other end port is little, sided seamless gap, and side is the semi-finished product of straight flange from Single port to the cross section on direction, another port;
Because sheet material is planar structure, so its cross section bending to half-finished side of tubular is straight flange, and namely refer to, half-finished side expands into plane, and obvious this shape with the finished product finally required or distinguishing.
Then semi-finished product are put into the mould with shape of product, after matched moulds, are squeezed into finished product by the burr of c, removal welding;
Semi-finished product are put into the mould with shape of product, by being squeezed into the shape required for product, now need bending half-finished side, because in previous step, the port section of pipe fitting completes, so in this mould, the port section of pipe fitting can not be subject to too large extruding, therefore the thickness of the pipe fitting of port section can keep level much the same with the thickness of sheet material, and the other parts of pipe fitting are squeezed be out of shape scope compared with semi-finished product, also less, therefore, the thickness of pipe fitting other parts does not have too large change yet.
The product of final formation, the Thickness Ratio everywhere of pipe fitting is more even.The port of the one end of the tail trunnion part that the application processes is the kidney-shaped mouth of pipe, and the mouth of pipe of the other end is also the kidney-shaped mouth of pipe, but the plane at two mouth of pipe places is not two planes be parallel to each other.Therefore man-hour is being added, the upper end of pipe fitting is needed to be clipped in the patrix of mould, by the lower end of mould with counterdie to corresponding, during mould matched moulds, promotion product moves downward, because the shape of the port below product is larger than the first half of counterdie, therefore, the lower port of product can't be squeezed, but the stage casing of product can be subject to the extruding of counterdie and produce distortion, because shape and the half-finished change in shape after distortion is little, therefore the thickness in stage casing can not change too greatly, until the lower port of product contacts with the latter half of counterdie.After matched moulds completes, because the lower port of product and the latter half of counterdie fit, although the shape of lower port changes, the girth of lower port does not change.Therefore the thickness of lower port part also can not change.
After adopting said method, the present invention has the following advantages: the present invention utilizes sheet material, first cuts out the shape that the side that is similar to tail trunnion is launched, and then bending is welded into tubular, and then the semi-finished product of this tubular are put into mould, utilize the core rod of mould and cavity extruded.This method no longer needs the technique of the draw and expander, and owing to being adopt sheet material processing, the Thickness Ratio everywhere of pipe is comparatively even, and finished product is not easy breakage, and product percent of pass is high.