CN104476111A - Processing method of car tail pipe - Google Patents

Processing method of car tail pipe Download PDF

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Publication number
CN104476111A
CN104476111A CN201410559693.8A CN201410559693A CN104476111A CN 104476111 A CN104476111 A CN 104476111A CN 201410559693 A CN201410559693 A CN 201410559693A CN 104476111 A CN104476111 A CN 104476111A
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China
Prior art keywords
port
finished product
length
bent limit
product
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CN201410559693.8A
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Chinese (zh)
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CN104476111B (en
Inventor
吴江
董永龙
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NINGBO SIMING AUTOMOBILE TECHNOLOGY Co Ltd
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NINGBO SIMING AUTOMOBILE TECHNOLOGY Co Ltd
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Priority to CN201410559693.8A priority Critical patent/CN104476111B/en
Publication of CN104476111A publication Critical patent/CN104476111A/en
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Publication of CN104476111B publication Critical patent/CN104476111B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/082Other arrangements or adaptations of exhaust conduits of tailpipe, e.g. with means for mixing air with exhaust for exhaust cooling, dilution or evacuation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

The invention discloses a processing method of a car tail pipe. The processing method of the car tail pipe comprises the following steps: a, punching a sheet on the piece material, two opposite sides of the sheet are the straight flanges being the same on length and other sides are the curved sides, the length of one curved side is less than the length of the other curved side; b, bending the sheet for bonding two straight flanges together, welding two straight flanges together in a shape of barrel, the port at one end is big while the port at the other end is small, the side has no seam, the cross section of the side from one port to the other port is the semi-finished product of the straight flange; c, removing the welded burr, placing the semi-finished product in the mould with a shape of the product, closing die and extruding for forming the finished product; in the step a, the length of one curved side is equal to the perimeter of one port of the finished product while the length of the other curved side is equal to the perimeter of the other port of the finished product. The thickness of the pipe is even by adopting the method, the finished product is not easily damaged and the product yield is high.

Description

Car tail larynx pipe processing method
Technical field
The present invention relates to a kind of car tail larynx pipe processing method.
Background technology
Car tail larynx is a kind of parts being arranged on the blast pipe tail end of automobile, it is except can preventing automobile tail gas pipe and being out of shape, can also play the effect of supercharging and flow-disturbing, thus the sound making the blast pipe of automobile send to a certain extent becomes slightly gentle and pleasing to the ear, reduces noise.
The caliber of the part that this pipe fitting of car tail larynx is generally connected with blast pipe is smaller, and the caliber of the other end is larger, and even the caliber of one end can than the caliber of the other end greatly more than one times.Processing of the prior art is generally utilize the pipe of fineness between the caliber of two ends, and draw technique is carried out in one end, and the other end carries out the technique of expander to produce this car tail larynx pipe fitting used.Adopt in this way, because the caliber gap at two ends is too large, very large probability causes the wall thickness reduction of tubing when expander or the draw too large and produces damaged, even if or not damaged, also the thickness of the pipe at two ends can be made comparatively large with the thickness disparity of middle pipe, and defective.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the defect of prior art, provides one and is not easy breakage, and the thickness of pipe uniform car tail larynx pipe processing method.
For solving the problems of the technologies described above, the present invention proposes a kind of car tail larynx pipe processing method, and it comprises the following steps:
A, stamp out on sheet stock one opposition both sides be the straight flange that length is equal, both sides are the sheet material of bent limit shape in addition, and the length on one of them bent limit is less than the length on another bent limit;
B, make two straight flanges laminatings by bending for sheet material, then welded together by two straight flanges, become tubular, the port forming one end is large, and other end port is little, sided seamless gap, and side is the semi-finished product of straight flange from Single port to the cross section on direction, another port;
Then semi-finished product are put into the mould with shape of product, after matched moulds, are squeezed into finished product by the burr of c, removal welding;
In described step a, the length on a bent limit equals the girth of a port of finished product, and the length on another bent limit equals the girth of another port of finished product.
After adopting said method, the present invention has the following advantages: the present invention utilizes sheet material, first cuts out the shape that the side that is similar to tail trunnion is launched, and then bending is welded into tubular, and then the semi-finished product of this tubular are put into mould, utilize the core rod of mould and cavity extruded.This method no longer needs the technique of the draw and expander, and owing to being adopt sheet material processing, the Thickness Ratio everywhere of pipe is comparatively even, and finished product is not easy breakage, and product percent of pass is high.
Accompanying drawing explanation
Fig. 1 is the sheet structure schematic diagram stamping out sheet material;
Fig. 2 is the half-finished structural representation formed after sheet material bends welding;
Fig. 3 is that the extruded structural representation of mould put into by mould and pipe fitting;
Fig. 4 is the structural representation of finished product.
As shown in the figure: 1, the first straight flange, the 2, second straight flange, the 3, first bent limit, the 4, second bent limit, 5, pipe fitting, 6, mould.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the invention provides a kind of car tail larynx pipe processing method, it comprises the following steps:
A, stamp out on sheet stock one opposition both sides be the straight flange that length is equal, both sides are the sheet material of bent limit shape in addition, and the length on one of them bent limit is less than the length on another bent limit;
Namely the first straight flange 1, second straight flange 2 shown in Fig. 1, first bent limit 3 and the second bent limit 4, the length of described first straight flange 1 is equal with the length of the second straight flange 2, the length on the first bent limit 3 is equal with the girth of the first port of finished product, the length on the second bent limit 4 is equal with the girth of the second port of finished product, in the present embodiment, the first port of finished product is osculum, and the second port is large mouth, and so the length on the first bent limit 3 is just less than the length on the second bent limit.
B, make two straight flanges laminatings by bending for sheet material, then welded together by two straight flanges, become tubular, the port forming one end is large, and other end port is little, sided seamless gap, and side is the semi-finished product of straight flange from Single port to the cross section on direction, another port;
Because sheet material is planar structure, so its cross section bending to half-finished side of tubular is straight flange, and namely refer to, half-finished side expands into plane, and obvious this shape with the finished product finally required or distinguishing.
Then semi-finished product are put into the mould with shape of product, after matched moulds, are squeezed into finished product by the burr of c, removal welding;
Semi-finished product are put into the mould with shape of product, by being squeezed into the shape required for product, now need bending half-finished side, because in previous step, the port section of pipe fitting completes, so in this mould, the port section of pipe fitting can not be subject to too large extruding, therefore the thickness of the pipe fitting of port section can keep level much the same with the thickness of sheet material, and the other parts of pipe fitting are squeezed be out of shape scope compared with semi-finished product, also less, therefore, the thickness of pipe fitting other parts does not have too large change yet.
The product of final formation, the Thickness Ratio everywhere of pipe fitting is more even.The port of the one end of the tail trunnion part that the application processes is the kidney-shaped mouth of pipe, and the mouth of pipe of the other end is also the kidney-shaped mouth of pipe, but the plane at two mouth of pipe places is not two planes be parallel to each other.Therefore man-hour is being added, the upper end of pipe fitting is needed to be clipped in the patrix of mould, by the lower end of mould with counterdie to corresponding, during mould matched moulds, promotion product moves downward, because the shape of the port below product is larger than the first half of counterdie, therefore, the lower port of product can't be squeezed, but the stage casing of product can be subject to the extruding of counterdie and produce distortion, because shape and the half-finished change in shape after distortion is little, therefore the thickness in stage casing can not change too greatly, until the lower port of product contacts with the latter half of counterdie.After matched moulds completes, because the lower port of product and the latter half of counterdie fit, although the shape of lower port changes, the girth of lower port does not change.Therefore the thickness of lower port part also can not change.
After adopting said method, the present invention has the following advantages: the present invention utilizes sheet material, first cuts out the shape that the side that is similar to tail trunnion is launched, and then bending is welded into tubular, and then the semi-finished product of this tubular are put into mould, utilize the core rod of mould and cavity extruded.This method no longer needs the technique of the draw and expander, and owing to being adopt sheet material processing, the Thickness Ratio everywhere of pipe is comparatively even, and finished product is not easy breakage, and product percent of pass is high.

Claims (2)

1. a car tail larynx pipe processing method, is characterized in that: it comprises the following steps:
A, stamp out on sheet stock one opposition both sides be the straight flange that length is equal, both sides are the sheet material of bent limit shape in addition, and the length on one of them bent limit is less than the length on another bent limit;
B, make two straight flanges laminatings by bending for sheet material, then welded together by two straight flanges, become tubular, the port forming one end is large, and other end port is little, sided seamless gap, and side is the semi-finished product of straight flange from Single port to the cross section on direction, another port;
Then semi-finished product are put into the mould with shape of product, after matched moulds, are squeezed into finished product by the burr of c, removal welding;
In described step a, the length on a bent limit equals the girth of a port of finished product, and the length on another bent limit equals the girth of another port of finished product.
2. car tail larynx pipe processing method according to claim 1, is characterized in that: the two ends of described each straight flange are equipped with protuberance, after the welding of c step completes, removes this protuberance.
CN201410559693.8A 2014-10-21 2014-10-21 Processing method of car tail pipe Active CN104476111B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410559693.8A CN104476111B (en) 2014-10-21 2014-10-21 Processing method of car tail pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410559693.8A CN104476111B (en) 2014-10-21 2014-10-21 Processing method of car tail pipe

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CN104476111A true CN104476111A (en) 2015-04-01
CN104476111B CN104476111B (en) 2017-01-18

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0645528A1 (en) * 1993-09-28 1995-03-29 Metex Corporation Flexible joint for automobile exhaust pipe
CN1473086A (en) * 2000-09-06 2004-02-04 丰田自动车株式会社 Hollow member ,manufacturing method, thereof, fluid distribution system using hollow member, and forming apparatus of hollow member
CN1849442A (en) * 2003-05-22 2006-10-18 布雷恩公司 Regeneration process for catalytic converters
CN101403349A (en) * 2008-10-30 2009-04-08 贵州航天新力铸锻有限责任公司 Jet engine exhausting pipe of high-speed locomotive and its near-net-shape casting method
CN101603449A (en) * 2009-07-06 2009-12-16 奇瑞汽车股份有限公司 A kind of vibration isolating device of vehicle exhaust system and manufacture method thereof
CN101818673A (en) * 2010-04-20 2010-09-01 东莞市旗丰消声器有限公司 Process for manufacturing muffler
CN101915149A (en) * 2010-07-13 2010-12-15 宁波市江北保隆消声系统制造有限公司 Four-way exhaust tail pipe and production method thereof
CN102933328A (en) * 2010-05-19 2013-02-13 蒂森克虏伯钢铁欧洲股份公司 Method for producing a hollow profiled section
CN103016862A (en) * 2012-12-30 2013-04-03 浙江普利司汽车零部件有限公司 Non-welded pipeline joint of automobile air conditioner and machining method of non-welded pipeline joint
CN103182624A (en) * 2011-12-28 2013-07-03 上海日晗模具有限公司 Machining technology of automobile vent-pipe
CN203114392U (en) * 2013-03-19 2013-08-07 胡晓杭 Exhaust pipe tail gas filtering and silencing exhause
CN103921065A (en) * 2014-03-18 2014-07-16 泰州双羊精密无缝钢管有限公司 Manufacturing method of vehicle seamless steel tubes

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0645528A1 (en) * 1993-09-28 1995-03-29 Metex Corporation Flexible joint for automobile exhaust pipe
CN1473086A (en) * 2000-09-06 2004-02-04 丰田自动车株式会社 Hollow member ,manufacturing method, thereof, fluid distribution system using hollow member, and forming apparatus of hollow member
CN1849442A (en) * 2003-05-22 2006-10-18 布雷恩公司 Regeneration process for catalytic converters
CN101403349A (en) * 2008-10-30 2009-04-08 贵州航天新力铸锻有限责任公司 Jet engine exhausting pipe of high-speed locomotive and its near-net-shape casting method
CN101603449A (en) * 2009-07-06 2009-12-16 奇瑞汽车股份有限公司 A kind of vibration isolating device of vehicle exhaust system and manufacture method thereof
CN101818673A (en) * 2010-04-20 2010-09-01 东莞市旗丰消声器有限公司 Process for manufacturing muffler
CN102933328A (en) * 2010-05-19 2013-02-13 蒂森克虏伯钢铁欧洲股份公司 Method for producing a hollow profiled section
CN101915149A (en) * 2010-07-13 2010-12-15 宁波市江北保隆消声系统制造有限公司 Four-way exhaust tail pipe and production method thereof
CN103182624A (en) * 2011-12-28 2013-07-03 上海日晗模具有限公司 Machining technology of automobile vent-pipe
CN103016862A (en) * 2012-12-30 2013-04-03 浙江普利司汽车零部件有限公司 Non-welded pipeline joint of automobile air conditioner and machining method of non-welded pipeline joint
CN203114392U (en) * 2013-03-19 2013-08-07 胡晓杭 Exhaust pipe tail gas filtering and silencing exhause
CN103921065A (en) * 2014-03-18 2014-07-16 泰州双羊精密无缝钢管有限公司 Manufacturing method of vehicle seamless steel tubes

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Address after: 315171 Zhejiang city of Ningbo province Yinzhou District jishigang town jcair Road No. 688

Patentee after: NINGBO SIMING AUTOMOBILE TECHNOLOGY CO., LTD.

Address before: 315176 Ningbo Province, Yinzhou District Spring Industrial Park Road, Cai Cai road, No. 688

Patentee before: NINGBO SIMING AUTOMOBILE TECHNOLOGY CO., LTD.

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Address after: No.688 Jucai Road, Wangchun Industrial Park, Haishu District, Ningbo City, Zhejiang Province

Patentee after: NINGBO SIMING AUTOMOBILE TECHNOLOGY Co.,Ltd.

Address before: No. 688, Jucai Road, jishigang Town, Yinzhou District, Ningbo City, Zhejiang Province

Patentee before: NINGBO SIMING AUTOMOBILE TECHNOLOGY Co.,Ltd.