CN104475502B - A kind of polygon bender - Google Patents

A kind of polygon bender Download PDF

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CN104475502B
CN104475502B CN201410555702.6A CN201410555702A CN104475502B CN 104475502 B CN104475502 B CN 104475502B CN 201410555702 A CN201410555702 A CN 201410555702A CN 104475502 B CN104475502 B CN 104475502B
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push block
mold
bending machine
push
thin plate
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CN104475502A (en
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涂开德
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Foshan Shunde District Shenghai Hardware Products Co.,Ltd.
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NANTONG ATLANTIC MACHINERY CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明公开了一种多边折弯机,涉及折弯机。包括整体成“凹”字形的刀架,两边的支脚略向外张开,所述刀架的中部外侧通过轴与摆臂连接,刀架上支脚内侧顶点处设置有第一上模具,刀架下支脚内侧顶点处设置有第一下模具,模具与刀架通过螺栓连接,其特征在于,所述第一上模具和第一下模具的中间设置有多边形通孔,通孔内设置有与之相配合的多边形推块,推块的一个端面不超过模具左侧端面,在推块远离模具一端连接有至少一个推动装置。当薄板弯折一定角度后,推动装置启动,推动推块向薄板方向移动,并推动薄板一个弯边继续向另一个弯边靠近,实现薄板的弯折角度大于90°。

The invention discloses a multilateral bending machine and relates to a bending machine. It includes a knife rest in the shape of a "concave" as a whole, and the legs on both sides are slightly opened outwards. The outside of the middle part of the knife rest is connected to the swing arm through a shaft. A first lower mold is provided at the inner apex of the lower leg, and the mold and the knife holder are connected by bolts. It is characterized in that a polygonal through hole is arranged in the middle of the first upper mold and the first lower mold, and a For the matching polygonal push block, one end face of the push block does not exceed the left end face of the mould, and at least one push device is connected to the end of the push block away from the mould. When the thin plate is bent at a certain angle, the pushing device is activated to push the push block to move towards the direction of the thin plate, and push one bent edge of the thin plate to continue to approach the other bent edge, so that the bending angle of the thin plate is greater than 90°.

Description

一种多边折弯机A Multilateral Bending Machine

技术领域 technical field

本发明涉及一种折弯机,尤其是指一种多边折弯机。 The invention relates to a bending machine, in particular to a multilateral bending machine.

背景技术 Background technique

折弯机是一种能够对薄板进行折弯的机器。现有的折弯机在折薄板和厚板时都需要调整模具与折弯模具之间的距离,其大部分需要人工来调整,或者另外增加机构来调整,其调整复杂,操作不方便,浪费时间。中国专利申请一种折弯机,申请号201310295375.0,包括送料机构夹紧装置、折弯机构和平衡弹簧装置,送料机构夹紧装置包括U形梁、气缸、压杆、轴承、伺服电机、第一旋转底盘、第二旋转底盘,U形梁的上端安装有气缸,气缸上安装有压杆,压杆的下端安装有轴承,轴承的外壳上安装有第二旋转底盘,U形梁的下端安装有伺服电机,伺服电机上安装有第一旋转底盘;所述折弯机构包括第一模具、第二模具、刀架、摆臂和油缸,刀架借助于轴与摆臂连接。该折弯机不需要人工翻板即可折弯正、负角度,节省时间,提高工作效率。此折弯机,是通过第二模具将薄板固定住,第一模具绕轴旋转,给薄板一端一个向下或者向上的力,使薄板弯折,由于第一模具绕轴旋转,只要在通过轴的轴线的平面与薄板所在的平面重合时,才能将薄板弯折能直角,而在其他情况下,只能将薄板弯折成锐角。即此弯折机弯折薄板的角度为大于0°小于等于90°。 A bending machine is a machine capable of bending thin plates. Existing bending machines need to adjust the distance between the mold and the bending mold when bending thin plates and thick plates. Most of them need to be adjusted manually, or additional mechanisms are added to adjust. time. A Chinese patent application for a bending machine, application number 201310295375.0, includes a feeding mechanism clamping device, a bending mechanism and a balance spring device. The feeding mechanism clamping device includes a U-shaped beam, a cylinder, a pressure rod, a bearing, a servo motor, the first The rotating chassis and the second rotating chassis, the upper end of the U-shaped beam is equipped with a cylinder, the pressure rod is installed on the cylinder, the lower end of the pressing rod is equipped with a bearing, the second rotating chassis is installed on the outer shell of the bearing, and the lower end of the U-shaped beam is installed. The servo motor is equipped with a first rotating chassis; the bending mechanism includes a first mold, a second mold, a knife rest, a swing arm and an oil cylinder, and the knife rest is connected with the swing arm by means of a shaft. The bending machine can bend positive and negative angles without manual turnover, saving time and improving work efficiency. In this bending machine, the thin plate is fixed by the second mold. The first mold rotates around the axis, and a downward or upward force is given to one end of the thin plate to bend the thin plate. Since the first mold rotates around the axis, as long as it passes through the axis Only when the plane of the axis of the axis coincides with the plane where the thin plate is located, can the thin plate be bent at a right angle, while in other cases, the thin plate can only be bent into an acute angle. That is, the bending angle of the bending machine is greater than 0° and less than or equal to 90°.

发明内容 Contents of the invention

本发明目的在于提出一种不需要人工翻板即可折弯正、负角度,且折弯角度可大于90°的折弯机。 The purpose of the present invention is to propose a bending machine that can bend positive and negative angles without manual turning over the plate, and the bending angle can be greater than 90°.

为实现上述目的,提供如下技术方案: In order to achieve the above purpose, the following technical solutions are provided:

一种折弯机,包括整体成“凹”字形的刀架,两边的支脚略向外张开,所述刀架的中部外侧通过轴与摆臂连接,刀架上支脚内侧顶点处设置有第一上模具,刀架下支脚内侧顶点处设置有第一下模具,模具与刀架通过螺栓连接,其特征在于,所述第一上模具和第一下模具的中间均设置有多边形通孔,通孔内设置有与之相配合的多边形推块,推块的左端面不超过模具左侧端面,在推块远离模具一端连接有至少一个推动装置。当薄板弯折一定角度后,推动装置启动,推动推块向薄板方向移动,并推动薄板一个弯边继续向另一个弯边靠近,实现薄板的弯折角度大于90°。 A bending machine, including a tool rest in the shape of a "concave" as a whole, the legs on both sides are slightly opened outwards, the outside of the middle part of the tool rest is connected to the swing arm through a shaft, and the inner apex of the legs on the tool rest is provided with a second An upper mold, a first lower mold is provided at the apex of the inner side of the lower leg of the knife rest, and the mold and the knife rest are connected by bolts, and it is characterized in that the middle of the first upper mold and the first lower mold is provided with a polygonal through hole, A matching polygonal push block is arranged in the through hole, the left end face of the push block does not exceed the left end face of the mould, and at least one push device is connected to the end of the push block away from the die. When the thin plate is bent at a certain angle, the pushing device is activated to push the push block to move towards the direction of the thin plate, and push one bent edge of the thin plate to continue to approach the other bent edge, so that the bending angle of the thin plate is greater than 90°.

推动装置可以为丝杆传动机构、液压传动或气缸传动,优选的是丝杆传动机构,包括丝杆,在推块远离模具一端沿轴向设置有与丝杆相配合的内螺纹孔,丝杆插在推块的内螺纹孔内,丝杆远离推块一端与联轴器一端固定连接,联轴器的另一端与从动齿轮固定连接,从动齿轮通过同步齿形链与主动齿轮连接,主动齿轮与减速箱的输出端固定连接,减速箱的动力输入端与电机输出端连接。推动装置的动力来源是电机,电机的应用可以使折弯机实现自动化控制,主动齿轮通过齿形链驱动从动齿轮转动,从动齿轮带动丝杆转动,动力传动精确,能精确的控制薄板弯折的角度。 The pushing device can be a screw drive mechanism, hydraulic drive or cylinder drive, preferably a screw drive mechanism, including a screw rod, and an internally threaded hole matched with the screw rod is arranged in the axial direction at the end of the push block away from the mold, and the screw rod Inserted in the internal thread hole of the push block, the end of the screw rod far away from the push block is fixedly connected to the end of the coupling, the other end of the coupling is fixedly connected to the driven gear, and the driven gear is connected to the driving gear through a synchronous toothed chain. The driving gear is fixedly connected to the output end of the reduction box, and the power input end of the reduction box is connected to the output end of the motor. The power source of the driving device is the motor. The application of the motor can realize the automatic control of the bending machine. The driving gear drives the driven gear to rotate through the toothed chain, and the driven gear drives the screw to rotate. The power transmission is accurate and can accurately control the bending of the thin plate. The angle of the fold.

进一步的,所述刀架支脚内侧靠近模具处设置凸起,在凸起内设置有与推块相配合的多边形通孔,推块始终在刀架设置的通孔内移动,增加结构的稳定性。 Further, a protrusion is provided on the inner side of the knife rest leg close to the mold, and a polygonal through hole matching with the push block is arranged in the protrusion, and the push block always moves in the through hole provided by the knife rest to increase the stability of the structure .

进一步的,所述第一上模具和第一下模具的中间设置的通孔的轴线与支脚侧壁所在平面平行。 Further, the axis of the through hole provided in the middle of the first upper mold and the first lower mold is parallel to the plane where the side wall of the leg is located.

进一步的,所述推块的长度大于模具的厚度. Further, the length of the push block is greater than the thickness of the mould.

进一步的,所述推块为长方体。 Further, the push block is a cuboid.

本发明的有益效果为: The beneficial effects of the present invention are:

(1)第二上模具和第二下模具把薄板夹紧,刀架上方的液压装置启动,使第一模具靠近薄板并下压或顶起薄板超出第二模具的部分,使薄板弯折,当薄板弯折一定角度后,推动装置启动,推动推块在第一模具和刀架上凸起设置的通孔内向薄板方向移动,并推动薄板一个弯边继续向另一个弯边靠近,实现薄板的弯折角度大于90°。 (1) The second upper mold and the second lower mold clamp the thin plate, and the hydraulic device above the tool holder is activated to make the first mold close to the thin plate and press down or lift the part of the thin plate beyond the second mold to bend the thin plate. When the thin plate is bent at a certain angle, the pushing device is activated to push the push block to move in the direction of the thin plate in the through hole protruding from the first mold and the tool holder, and push one bent edge of the thin plate to continue to approach the other bent edge to realize the thin plate The bending angle is greater than 90°.

(2)推动装置为丝杆传动机构,在推块远离模具一端沿轴向设置有与丝杆相配合的内螺纹孔,丝杆插在推块的内螺纹孔内,丝杆远离推块一端与联轴器一端固定连接,联轴器的另一端与从动齿轮固定连接,从动齿轮通过同步齿形链与主动齿轮连接,主动齿轮与减速箱的输出端固定连接,减速箱的动力输入端与电机输出端连接。推动装置的动力来源是电机,电机的应用可以使折弯机实现自动化控制,主动齿轮通过齿形链驱动从动齿轮转动,从动齿轮带动丝杆转动,动力传动精确,能精确的控制薄板弯折的角度。 (2) The pushing device is a screw drive mechanism, and the end of the push block away from the mold is axially provided with an internal threaded hole that matches the screw rod, and the screw rod is inserted into the internal thread hole of the push block, and the end of the screw rod is far away from the push block One end of the coupling is fixedly connected, the other end of the coupling is fixedly connected with the driven gear, the driven gear is connected with the driving gear through the synchronous toothed chain, the driving gear is fixedly connected with the output end of the reduction box, and the power input of the reduction box connected to the output terminal of the motor. The power source of the driving device is the motor. The application of the motor can realize the automatic control of the bending machine. The driving gear drives the driven gear to rotate through the toothed chain, and the driven gear drives the screw to rotate. The power transmission is accurate and can accurately control the bending of the thin plate. The angle of the fold.

(3)刀架支脚内侧靠近模具处设置凸起,在凸起内设置有与推块相配合的通孔,推块始终在刀架设置的通孔内移动,增加结构的稳定性。 (3) Protrusions are provided on the inner side of the knife rest legs close to the mold, and through holes matching the push blocks are arranged in the protrusions. The push blocks always move in the through holes provided by the knife rest to increase the stability of the structure.

附图说明 Description of drawings

图1为本发明一种折弯机结构示意图; Fig. 1 is a structural schematic diagram of a bending machine of the present invention;

图2为推动装置主视图; Fig. 2 is a front view of the pushing device;

图3为推动装置侧视图。 Figure 3 is a side view of the pushing device.

其中:1、第一上模具2、推块,3、螺栓,4、丝杆,5、联轴器,6、从动齿轮,7、同步齿形链,8、主动齿轮,9、减速器,10、电机,11、刀架,12、摆臂,13、第一下模具,14、第二上模具,15、第二下模具,16、轴。 Among them: 1. First upper mold 2. Push block, 3. Bolt, 4. Screw rod, 5. Coupling, 6. Driven gear, 7. Synchronous toothed chain, 8. Driving gear, 9. Reducer , 10, motor, 11, knife rest, 12, swing arm, 13, the first lower mold, 14, the second upper mold, 15, the second lower mold, 16, the shaft.

具体实施方式 detailed description

下面结合附图对本发明的一个最佳实施例作进一步说明,以助于理解本发明的内容。 A preferred embodiment of the present invention will be further described below in conjunction with the accompanying drawings, so as to help understand the content of the present invention.

如图1至图3所示,本发明包括整体成“凹”字形的刀架11,刀架11两边的支脚略向外张开,所述刀架11的中部外侧通过轴16与摆臂12连接,刀架11上支脚内侧顶点处设置有第一上模具1,刀架11下支脚内侧顶点处设置有第一下模具13,模具与刀架11通过螺栓3连接;第一上模具1和第一下模具13的中间设置有长方形通孔,通孔内设置有与之相配合的长方形推块2,推块2的左端面不超过模具左端面;在刀架11支脚内侧靠近模具处设置凸起,在凸起内设置有与推块2相配合的长方形通孔。推块2可以在第一模具1和刀架11上设置的通孔内移动。在推块2远离模具一端均匀设置有两个内螺纹孔,丝杆4插在推块2的内螺纹孔内,丝杆4远离推块2一端与联轴器5一端固定连接,联轴器5的另一端与从动齿轮6固定连接,从动齿轮6通过同步齿形链7与主动齿轮8连接,主动齿轮8与减速箱9的输出端固定连接,减速箱9的输入端与电机10输出端连接。 As shown in Figures 1 to 3, the present invention includes a tool rest 11 that is in the shape of a "concave" as a whole. Connection, the first upper mold 1 is provided at the inner vertex of the upper leg of the knife rest 11, and the first lower mold 13 is arranged at the inner vertex of the lower leg of the knife rest 11, and the mold and the knife rest 11 are connected by bolts 3; the first upper mold 1 and The center of the first lower mold 13 is provided with a rectangular through hole, and a rectangular push block 2 matched with it is arranged in the through hole, and the left end face of the push block 2 does not exceed the left end face of the mould; The protrusion is provided with a rectangular through hole matched with the push block 2 inside the protrusion. The push block 2 can move in the through holes provided on the first mold 1 and the knife rest 11 . Two internally threaded holes are uniformly arranged on the end of the push block 2 away from the mold, the screw rod 4 is inserted into the internally threaded hole of the push block 2, and the end of the screw rod 4 away from the push block 2 is fixedly connected with the end of the coupling 5, and the coupling The other end of 5 is fixedly connected with the driven gear 6, the driven gear 6 is connected with the driving gear 8 through the synchronous toothed chain 7, the driving gear 8 is fixedly connected with the output end of the reduction box 9, and the input end of the reduction box 9 is connected with the motor 10 output connection.

具体工作方式: The specific working method:

第二上模具14和第二下模具15将薄板夹紧,启动刀架11上方的液压装置,推动刀架11绕轴16旋转,当第一模具贴紧薄板后继续绕轴转动,使薄板弯折,此时薄板弯折的角度最大为90°。当需要将薄板弯折角度大于90°时,启动推动装置的电机10,电机10输出端与减速箱9输入端连接,减速箱9的输出端与主动齿轮8固定连接,带动主动齿轮8一起转动,主动齿轮8通过同步齿形链7带动从动齿轮6一起转动,由于从动齿轮6通过联轴器5与丝杆4连接,因此可以带动丝杆4一起转动。丝杆4的另一端与推块2通过螺纹连接,丝杆4被固定住只能旋转移动,而推块2是方形的,不能在第一模具内旋转,只能向前移动,进而推动推块2向前移动,并推动薄板的一个弯边继续向另一个弯边靠近,使薄板的弯折角度大于90°。 The second upper mold 14 and the second lower mold 15 clamp the thin plate, start the hydraulic device above the tool rest 11, push the knife rest 11 to rotate around the axis 16, and continue to rotate around the axis when the first mold is close to the thin plate, so that the thin plate bends At this time, the bending angle of the thin plate is at most 90°. When the bending angle of the sheet needs to be greater than 90°, start the motor 10 of the driving device, the output end of the motor 10 is connected to the input end of the reduction box 9, the output end of the reduction box 9 is fixedly connected to the driving gear 8, and drives the driving gear 8 to rotate together , the driving gear 8 drives the driven gear 6 to rotate together through the synchronous toothed chain 7, because the driven gear 6 is connected with the screw mandrel 4 through the coupling 5, so it can drive the screw mandrel 4 to rotate together. The other end of the screw rod 4 is threadedly connected with the push block 2, the screw rod 4 is fixed and can only rotate and move, while the push block 2 is square, cannot rotate in the first mold, but can only move forward, and then pushes the push block. Block 2 moves forward and pushes one bending edge of the thin plate to continue to approach the other bending edge, so that the bending angle of the thin plate is greater than 90°.

Claims (7)

1.一种多边折弯机,包括整体成“凹”字形的刀架(11),两边的支脚略向外张开,所述刀架(11)的中部外侧通过轴(16)与摆臂(12)连接,刀架(11)上支脚内侧顶点处设置有第一上模具(1),刀架(11)下支脚内侧顶点处设置有第一下模具(13),模具与刀架(11)通过螺栓(3)连接,其特征在于,所述第一上模具(1)和第一下模具(13)的中间均设置有多边形通孔,通孔内设置有与之相配合的多边形推块(2),推块(2)的左端面不超过模具左端面,在推块(2)远离模具一端连接有至少一个推动装置。 1. A multilateral bending machine, comprising a tool rest (11) in the shape of a "concave" as a whole, the legs on both sides are slightly opened outwards, and the outer middle part of the tool rest (11) passes through the shaft (16) and the swing arm (12) connection, the first upper mold (1) is provided at the inner apex of the upper leg of the knife rest (11), and the first lower mold (13) is provided at the inner apex of the lower leg of the knife rest (11), and the mold and the knife rest ( 11) Connected by bolts (3), characterized in that polygonal through-holes are provided in the middle of the first upper mold (1) and the first lower mold (13), and polygonal through-holes are provided to match them. The push block (2), the left end face of the push block (2) does not exceed the left end face of the mould, and at least one push device is connected to the end of the push block (2) away from the mould. 2.如权利要求1所述的一种多边折弯机,其特征在于:所述推动装置为丝杆传动机构、液压传动或气缸传动。 2. A polygonal bending machine according to claim 1, characterized in that: said pushing device is a screw drive mechanism, hydraulic drive or cylinder drive. 3.如权利要求2所述的一种多边折弯机,其特征在于:所述丝杆传动机构包括丝杆(4),在推块(2)远离模具一端沿轴向设置有与丝杆(4)相配合的内螺纹孔,丝杆(4)插在推块(2)的内螺纹孔内,丝杆(4)远离推块(2)一端与联轴器(5)一端固定连接,联轴器(5)的另一端与从动齿轮(6)固定连接,从动齿轮(6)通过同步齿形链(7)与主动齿轮(8)连接,主动齿轮(8)与减速箱(9)的输出端固定连接,减速箱(9)的输入端与电机(10)输出端连接。 3. A multilateral bending machine according to claim 2, characterized in that: the screw drive mechanism includes a screw (4), and the end of the push block (2) away from the mold is axially provided with the screw (4) Matching internal threaded hole, the screw rod (4) is inserted into the internal threaded hole of the push block (2), and the end of the screw rod (4) away from the push block (2) is fixedly connected with the end of the coupling (5) , the other end of the coupling (5) is fixedly connected with the driven gear (6), the driven gear (6) is connected with the driving gear (8) through the synchronous toothed chain (7), and the driving gear (8) is connected with the reduction box The output end of (9) is fixedly connected, and the input end of the reduction box (9) is connected with the output end of the motor (10). 4.如权利要求1所述的一种多边折弯机,其特征在于:所述刀架(11)支脚内侧靠近模具处设置凸起,在凸起内设置有与推块(2)相配合的多边形通孔。 4. A multilateral bending machine according to claim 1, characterized in that: a protrusion is provided on the inner side of the foot of the knife rest (11) close to the mold, and a protrusion is provided in the protrusion to cooperate with the push block (2). polygonal vias. 5.如权利要求1所述的一种多边折弯机,其特征在于:所述第一上模具(1)和第一下模具(13)的中间设置的通孔的轴线与支脚侧壁所在平面平行。 5. A multilateral bending machine according to claim 1, characterized in that: the axis of the through hole provided in the middle of the first upper mold (1) and the first lower mold (13) is in the same position as the side wall of the leg plane parallel. 6.如权利要求1所述的一种多边折弯机,其特征在于:所述推块(2)的长度大于模具的厚度。 6. A multilateral bending machine according to claim 1, characterized in that: the length of the push block (2) is greater than the thickness of the mould. 7.如权利要求1所述的一种多边折弯机,其特征在于:所述推块(2)为长方体。 7. A multilateral bending machine according to claim 1, characterized in that: the push block (2) is a cuboid.
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CN106925632B (en) * 2017-02-28 2019-02-12 东莞市东锻机械有限公司 A flexible bending center
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