CN104467308B - A kind of magnetic steel of magnetoelectric machine assembly method - Google Patents
A kind of magnetic steel of magnetoelectric machine assembly method Download PDFInfo
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- CN104467308B CN104467308B CN201310423841.9A CN201310423841A CN104467308B CN 104467308 B CN104467308 B CN 104467308B CN 201310423841 A CN201310423841 A CN 201310423841A CN 104467308 B CN104467308 B CN 104467308B
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- magnet steel
- rotor
- hydraulic cylinder
- push rod
- groove
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Abstract
The invention discloses a kind of magnetic steel of magnetoelectric machine assembly method, including step: one, be placed on by rotor on rotor pallet, start hydraulic cylinder, make piston rod drive push rod to move to downwardly together at magnet steel notch and suspend;Two, adjust described rotor angles, make the end of push rod just to magnet steel notch;Three, hydraulic cylinder backhaul, makes piston rod drive push rod to leave magnet steel notch, magnet steel is put into magnet steel notch;Step 4, startup hydraulic cylinder, make piston rod drive push rod to press down and promote magnet steel along the inwall slide downward of magnet steel groove up to the setting position of magnet steel;Five, hydraulic cylinder backhaul, puts into the circulation of second piece of magnet steel repeat the above steps one to four, until filling a magnet steel groove.The magnetic steel of magnetoelectric machine assembly method of the present invention makes the alinco assembled efficiency of permanent magnet machine rotor be greatly improved, personnel and device security are good, it is to avoid during manual operation, the suction of magnet steel gradually can be decayed in the case of external force taps, and the performance of product is good.
Description
Technical field
The present invention relates to magnetic steel of magnetoelectric machine assembling field, particularly to a kind of magnetic steel of magnetoelectric machine assembly method.
Background technology
The magnet steel laying method of existing permanent magnet machine rotor has built-in and Surface Mount two kinds.The traditional assembly technology of built-in method rotor magnet steel is to withstand magnet steel with a non-magnetic push rod one end, and other end hand hammer taps, and bit by bit magnet steel is delivered to position.The drawback of this technique is: 1) inefficiency;2) have personal safety hidden danger, often have hammer to hand or jam a finger due to the suction of magnet steel;3) having equipment potential safety hazard, the fragility of magnet steel is very big, often as tap and make magnet steel breakage cause unnecessary loss;4) having an impact the performance of product, the suction of magnet steel gradually can be decayed in the case of high temperature or external force tap, and percussion can make the performance of product bigger deviation occur with design load the most frequently.
Utility model content
It is an object of the invention to overcome the above-mentioned deficiency in the presence of prior art, it is provided that a kind of alinco assembled efficiency making permanent magnet machine rotor is high, personnel and device security good, the magnetic steel of magnetoelectric machine assembly method simultaneously enhanced product performance.
In order to realize foregoing invention purpose, the technical solution used in the present invention is:
A kind of magnetic steel of magnetoelectric machine assembly method, it includes an assembly tooling, this assembly tooling includes indexing mechanism, described indexing mechanism upper surface connects rotor pallet, being provided with rotor on described rotor pallet, the magnet steel groove of described rotor is arranged over hydraulic cylinder, and described hydraulic cylinder is provided with piston rod, described piston-rod lower end connects push rod, and the lower of described push rod is rectified described magnet steel groove;The method comprises the steps:
Step one, rotor is placed on rotor pallet, starts hydraulic cylinder, make piston rod drive push rod to move to downwardly together at magnet steel channel opening and suspend.
Step 2, adjust described rotor angles, make the end of push rod just to magnet steel channel opening at.
Step 3, hydraulic cylinder backhaul, make piston rod drive push rod to leave at magnet steel channel opening, put into by magnet steel at magnet steel channel opening.
Step 4, startup hydraulic cylinder, make piston rod drive push rod to press down and promote magnet steel along the inwall slide downward of magnet steel groove up to the setting position of magnet steel.
Step 5, hydraulic cylinder backhaul, put into the circulation of second piece of magnet steel repeat the above steps one to four, until filling a magnet steel groove.
Preferably, step 6 is also included: after a magnet steel groove is filled after described step 5, the rotor being placed on rotor pallet turns over predetermined angular together with rotor pallet under the drive of indexing mechanism, then start step one and fill the second groove to five, the most repeatedly, until all of magnet steel groove is all filled;Wherein, the predetermined angular that described indexing mechanism turns over is equal with the decile angle of magnet steel groove.
The present invention is to connect push rod with the piston rod of hydraulic cylinder, magnet steel is delivered to the most smoothly position under the promotion of hydraulic coupling.After filling up a groove, whole rotor can turn over an angle together with rotor pallet under the drive of indexing mechanism automatically, it is directed at next groove, carry out next circulation, efficiency is greatly improved, personnel and device security are good, and when avoiding manual operation, the suction of magnet steel gradually can be decayed in the case of external force taps, and the performance of product is good.
Compared with prior art, beneficial effects of the present invention: the magnetic steel of magnetoelectric machine assembly method of the present invention makes the alinco assembled efficiency of permanent magnet machine rotor be greatly improved, personnel and device security are good, and the suction of magnet steel gradually can be decayed in the case of external force taps when avoiding manual operation, the performance of product is good.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the assembly tooling in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is described in further detail.But this should not being interpreted as, the scope of the above-mentioned theme of the present invention is only limitted to below example, and all technology realized based on present invention belong to the scope of the present invention.
Embodiment
As shown in Figure 1, the magnetic steel of magnetoelectric machine assembly method of the present embodiment needs an assembly tooling when implementing, this assembly tooling includes indexing mechanism 8, described indexing mechanism 8 upper surface connects rotor pallet 7, being provided with rotor 6 on described rotor pallet 7, the magnet steel groove 4 of described rotor 6 is arranged over hydraulic cylinder 1, and described hydraulic cylinder 1 is provided with piston rod 2, described piston rod 2 lower end connects push rod 3, and the lower of described push rod 3 is rectified described magnet steel groove 4.Preferably, described push rod 3 is non-magnetic push rod.This frock is to connect non-magnetic push rod 3 with the piston rod 2 of hydraulic cylinder 1, magnet steel is delivered to the most smoothly position under the promotion of hydraulic coupling.After filling up a groove, whole rotor 6 can turn over an angle together with rotor pallet 7 under the drive of indexing mechanism 8 automatically, it is directed at next groove, carry out next circulation, efficiency is greatly improved, personnel and device security are good, and when avoiding manual operation, the suction of magnet steel gradually can be decayed in the case of external force taps simultaneously, and the performance of product is good.
Magnetic steel of magnetoelectric machine assembly method of the present invention particularly as follows:
Step one, rotor 6 is placed on rotor pallet 7, starts hydraulic cylinder 1, make piston rod 2 drive push rod 3 to move to downwardly together at magnet steel notch and suspend.
Step 2, adjust described rotor angles, make the end of push rod 3 just to magnet steel groove 4 opening part.
Step 3, hydraulic cylinder 1 backhaul, make piston rod 2 drive push rod 3 to leave magnet steel groove 4 opening part, magnet steel 5 put into magnet steel groove 4 opening part.
Step 4, startup hydraulic cylinder 1, make piston rod 2 drive 3 times pressures of push rod to promote magnet steel 5 along the inwall slide downward of magnet steel groove 4 up to the setting position of magnet steel.
Step 5, hydraulic cylinder 1 backhaul, put into the circulation of second piece of magnet steel repeat the above steps one to four, until filling a magnet steel groove.
Preferably, step 6 is also included: after a magnet steel groove is filled after described step 5, the rotor 6 being placed on rotor pallet 7 turns over predetermined angular together with rotor pallet under the drive of indexing mechanism 8, then start step one and fill the second groove to five, the most repeatedly, until all of magnet steel groove is all filled;Wherein, the predetermined angular that described indexing mechanism 8 turns over is equal with the decile angle of magnet steel groove 4.Multiple magnet steel groove 4 being distributed on rotor 6, these magnet steel grooves 4 are by decile angular distribution.
The present invention is to connect push rod with the piston rod of hydraulic cylinder, magnet steel is delivered to the most smoothly position under the promotion of hydraulic coupling.After filling up a groove, whole rotor can turn over an angle together with rotor pallet under the drive of indexing mechanism automatically, it is directed at next groove, carry out next circulation, efficiency is greatly improved, personnel and device security are good, and when avoiding manual operation, the suction of magnet steel gradually can be decayed in the case of external force taps, and the performance of product is good.
Above in conjunction with accompanying drawing, the detailed description of the invention of the present invention is described in detail, but the present invention is not restricted to above-mentioned embodiment, in the case of without departing from the spirit and scope of claims hereof, those skilled in the art may be made that various amendment or remodeling.
Claims (2)
1. a magnetic steel of magnetoelectric machine assembly method, it is characterized in that, it includes an assembly tooling, this assembly tooling includes indexing mechanism, and described indexing mechanism upper surface connects rotor pallet, and described rotor pallet is provided with rotor, the magnet steel groove of described rotor is arranged over hydraulic cylinder, described hydraulic cylinder is provided with piston rod, and described piston-rod lower end connects push rod, and the lower of described push rod is rectified described magnet steel groove;The method comprises the steps:
Step one, rotor is placed on rotor pallet, starts hydraulic cylinder, make piston rod drive push rod to move to downwardly together at magnet steel channel opening and suspend;
Step 2, adjust described rotor angles, make the end of push rod just to magnet steel channel opening at;
Step 3, hydraulic cylinder backhaul, make piston rod drive push rod to leave at magnet steel channel opening, put into by magnet steel at magnet steel channel opening;
Step 4, startup hydraulic cylinder, make piston rod drive push rod to press down and promote magnet steel along the inwall slide downward of magnet steel groove up to the setting position of magnet steel;
Step 5, hydraulic cylinder backhaul, put into the circulation of second piece of magnet steel repeat the above steps one to four, until filling a magnet steel groove.
Magnetic steel of magnetoelectric machine assembly method the most according to claim 1, it is characterized in that, step 6 is also included: after a magnet steel groove is filled after described step 5, the rotor being placed on rotor pallet turns over predetermined angular together with rotor pallet under the drive of indexing mechanism, then start step one and fill the second groove to five, the most repeatedly, until all of magnet steel groove is all filled;Wherein, the predetermined angular that described indexing mechanism turns over is equal with the decile angle of magnet steel groove.
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CN201310423841.9A CN104467308B (en) | 2013-09-17 | 2013-09-17 | A kind of magnetic steel of magnetoelectric machine assembly method |
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CN104467308B true CN104467308B (en) | 2016-09-21 |
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Families Citing this family (3)
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KR101717119B1 (en) * | 2015-11-20 | 2017-03-16 | 주식회사 유니테크노 | a insert device for magnet |
CN106787510B (en) * | 2016-12-25 | 2023-03-24 | 中船重工电机科技股份有限公司 | Magnetic steel assembly tool on permanent magnet speed regulation motor rotor and assembly method thereof |
CN108521204A (en) * | 2018-04-02 | 2018-09-11 | 博山特型电机有限公司 | A kind of servo motor pressure steel magnet device |
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KR20100127012A (en) * | 2009-05-25 | 2010-12-03 | (주)설텍 | Apparatus for winding stator coils of permanent magnet type rotation machine |
CN201717753U (en) * | 2010-04-19 | 2011-01-19 | 江苏爱尔玛电机制造有限公司 | Positioning magnetic steel embedding tool with groove |
CN202068282U (en) * | 2011-05-22 | 2011-12-07 | 王蓉兰 | Permanent magnet installation equipment for low speed permanent magnetic synchronous generator |
CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动(上海)有限公司 | Magnetic steel assembly machine |
CN103066769A (en) * | 2012-12-20 | 2013-04-24 | 南车株洲电机有限公司 | Permanent magnet motor embedded-type magnetic pole assembly device and assembly technique thereof |
CN203119713U (en) * | 2013-01-11 | 2013-08-07 | 西安正麒电气有限公司 | Assembly fixture of vehicle permanent magnet motor rotor |
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2013
- 2013-09-17 CN CN201310423841.9A patent/CN104467308B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20100127012A (en) * | 2009-05-25 | 2010-12-03 | (주)설텍 | Apparatus for winding stator coils of permanent magnet type rotation machine |
CN201717753U (en) * | 2010-04-19 | 2011-01-19 | 江苏爱尔玛电机制造有限公司 | Positioning magnetic steel embedding tool with groove |
CN202068282U (en) * | 2011-05-22 | 2011-12-07 | 王蓉兰 | Permanent magnet installation equipment for low speed permanent magnetic synchronous generator |
CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动(上海)有限公司 | Magnetic steel assembly machine |
CN103066769A (en) * | 2012-12-20 | 2013-04-24 | 南车株洲电机有限公司 | Permanent magnet motor embedded-type magnetic pole assembly device and assembly technique thereof |
CN203119713U (en) * | 2013-01-11 | 2013-08-07 | 西安正麒电气有限公司 | Assembly fixture of vehicle permanent magnet motor rotor |
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Denomination of invention: A method for assembling magnetic steel of permanent magnet motor Effective date of registration: 20220113 Granted publication date: 20160921 Pledgee: Tai'an financing Company limited by guarantee Pledgor: SHANDONG OURUIAN ELECTRIC CO.,LTD. Registration number: Y2022980000464 |