Prevent the battery pole plates wrapper sheet machine that separators punctures
Present patent application is the divisional application of the application for a patent for invention of Application No. 201210323489.7, filing date JIUYUE in 2012 4 days, entitled " battery pole plates packer ".
Technical field
The present invention relates to lead-acid battery and manufacture mechanical field, particularly a kind of automatic battery polar plate wrapping machine.
Background technology
Along with the development of electronic technology, present certain fields employ lithium battery and are used as power supply, but, lead-acid battery remains widely used in a lot of fields.nullThe structure of lead-acid battery includes shell、Internal battery pole plates and electrolyte,Battery pole plates is when producing,Need to wrap up wrapper sheet in battery pole plates both sides,In prior art,Mainly there are two kinds of wrapper sheet modes,One is pure manual wrapper sheet,Another is to use wrapper sheet machine wrapper sheet,Pure manual wrapper sheet mass ratio is preferable,But it is inefficient,Because power electrode is lead material,Considerable influence is had to operator is healthy,Existing wrapper sheet machine is only the conveyer device of a monolayer wrapper sheet,Operator holds electrode and wrapper sheet has been folded wrapper sheet,In order to prevent puncturing,Positive plate and negative plate will carry out wrapper sheet,Such battery,Although purer manual wrapper sheet efficiency increases,But,Need nonetheless remain for operator's manual operations,There is doubling plate the centre of this battery lead plate,But bottom only has one layer,Easily puncture,And workman is also intended to touch electrode,Still can be unhealthful.Therefore, in order to improve production efficiency, improve battery quality, need to design battery pole plates wrapper sheet machine.
Summary of the invention
It is an object of the invention to: in producing for the existing lead-acid battery described in background technology, manual wrapper sheet efficiency is low, ropy problem, it is provided that a kind of battery pole plates wrapper sheet machine preventing separators from puncturing.
nullThe technical scheme is that a kind of battery pole plates wrapper sheet machine preventing separators from puncturing of the present invention,It includes exporting for the separators of output electrode dividing plate pinching guide、Dividing plate is cut into the dividing plate cutter sweep of certain length、For stacking the positive plate device for pilling of positive plate、The horizontal liftout attachment of positive plate for positive plate is ejected from positive plate device for pilling、For positive plate to be turned to the positive plate turning device of plumbness from level、Positive plate after supporting upset also guides positive plate to complete the positive plate wrapper sheet guide of dividing plate parcel、Positive plate after wrapper sheet is separated into the positive plate equidistant separation device of a determining deviation、The vertical pusher of positive plate in storehouse is closed up for positive plate being pushed out to from positive plate equidistant separation device battery pole plates、For stacking the negative plate device for pilling of negative plate、The horizontal liftout attachment of negative plate for negative plate is ejected from negative plate device for pilling、For negative plate to be turned into the negative plate turning device of plumbness from level、For negative plate being separated into the negative plate equidistant separation device of a determining deviation、Close up the vertical pusher of negative plate in storehouse for negative plate being pushed out to from negative plate equidistant separation device battery pole plates and the pressing that the positive plate being arranged alternately and negative plate load in battery box is entered box device,Above-mentioned separators output pinches guide、Dividing plate cutter sweep、Positive plate device for pilling、Positive plate turning device、Positive plate wrapper sheet guide and positive plate equidistant separation device are arranged at pressing and enter the side of box device,Negative plate device for pilling、Negative plate turning device、Negative plate equidistant separation device pusher vertical with negative plate is arranged at pressing and enters the opposite side of box device,Above-mentioned positive plate equidistant separation device and negative plate equidistant separation device are separately positioned on both sides before and after electrode barrier,The vertical pusher of positive plate is arranged at positive plate equidistant separation device front,The vertical pusher of negative plate is arranged on the rear of negative plate equidistant separation device.
Above-mentioned separators output pinches guide and includes assembling the wrapper sheet material volume mounting seat of wrapper sheet material volume, for the substrate being supported the wrapper sheet derived, the rubber roll of the driven by motor being arranged on substrate and wrapper sheet clamping and conveying device, above-mentioned substrate is arranged at the front side of wrapper sheet material volume mounting seat, above-mentioned wrapper sheet clamping and conveying device include being arranged at the guide rail below substrate, be contained on guide rail pinch, control to pinch gripper cylinder and the dragging clamping or unclamping and pinch and draw cylinder along what guide rail moved without bar.
Above-mentioned dividing plate cutter sweep includes the drive shaft that cylinder drives, the some groups of cutter units being arranged at a certain distance in drive shaft, often group cutter unit includes linear axis bearing, guide rod, slide block, knife rest and blade, it is provided with cavity inside above-mentioned linear axis bearing, drive shaft is arranged at the lateral wall of linear axis bearing, above-mentioned guide rod is vertically arranged at inside linear axis bearing, slide block is arranged on guide rod, above-mentioned knife rest is contained in the lower sides of slide block, blade is fixed on knife rest, guide rod is provided with spring, this spring is arranged between the inwall of the upper surface of slide block and the top board of linear axis bearing.
Above-mentioned positive plate device for pilling and negative plate device for pilling all include that unit stacked by some Battery pack pole plates, each battery pole plates is stacked unit and is arranged according to a determining deviation, each battery pole plates is stacked unit and is included base plate, battery pole plates location-plate and eliminate gravity installation, above-mentioned battery pole plates location-plate is perpendicular plate, eliminate gravity installation include briquetting connecting plate, several elimination gravity briquettings connected by briquetting connecting plate and promote cylinder, eliminate gravity briquetting and be arranged at the bottom of battery pole plates, relative with battery pole plates location-plate.
The horizontal liftout attachment of above-mentioned positive plate and the horizontal liftout attachment of negative plate all include horizontal guide rail, the sliding substrate being arranged on horizontal guide rail, are arranged at some groups of pole plate top flats below sliding substrate and connect pole plate top flat and the contiguous block of sliding substrate, are provided with the release cylinder promoting sliding substrate band movable plate electrode top flat to move along horizontal guide rail direction in the side of sliding substrate.
Above-mentioned positive plate turning device all includes into several trip shafts that certain intervals is arranged side by side with negative plate turning device, the battery pole plates upset storehouse being respectively arranged on each trip shaft and the driving assembly driving trip shaft drive battery pole plates upset storehouse to rotate, above-mentioned battery pole plates upset storehouse is tabular, the cavity for carrying battery pole plates it is provided with in it, above-mentioned trip shaft one end is provided with gear, the above-mentioned assembly that drives includes the tooth bar engaged with aforesaid gears, rack guide rail and pull cylinder, tooth bar is arranged on rack guide rail, cylinder is connected with tooth bar end.
Above-mentioned positive plate wrapper sheet guide includes guiding pressure pin, driving guiding pressure pin carry out the horizontal extension mechanism of horizontal extension and drive horizontal extension mechanism to carry out the vertical lifting mechanism of vertical lift, above-mentioned horizontal extension mechanism includes horizontal linear guide rail, the horizontal sliding panel being arranged on horizontal linear guide rail and the Level Promoting cylinder driving sliding panel to move along horizontal linear guide rail, and some groups guide pressure pin to be arranged on horizontal sliding panel according to a determining deviation;Above-mentioned vertical lifting mechanism include vertical guide rail installing plate, vertical guide rail, the vertical lift substrate being arranged between vertical guide rail by slide block and drive vertical lift substrate elevating vertically promote cylinder, above-mentioned horizontal linear guide rail is arranged on vertical lift substrate.
Above-mentioned positive plate equidistant separation device and negative plate equidistant separation device all include that some Battery pack pole plates pinch unit and equidistant separation assembly, above-mentioned battery pole plates pinches unit and includes slider part and battery pole plates dividing plate, above-mentioned slider part spread configuration is on linear guide, several axially in parallel through holes with linear guide it are provided with on each slider part, adjacent slide block is connected by the draw bar through through hole, draw bar two ends are provided with stop nut, and first slider part is connected with Rodless cylinder.
The vertical pusher of above-mentioned positive plate pusher vertical with negative plate all includes vertical delivery device line slideway, can push cylinder along the vertical delivery device sliding substrate that vertical delivery device line slideway slides, spaced set many groups of vertical top flats on vertical delivery device sliding substrate and sliding substrate, above-mentioned vertical top flat includes top board and the connecting rod being vertically arranged, and connecting rod is fixed on vertical delivery device sliding substrate by the fixed block being arranged on sliding substrate.
Above-mentioned pressing enters box device and includes workbench, the support being arranged on workbench, battery pole plates pressing pusher and be arranged at the drawing mechanism below workbench, above-mentioned battery pole plates closes up storehouse and battery pole plates boxing device is arranged on support, it is provided with battery lead plate on above-mentioned workbench and enters box mouth, battery pole plates boxing device is arranged on battery lead plate and enters above box mouth, above-mentioned battery pole plates closes up storehouse and includes that the battery pole plates of both sides closes up plate and is arranged at battery pole plates and closes up the anti-down hairbrush inside plate, above-mentioned battery pole plates pressing pusher includes being arranged on battery pole plates and closes up compression cylinder and the damping cylinder of both sides before and after storehouse.
nullThe present invention prevents the battery pole plates wrapper sheet machine that separators punctures,Operation principle is as follows: before starting working,First positive plate and negative plate are stored respectively in positive plate device for pilling and negative plate device for pilling,And separators is wrapped in wrapper sheet material volume mounting seat,Then derived together with two-layer separators with wrapper sheet clamping and conveying device by rubber roll,It is cut to certain size by dividing plate cutter sweep,Meanwhile,Positive plate and negative plate are ejected from positive plate device for pilling and negative plate device for pilling by the horizontal liftout attachment of positive plate and the horizontal liftout attachment of negative plate respectively,Overturn respectively under the effect of positive plate turning device and negative plate turning device,Fall on the guiding pressure pin of positive plate wrapper sheet guide after positive plate upset,The position guiding pressure pin is arranged on the top of the dividing plate of well cutting,Pinch on the substrate of guide in separators output,It is provided with the slotted eye for accordion partition,The dividing plate guiding pressure pin and well cutting is placed exactly in above this slotted eye,When guiding pressure pin to move down,Dividing plate is pressed in slotted eye,Positive plate has been moved downwardly in the wrapper sheet folded along with guiding pressure pin,The unit that pinches of positive plate equidistant separation device is placed exactly in the lower section of described slotted eye,Dividing plate after guiding pressure pin to drive positive plate and fold enters into and pinches in unit,Then pressure pin is guided to be regained by horizontal extension mechanism,Positive plate is made to be completely encapsulated in dividing plate,Positive plate moved to battery pole plates by positive plate equidistant separation device and close up the front in storehouse,Meanwhile,Negative plate ejects from negative plate device for pilling,Pinching in unit of negative plate equidistant separation device is dropped into after upset,It is moved to battery pole plates by negative plate equidistant separation device and closes up the rear in storehouse,Now the position of positive plate and negative plate is exactly arranged alternately,Pushed to battery pole plates by the vertical pusher of positive plate pusher vertical with negative plate close up in storehouse,Now positive plate and negative plate are arranged alternately completely,Then the space in the middle of battery lead plate is eliminated by compression cylinder and damping cylinder,And make it be pressed to a certain degree,Then battery lead plate is moved to into box mouth,By mounted box cylinder, battery lead plate is pressed in battery box,Complete wrapper sheet and the mounted box process of battery lead plate,Finally,It is transported to specify position by drawing mechanism.
The present invention has positive effect: the whole process of battery pole plates wrapper sheet machine preventing separators from puncturing of the present invention all uses do mechanization operation, need not manual operation, in hgher efficiency, simultaneously, the wrapper sheet mode of the present invention is the mode using double-layer clapboard only bag positive plate, the most whether or there is two-layer dividing plate in the bottom of positive plate between positive plate and negative plate, be more prevented from puncturing of separators, improve the quality of battery.
Accompanying drawing explanation
Fig. 1 is the structural representation of the battery pole plates wrapper sheet machine preventing separators from puncturing of the present invention;
Fig. 2 is the structural representation that separators output pinches guide;
Fig. 3 is the structural representation of dividing plate cutter sweep;
Fig. 4 is the structural representation of pole plate device for pilling;
Fig. 5 is the structural representation of pole plate turning device;
Fig. 6 is the structural representation of positive plate wrapper sheet guide;
Fig. 7 is the structural representation of pole plate equidistant separation device;
Fig. 8 is the structural representation of the vertical pusher of pole plate;
Fig. 9 is the structural representation that pressing enters box device;
Figure 10 is the structural representation that battery pole plates closes up storehouse;
Figure 11 is the right view of the battery pole plates wrapper sheet machine preventing separators from puncturing;
In figure, 1 pinches guide for separators output, and 2 is dividing plate cutter sweep, and 3 is pole plate device for pilling, 4 is the horizontal liftout attachment of pole plate, and 5 is pole plate turning device, and 6 is positive plate wrapper sheet guide, 7 is pole plate equidistant separation device, and 8 is the vertical pusher of pole plate, and 9 enter box device for pressing;
1a is that mounting seat rolled up by wrapper sheet material, and 1b is substrate, and 1c is rubber roll, and 1d is guide rail, and 1e is for pinching folder, and 1f is gripper cylinder, and 1g is for draw cylinder without bar;
2a is drive shaft, and 2b is linear axis bearing, and 2c is guide rod, and 2d is slide block, and 2e is knife rest, and 2f is blade, and 2g is spring;
3a is base plate, and 3b is battery pole plates location-plate, and 3c is briquetting connecting plate, and 3d is for eliminating gravity briquetting, and 3e is for promoting cylinder;
4a is horizontal guide rail, and 4b is sliding substrate, and 4c is pole plate top flat, and 4d is contiguous block, and 4e is for releasing cylinder;
5a is trip shaft, and 5b is that battery pole plates overturns storehouse, and 5c is gear, and 5d is tooth bar, and 5e is rack guide rail, and 5f is for pulling cylinder;
6a is for guiding pressure pin, and 6b is horizontal linear guide rail, and 6c is horizontal sliding panel, and 6d is Level Promoting cylinder, and 6e is vertical guide rail installing plate, and 6f is vertical guide rail, and 6g is vertical lift substrate, and 6h is for vertically promoting cylinder;
7a is that battery pole plates pinches unit, and 7b is battery pole plates dividing plate, and 7c is linear guide, and 7d is through hole, and 7e is draw bar, and 7f is gripper shoe, and 7g is cavity, and 7h is slider part, and 7i is connecting plate, 7j Rodless cylinder;
8a is vertical delivery device line slideway, and 8b is vertical delivery device sliding substrate, and 8c is vertical top flat, and 8d is that sliding substrate pushes cylinder, and 8e is top board, and 8f is connecting rod;
9a is workbench, and 9b is support, and 9c is that discharging pushes cylinder, and 9d is discharging track, and 9e is battery pole plates mounted box cylinder, and 9f is that battery lead plate enters box mouth, and 9g is that battery pole plates closes up storehouse, and 9h is that battery pole plates closes up plate, and 9j is compression cylinder, and 9k is damping cylinder;
Detailed description of the invention
1 to accompanying drawing 11 carries out detailed illustrating to the detailed description of the invention of the present invention below in conjunction with the accompanying drawings:
Embodiment (1)
nullA kind of battery pole plates wrapper sheet machine preventing separators from puncturing,It includes exporting for the separators of output electrode dividing plate pinching guide 1、Dividing plate is cut into the dividing plate cutter sweep 2 of certain length、For stacking the positive plate device for pilling 3 of positive plate、The horizontal liftout attachment of positive plate 4 for positive plate is ejected from positive plate device for pilling 3、For positive plate to be turned to the positive plate turning device 5 of plumbness from level、Positive plate after supporting upset also guides positive plate to complete the positive plate wrapper sheet guide 6 of dividing plate parcel、Positive plate after wrapper sheet is separated into the positive plate equidistant separation device 7 of a determining deviation、For positive plate being pushed out to from positive plate equidistant separation device 7 the vertical pusher of positive plate 8 that battery pole plates closes up storehouse 9g、For stacking the negative plate device for pilling 3 of negative plate、The horizontal liftout attachment of negative plate 4 for negative plate is ejected from negative plate device for pilling 3、For negative plate to be turned into the negative plate turning device 5 of plumbness from level、For negative plate being separated into the negative plate equidistant separation device 7 of a determining deviation、Close up the vertical pusher of negative plate 8 of storehouse 9g for negative plate being pushed out to from negative plate equidistant separation device 7 battery pole plates and the pressing that the positive plate being arranged alternately and negative plate load in battery box is entered box device 9,Described separators output pinches guide 1、Dividing plate cutter sweep 2、Positive plate device for pilling 3、Positive plate turning device 5、Positive plate wrapper sheet guide 6 and positive plate equidistant separation device 7 are arranged at pressing and enter the side of box device 9,Negative plate device for pilling 3、Negative plate turning device 5、Negative plate equidistant separation device 7 pusher 8 vertical with negative plate is arranged at pressing and enters the opposite side of box device 9,Described positive plate equidistant separation device 7 and negative plate equidistant separation device 7 are separately positioned on both sides before and after electrode barrier,The vertical pusher of positive plate 8 is arranged at positive plate equidistant separation device 7 front,The vertical pusher of negative plate 8 is arranged on the rear of negative plate equidistant separation device 7.
Embodiment (2)
Separators output described in aforementioned schemes pinches guide 1 and includes assembling wrapper sheet material volume mounting seat 1a of wrapper sheet material volume, for the substrate 1b that the wrapper sheet derived is supported, the rubber roll 1c of the driven by motor being arranged on substrate 1b and wrapper sheet clamping and conveying device, described substrate 1b is arranged at the front side of wrapper sheet material volume mounting seat 1a, described wrapper sheet clamping and conveying device includes the guide rail 1d being arranged at below substrate 1b, be contained on guide rail 1d pinches 1e, control to pinch 1e to clamp or gripper cylinder 1f and the dragging unclamped pinch 1e and draw cylinder 1g along what guide rail 1d moved without bar.
Embodiment (3)
Dividing plate cutter sweep 2 described in aforementioned schemes includes drive shaft 2a that cylinder drives, the some groups of cutter units being arranged at a certain distance in drive shaft 2a, often group cutter unit includes linear axis bearing 2b, guide rod 2c, slide block 2d, knife rest 2e and blade 2f, it is provided with cavity inside described linear axis bearing 2b, drive shaft 2a is arranged at the lateral wall of linear axis bearing 2b, described guide rod 2c is vertically arranged at inside linear axis bearing 2b, slide block 2d is arranged on guide rod 2c, described knife rest 2e is contained in the lower sides of slide block 2d, blade 2f is fixed on knife rest 2e, guide rod 2c is provided with spring 2g, this spring 2g is arranged between the inwall of the upper surface of slide block 2d and the top board 8e of linear axis bearing 2b.
Embodiment (4)
Positive plate device for pilling 3 described in aforementioned schemes and negative plate device for pilling 3 all include that unit stacked by some Battery pack pole plates, each battery pole plates is stacked unit and is arranged according to a determining deviation, each battery pole plates is stacked unit and is included base plate 3a, battery pole plates location-plate 3b and elimination gravity installation, described battery pole plates location-plate 3b is perpendicular plate, eliminate gravity installation and include briquetting connecting plate 3c, several elimination gravity briquetting 3d connected by briquetting connecting plate 3c and promotion cylinder 3e, eliminate gravity briquetting 3d and be arranged at the bottom of battery pole plates, relative with battery pole plates location-plate 3b.
Embodiment (5)
The horizontal liftout attachment of positive plate 4 described in aforementioned schemes and the horizontal liftout attachment of negative plate 4 all include horizontal guide rail 4a, is arranged on horizontal guide rail 4a sliding substrate 4b, it is arranged at some groups of pole plate top flat 4c below sliding substrate 4b and connects the contiguous block 4d of pole plate top flat 4c and sliding substrate 4b, being provided with the release cylinder 4e promoting sliding substrate 4b band movable plate electrode top flat 4c to move along horizontal guide rail 4a direction in the side of sliding substrate 4b.
Embodiment (6)
Positive plate turning device 5 described in aforementioned schemes all includes into several trip shafts 5a that certain intervals is arranged side by side with negative plate turning device 5, the battery pole plates upset storehouse 5b being respectively arranged on each trip shaft 5a and the driving assembly driving trip shaft 5a drive battery pole plates upset storehouse 5b to rotate, described battery pole plates upset storehouse 5b is tabular, the cavity 7g for carrying battery pole plates it is provided with in it, described trip shaft 5a one end is provided with gear 5c, the described assembly that drives includes the tooth bar 5d engaged with aforesaid gears 5c, rack guide rail 5e and pull cylinder 5f, tooth bar 5d is arranged on rack guide rail 5e, cylinder is connected with tooth bar 5d end.
Embodiment (7)
Positive plate wrapper sheet guide 6 described in aforementioned schemes includes guiding pressure pin 6a, driving guiding pressure pin 6a carry out the horizontal extension mechanism of horizontal extension and drive horizontal extension mechanism to carry out the vertical lifting mechanism of vertical lift, described horizontal extension mechanism includes horizontal linear guide rail 6b, the horizontal sliding panel 6c being arranged on horizontal linear guide rail 6b and the Level Promoting cylinder 6d driving sliding panel to move along horizontal linear guide rail 6b, and some groups guide pressure pin 6a to be arranged on horizontal sliding panel 6c according to a determining deviation;Described vertical lifting mechanism is included vertical guide rail installing plate 6e, vertical guide rail 6f, the vertical lift substrate 6g being arranged on by slide block between vertical guide rail 6f and drives the vertical of vertical lift substrate 6g lifting to promote cylinder 6h, described horizontal linear guide rail 6b to be arranged on vertical lift substrate 6g.
Embodiment (8)
Positive plate equidistant separation device 7 described in aforementioned schemes and negative plate equidistant separation device 7 all include that some Battery pack pole plates pinch unit 7a and equidistant separation assembly, described battery pole plates pinches unit 7a and includes slider part 7h and battery pole plates dividing plate 7b, described slider part 7h spread configuration is on linear guide 7c, several axially in parallel through hole 7d with linear guide 7c it are provided with on each slider part 7h, adjacent slide block is connected by the draw bar 7e through through hole 7d, draw bar 7e two ends are provided with stop nut, first slider part 7h is connected with Rodless cylinder 7j.
Described battery pole plates dividing plate includes two pieces of dividing plates, and the plate face of dividing plate is vertical with linear guide direction, and the centre of dividing plate is provided with gripper shoe 7f, and dividing plate intermediate formation loads the cavity 7g of battery pole plates.
Described slider part 7h includes two slide blocks and is arranged at the connecting plate 7i for connecting two slide blocks of two slider top.
Embodiment (9)
The vertical pusher of positive plate 8 pusher 8 vertical with negative plate described in aforementioned schemes all includes vertical delivery device line slideway 8a, can push cylinder 8d along the vertical delivery device sliding substrate 8b that vertical delivery device line slideway 8a slides, spaced set many groups of vertical top flat 8c on vertical delivery device sliding substrate 8b and sliding substrate, described vertical top flat 8c includes top board 8e and connecting rod 8f being vertically arranged, and connecting rod 8f is fixed on vertical delivery device sliding substrate 8b by the fixed block being arranged on sliding substrate.
Embodiment (10)
Pressing described in aforementioned schemes enters box device 9 and includes workbench 9a, the support 9b being arranged on workbench 9a, battery pole plates pressing pusher and be arranged at the drawing mechanism below workbench 9a, described battery pole plates closes up storehouse 9g and battery pole plates boxing device is arranged on support 9b, it is provided with battery lead plate on described workbench 9a and enters box mouth 9f, battery pole plates boxing device is arranged on battery lead plate and enters above box mouth 9f, described battery pole plates closes up storehouse 9g and includes that the battery pole plates of both sides closes up plate 9h and is arranged at battery pole plates and closes up the anti-down hairbrush inside plate 9h, described battery pole plates pressing pusher includes being arranged on battery pole plates and closes up compression cylinder 9j and the damping cylinder 9k of both sides before and after the 9g of storehouse.
Battery pole plates boxing device described in such scheme is to be arranged at electrode to enter the briquetting that the battery pole plates mounted box cylinder 9e above box mouth drives
Drawing mechanism described in such scheme is arranged on below workbench, and it includes that discharging pushes cylinder 9c and discharging track 9d.
Above example is the explanation of the detailed description of the invention to the present invention; rather than limitation of the present invention; person skilled in the relevant technique is without departing from the spirit and scope of the present invention; can also make various conversion and change and obtain the technical scheme of corresponding equivalent, the technical scheme of the most all equivalents all should be included into the scope of patent protection of the present invention.