CN104457604B - Asphalt pavement site radial strain test sensor based on optical fiber sensing technology - Google Patents
Asphalt pavement site radial strain test sensor based on optical fiber sensing technology Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 40
- 239000013307 optical fiber Substances 0.000 title claims abstract description 30
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 239000010426 asphalt Substances 0.000 title abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 42
- 239000003292 glue Substances 0.000 claims abstract description 16
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 7
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 6
- 229920000647 polyepoxide Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims 6
- 230000001681 protective effect Effects 0.000 claims 5
- 239000013536 elastomeric material Substances 0.000 claims 4
- 229920002457 flexible plastic Polymers 0.000 claims 4
- 210000002421 cell wall Anatomy 0.000 claims 1
- 230000003287 optical effect Effects 0.000 claims 1
- 230000001052 transient effect Effects 0.000 claims 1
- 238000004382 potting Methods 0.000 abstract description 56
- 150000001875 compounds Chemical class 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000002955 isolation Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000003068 static effect Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
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- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
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Abstract
一种基于光纤传感技术的沥青路面现场径向应变测试传感器,属于道路设备技术领域。其特征是在被测路面层铺设前埋设。放置前将灌封胶灌入灌封槽,封好灌封口及隔热层。在测试地点控制测试段铠装线的环形布置形状。完成路面结构的正常摊铺碾压后,缓慢拉紧光栅并暂时固定。拉动封固阀系统的控制线,令位于灌封槽内的光纤脱离隔封套与灌封胶直接接触。灌封胶完全达到刚度后,撤去解调仪处光纤的暂时固定。本发明的效果和益处是造价低,使用简单,布设方便,不影响路面正常施工,对路面结构本身的应力场分布影响很小。本发明避免了沥青路面结构成形过程中产生的大变形对传感器的损坏,又保持了测试时的高精度。
The invention relates to an on-site radial strain test sensor for asphalt pavement based on optical fiber sensing technology, which belongs to the technical field of road equipment. It is characterized in that it is buried before the pavement layer to be tested is laid. Before placing, pour the potting glue into the potting tank, seal the potting port and the heat insulation layer. Control the shape of the ring arrangement of the armored wires of the test section at the test site. After the normal paving and rolling of the pavement structure is completed, the grating is slowly tightened and temporarily fixed. Pull the control line of the sealing valve system, so that the optical fiber in the potting groove is separated from the sealing sleeve and directly contacts with the potting compound. After the potting glue has fully reached its rigidity, remove the temporary fixation of the optical fiber at the demodulator. The effects and benefits of the invention are low cost, simple use, convenient layout, no influence on the normal construction of the pavement, and little influence on the stress field distribution of the pavement structure itself. The invention avoids the damage to the sensor caused by the large deformation in the forming process of the asphalt pavement structure, and maintains the high precision during the test.
Description
技术领域technical field
本发明属于道路实验设备技术领域,涉及到的是一种基于光纤传感技术的沥青路面现场径向应变测试传感器。The invention belongs to the technical field of road experiment equipment, and relates to an on-site radial strain test sensor for asphalt pavement based on optical fiber sensing technology.
技术背景technical background
道路是交通基础设施的重要组成部分,近年来我国公路建设投资均占我国GDP的2%-3%。但从全世界范围来看,道路的早期病害问题从未得到根本解决。另一方面,路面的维修对道路通行的影响变得越来越难以忍受,并容易引发恶性交通事故。因此,随着经济的发展,以及对道路的承载重交通需求,提高道路结构的使用性能已经成为道路工程的重点研究目标。Road is an important part of transportation infrastructure. In recent years, my country's road construction investment has accounted for 2%-3% of my country's GDP. But from a global perspective, the early disease problem of roads has never been fundamentally resolved. On the other hand, the impact of road maintenance on road traffic has become more and more unbearable, and it is easy to cause vicious traffic accidents. Therefore, with the development of the economy and the demand for heavy traffic on the road, improving the performance of the road structure has become a key research goal of road engineering.
长期以来,国内外沥青混合料设计都以经验法为主,随着人们对道路结构承受高交通量、重荷载以及长寿命的要求不断增加,道路结构性能及其损伤演化规律的把握越来越受到重视,国内外道路工程界的研究工作加重了力学分析在道路结构设计中的应用。道路结构的早期病害问题的根本解决需要对道路材料、结构、水文地质、荷载及环境等因素综合作用力学行为的准确把握,而缺乏有效的测试手段提供参考数据是这项工作的关键阻力之一。For a long time, the design of asphalt mixtures at home and abroad has been mainly based on empirical methods. With the increasing requirements for road structures to withstand high traffic volume, heavy loads and long life, the performance of road structures and their damage evolution are becoming more and more grasped. Attention has been paid to it, and the research work in the field of road engineering at home and abroad has aggravated the application of mechanical analysis in road structure design. The fundamental solution to the early disease problem of road structure requires an accurate grasp of the mechanical behavior of the comprehensive action of road materials, structures, hydrogeology, loads and the environment, and the lack of effective testing methods to provide reference data is one of the key obstacles to this work .
动态模量、重复加载以及静态蠕变等室内实验方法的提出标志着对沥青路面材料精细力学分析的开始,但对于高度不均匀、各向异性、拉压不同性的沥青路面材料,现场测试更能反映道路结构在环境-交通荷载耦合作用下的实际响应。如何将现场道路结构响应与实验室路面试件的精密测试关联,也同样具有重要意义。The introduction of indoor experimental methods such as dynamic modulus, repeated loading, and static creep marks the beginning of the fine mechanical analysis of asphalt pavement materials, but for asphalt pavement materials with uneven height, anisotropy, and different tension and compression, field tests are more important. It can reflect the actual response of the road structure under the coupled action of environment-traffic loads. How to correlate the field road structure response with the precise test of laboratory road test specimens is also of great significance.
道路结构的恶劣服役环境和沥青混合料的特性要求埋在道路结构中的传感器需能承受高温(高达160℃)、潮湿的工作环境、高碾压力、重复重荷载等,并且有大的覆盖面,因此绝大多数传统的土木工程传感器不能直接用于道路结构中。而现有的基于光纤技术的现场路面应变测试技术也仅限于直线型测量,受光纤敏感元件及封装材料尺寸限制,传感器标距也很难控制到很小。The harsh service environment of the road structure and the characteristics of the asphalt mixture require that the sensors embedded in the road structure must be able to withstand high temperature (up to 160 ° C), wet working environment, high rolling pressure, repeated heavy loads, etc., and have a large coverage , so the vast majority of traditional civil engineering sensors cannot be directly used in road structures. However, the existing on-site road surface strain measurement technology based on optical fiber technology is limited to linear measurement, and it is difficult to control the gauge length of the sensor to a small size due to the size limitation of optical fiber sensitive components and packaging materials.
发明内容Contents of the invention
本发明的目的是在于提供一种基于光纤传感技术的沥青路面现场径向应变测试传感器。The purpose of the present invention is to provide a kind of on-the-spot radial strain test sensor of asphalt pavement based on optical fiber sensing technology.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种基于光纤传感技术的沥青路面现场径向应变测试传感器,包括裸光纤光栅、铠装保护线、形状控制器、灌封槽、单端固定块、变形缓冲槽、隔热层及封固阀系统;裸光纤光栅作为变形敏感元件。封固阀系统包括控制线、密封垫以及隔封套。An on-site radial strain test sensor for asphalt pavement based on optical fiber sensing technology, including bare fiber grating, armored protection wire, shape controller, potting groove, single-end fixing block, deformation buffer groove, heat insulation layer and sealing Valve system; bare fiber grating as deformation sensitive element. The containment valve system includes control lines, gaskets, and isolation sleeves.
将裸光纤光栅或加套管保护的光纤光栅穿入用作测量部分的铠装线,确保光栅始终位于环形测试区域。光纤光栅的一端引出线由单端固定块固定于灌封槽内,光纤光栅的另一端作为信号传输段预先穿过灌封槽内封固阀系统的隔封套部分,然后穿过变形缓冲槽和灌封槽两端的预留孔。传感器埋设前将封固阀系统在灌封槽内的密封垫用低粘度胶固定于灌封槽内侧,位于灌封槽外的另一密封垫紧贴灌封槽壁,确保将灌封槽外端的预留孔密封,灌封胶不从灌封槽的预留孔中流出。封固阀系统位于灌封槽外的控制线由单独铠装保护线引出路面结构或控制线与光纤传输线一起穿过同一铠装保护线引至连接解调仪器点。灌封槽上部设有灌胶口。灌封槽及变形缓冲槽外部设由隔热材料构成的隔热层。隔热层可以避免沥青路面成型时高温对灌封胶的快速固化作用。形状控制器可以是圆柱体或圆环,用于在传感器布设时控制测试段铠装线的圆形布置形状,传感器放置好后可撤掉。Thread a bare fiber grating or a sleeved fiber grating into the armored wire used as the measurement section, making sure that the grating is always in the ring test area. One end of the fiber grating leads is fixed in the potting tank by a single-end fixing block, and the other end of the fiber grating is used as a signal transmission section to pass through the sealing sleeve part of the sealing valve system in the potting tank in advance, and then through the deformation buffer tank and Reserved holes at both ends of the potting tank. Before the sensor is buried, the sealing gasket of the sealing valve system in the potting tank is fixed on the inside of the potting tank with low-viscosity glue, and the other gasket located outside the potting tank is close to the wall of the potting tank to ensure that the outside of the potting tank The reserved hole at the end is sealed, and the potting compound does not flow out of the reserved hole in the potting tank. The control line of the sealing valve system located outside the potting tank is led out of the pavement structure by a separate armored protection line or the control line and the optical fiber transmission line pass through the same armored protection line to lead to the connection demodulation instrument point. The upper part of the potting tank is provided with a potting port. A heat insulation layer made of heat insulation material is arranged outside the potting tank and the deformation buffer tank. The heat insulation layer can avoid the rapid curing effect of high temperature on the potting compound when the asphalt pavement is formed. The shape controller can be a cylinder or a ring, which is used to control the circular layout shape of the armored wire of the test section when the sensor is laid, and can be removed after the sensor is placed.
单端固定块采用纤维强化塑料(FRP,Fiber Reinforced Polymer)、环氧树脂材料或金属材料构成;灌封胶由低粘度环氧树脂材料构成;封固阀系统控制线由金属丝或变形小的塑料线构成;封固阀系统隔封套由软塑料或橡胶材料构成;封固阀系统密封垫由软塑料或橡胶材料构成;灌封槽采用金属材料或纤维强化塑料构成;形状控制器不限材料。The single-end fixing block is made of fiber reinforced plastic (FRP, Fiber Reinforced Polymer), epoxy resin material or metal material; the potting glue is made of low-viscosity epoxy resin material; the sealing valve system control line is made of metal wire or small deformation Composed of plastic wires; the sealing sleeve of the sealing valve system is made of soft plastic or rubber material; the gasket of the sealing valve system is made of soft plastic or rubber material; the potting groove is made of metal material or fiber reinforced plastic; the shape controller is not limited to materials .
该沥青路面现场径向应变测试传感器在被测路面层铺设前埋设。传感器放置前调制好灌封胶灌入灌封槽,之后封好灌封口及隔热层。布设传感器时在测试地点利用形状控制器控制测试段铠装线的环形布置形状,在传感器连接解调仪处轻微拉紧光纤定型,之后去掉形状控制器。在传感器上可预铺部分沥清混合料用于更好的定型。完成路面结构的正常摊铺碾压后,将传输光纤连接至光栅解调仪,一边观察解调仪数据一边缓慢拉传输段光纤,直至光栅绷紧开始受拉时停止拉伸,并在外部传输段暂时固定,保持轻微手拉状态。拉动封固阀系统的控制线,令灌封槽内的密封垫脱离粘结的灌封槽侧壁直至到达对面侧壁,致使位于灌封槽内的光纤脱离隔封套与灌封胶直接接触。等灌封胶完全达到刚度后,撤去解调仪处光纤的暂时固定。测试时,可在传感器测量环中心位置进行动静载加载,传感器测量的应变值则可以转化为测点处的径向应变值。The on-site radial strain test sensor of the asphalt pavement is buried before the pavement layer to be tested is laid. Before the sensor is placed, the potting glue is prepared and poured into the potting tank, and then the potting port and the heat insulation layer are sealed. When laying out the sensor, use the shape controller to control the circular layout shape of the armored wire in the test section at the test site, slightly tighten the optical fiber at the sensor connection demodulator, and then remove the shape controller. A portion of bitumen mixture can be pre-spread on the sensor for better shaping. After completing the normal paving and rolling of the pavement structure, connect the transmission fiber to the grating demodulator, and slowly pull the transmission fiber while observing the data of the demodulator, until the grating stops stretching when it starts to be stretched, and transmits it externally The segment is temporarily fixed, keeping a slight hand pull. Pull the control line of the sealing valve system, so that the sealing gasket in the potting tank is separated from the bonded side wall of the potting tank until it reaches the opposite side wall, so that the optical fiber in the potting tank is separated from the isolation sleeve and directly contacts the potting compound. After the potting compound fully reaches the rigidity, remove the temporary fixation of the optical fiber at the demodulator. During the test, dynamic and static loads can be carried out at the center of the measuring ring of the sensor, and the strain value measured by the sensor can be converted into the radial strain value at the measuring point.
本发明的效果和益处是造价低,使用简单,布设方便,不影响路面正常施工。由于光纤本身直径很小,因此本发明所涉及传感器直径也可以做小,则对路面结构本身的应力场分布影响很小。本发明避免了沥青路面结构成形过程中产生的大变形对传感器的损坏,又保持了测试时的高精度。本发明所涉及传感器测量半径可调,可同时在加载点中心不同半径处连续布设,这是受限于标距尺寸的直线型传感器很难达到的。本发明所涉及传感器的环形设计更便于与沥青混合料室内圆柱形沥青试块加载测试结果相比较,由于环形周长是直径的3.14倍,故在同样标距的基础上,环形设计可以测试的区域更小,精度可控性更高。本发明所涉及传感器即可以测量静应变,也可以测动应变,还作为现场动态响应测试设备与沥青混合料动态模量实验相配合,也可以配合道路弯沉设备进行道路结构内部响应测量。The effects and benefits of the invention are low cost, simple use, convenient layout, and no influence on normal road construction. Since the diameter of the optical fiber itself is very small, the diameter of the sensor involved in the present invention can also be made small, which has little influence on the stress field distribution of the road surface structure itself. The invention avoids the damage to the sensor caused by the large deformation in the forming process of the asphalt pavement structure, and maintains the high precision during the test. The measuring radius of the sensor involved in the present invention is adjustable, and it can be continuously arranged at different radii in the center of the loading point at the same time, which is difficult for linear sensors limited by gauge length. The annular design of the sensor involved in the present invention is more convenient to compare with the loading test results of the cylindrical asphalt test block in the asphalt mixture chamber. Since the annular perimeter is 3.14 times the diameter, the annular design can be tested on the basis of the same gauge length. The area is smaller and the precision controllability is higher. The sensor involved in the invention can measure static strain and dynamic strain, and can also be used as on-site dynamic response testing equipment to cooperate with asphalt mixture dynamic modulus experiment, and can also cooperate with road deflection equipment to measure internal response of road structure.
附图说明Description of drawings
附图1是基于光纤传感技术的沥青路面现场径向应变测试传感器及封固阀系统主要部件结构示意图。Accompanying drawing 1 is the structural diagram of the main components of the on-site radial strain test sensor and the sealing valve system of the asphalt pavement based on the optical fiber sensing technology.
附图2是传感器整体布设示意图。Accompanying drawing 2 is a schematic diagram of the overall layout of the sensor.
图中:1裸光纤光栅;2铠装保护线;3单端固定块;4控制线;5隔封套;6灌封槽;7密封垫;8变形缓冲槽;9隔热层;10光纤光栅解调仪;11形状控制器。In the figure: 1 bare optical fiber grating; 2 armored protection line; 3 single-end fixed block; 4 control line; demodulator; 11 shape controllers.
具体实施方式detailed description
下面结合技术方案和附图详细说明本发明的具体实施方式。The specific implementation manner of the present invention will be described in detail below in conjunction with the technical scheme and the accompanying drawings.
如图所示,主要包括裸光纤光栅1、铠装保护线2、单端固定块3、控制线4、隔封套5、灌封槽6、密封垫7、变形缓冲槽8、隔热层9;光纤光栅解调仪10;形状控制器11。As shown in the figure, it mainly includes bare fiber grating 1, armored protection line 2, single-end fixing block 3, control line 4, isolation envelope 5, potting groove 6, sealing gasket 7, deformation buffer groove 8, and heat insulation layer 9 ; Fiber Bragg grating demodulator 10; Shape controller 11.
将光纤光栅带套管穿入用作测量部分的铠装线,确保光栅始终位于环形测试区域。光纤光栅的一端由单端固定块固定于灌封槽内,另一端作为信号传输段分别穿过变形缓冲槽及灌封槽内的预留孔,并预先穿过灌封槽内封固阀系统的隔封套部分。封固阀系统的隔封套和密封垫由控制线相连。传感器埋设前封固阀系统在灌封槽内的密封垫用低粘度胶固定于灌封槽一侧,此时灌封槽外密封垫紧贴灌封槽壁,确保灌封胶不从灌封槽的光纤预留孔中流出。封固阀系统位于灌封槽外的控制线由单独铠装线引出路面结构或与光纤传输线一起穿过同一铠装线引至连接解调仪器点。灌封槽上部设有灌胶口。灌封槽及变形缓冲槽外部设由隔热材料构成的隔热层。Thread the fiber grating tape sleeve through the armored wire used as the measurement section, making sure that the grating is always in the annular test area. One end of the fiber grating is fixed in the potting tank by a single-end fixing block, and the other end, as a signal transmission section, passes through the deformation buffer tank and the reserved hole in the potting tank respectively, and passes through the sealing valve system in the potting tank in advance part of the isolation envelope. The isolation sleeve and the gasket of the sealed valve system are connected by a control line. Before the sensor is buried, the sealing gasket of the sealing valve system in the potting tank is fixed on one side of the potting tank with low-viscosity glue. Outflow from the fiber reserved hole in the groove. The control line of the sealing valve system located outside the potting tank is led out of the pavement structure through a separate armored line or leads to the connection demodulation instrument point through the same armored line together with the optical fiber transmission line. The upper part of the potting tank is provided with a potting port. A heat insulation layer made of heat insulation material is arranged outside the potting tank and the deformation buffer tank.
该沥青路面现场径向动静态应变测试传感器在被测路面层铺设前埋设。传感器埋设时调制好灌封胶灌入灌封槽,之后封好灌封口及隔热层。布设传感器时在测试地点利用形状控制器控制测试段铠装线的环形布置形状,在传感器连接解调仪处轻微拉紧光纤定型,之后去掉形状控制器。在传感器上可预铺部分理清混合料用于更好的定型。完成路面结构的正常摊铺碾压后,将传输光纤连接至光栅解调仪,一边观察解调仪数据一边缓慢拉紧光栅,直至光栅绷紧开始受拉时停止拉伸,并暂时固定。拉动封固阀系统的控制线,令灌封槽内的密封垫脱离粘结的灌封槽侧壁直至到达对面侧壁,致使位于灌封槽内的光纤脱离隔封套与灌封胶直接接触。等灌封胶完全达到刚度后,撤去解调仪处光纤的简单固定。测试时,可在传感器测量环对应中心位置进行动静载加载,传感器测量的应变值则可以转化为测点处的径向应变值。The on-site radial dynamic and static strain test sensor of the asphalt pavement is buried before the pavement layer to be tested is laid. When the sensor is buried, the potting glue is prepared and poured into the potting tank, and then the potting port and the heat insulation layer are sealed. When laying out the sensor, use the shape controller to control the circular layout shape of the armored wire in the test section at the test site, slightly tighten the optical fiber at the sensor connection demodulator, and then remove the shape controller. Parts of cleared mix can be pre-laid on the sensor for better shaping. After the normal paving and rolling of the pavement structure is completed, the transmission fiber is connected to the grating demodulator, and the grating is slowly tightened while observing the data of the demodulator, until the grating is tense and starts to be pulled, stop stretching and temporarily fix it. Pull the control line of the sealing valve system, so that the sealing gasket in the potting tank is separated from the bonded side wall of the potting tank until it reaches the opposite side wall, so that the optical fiber in the potting tank is separated from the isolation sleeve and directly contacts the potting compound. After the potting compound fully reaches the rigidity, remove the simple fixation of the optical fiber at the demodulator. During the test, dynamic and static loads can be carried out at the corresponding center of the sensor measuring ring, and the strain value measured by the sensor can be converted into the radial strain value at the measuring point.
其中灌封槽和变形缓冲槽可以是一体,仅以侧壁隔开,也可以是独立槽。变形缓冲槽布设前后均为密封,灌封槽在埋设前设有灌胶开口。变形缓冲槽与灌封槽正对的外壁中部设有开口,孔径大小为刚好允许铠装线通过,且铠装线可在孔处自由进出,保证路面碾压时测试圈可随测试部分膨胀,伸入变形缓冲槽的铠装线的长度要保证路面碾压完毕后仍要有铠装线留在变形缓冲槽内部。变形缓冲槽与灌封槽分隔的侧壁中部预留小口,孔径大小为仅允许光纤通过,孔内壁可粘有橡胶层,防止灌封槽内的灌封胶流入变形缓冲槽。The potting tank and the deformation buffer tank can be integrated and only separated by side walls, or they can be independent tanks. The deformation buffer tank is sealed before and after laying, and the potting tank is provided with a glue filling opening before embedding. There is an opening in the middle of the outer wall facing the deformation buffer tank and the potting tank. The size of the hole is just enough to allow the armored wire to pass through, and the armored wire can enter and exit freely at the hole to ensure that the test ring can expand with the test part when the road is rolled. The length of the armored wire stretching into the deformation buffer tank will ensure that the armored wire remains in the deformation buffer tank after the road surface is rolled. A small opening is reserved in the middle of the side wall separating the deformation buffer tank and the potting tank. The hole size is only to allow the optical fiber to pass through. The inner wall of the hole can be glued with a rubber layer to prevent the potting glue in the potting tank from flowing into the deformation buffer tank.
该沥青路面现场径向应变测试传感器测量半径可根据需求改变。同一测试地点可沿不同深度、不同半径布设多个传感器以测量应变场分布情况。径向应变可根据下式求得。The measurement radius of the on-site radial strain test sensor for asphalt pavement can be changed according to requirements. Multiple sensors can be arranged along different depths and different radii at the same test site to measure the strain field distribution. The radial strain can be obtained according to the following formula.
εr=ε/(2π)ε r = ε/(2π)
式中εr表示测点处径向应变,ε表示光栅测得的应变值。In the formula, ε r represents the radial strain at the measuring point, and ε represents the strain value measured by the grating.
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