CN104452552A - Cross slope angle adjustment system, cross slope angle adjustment method, spiral distributor and paving machine thereof - Google Patents

Cross slope angle adjustment system, cross slope angle adjustment method, spiral distributor and paving machine thereof Download PDF

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Publication number
CN104452552A
CN104452552A CN201410768087.7A CN201410768087A CN104452552A CN 104452552 A CN104452552 A CN 104452552A CN 201410768087 A CN201410768087 A CN 201410768087A CN 104452552 A CN104452552 A CN 104452552A
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CN
China
Prior art keywords
horizontal wall
wall inscription
oil cylinder
telescopic adjustment
adjustment oil
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CN201410768087.7A
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CN104452552B (en
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吴俊良
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Dynapac China Compaction and Paving Equipment Co Ltd
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Dynapac China Compaction and Paving Equipment Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2301/00Machine characteristics, parts or accessories not otherwise provided for
    • E01C2301/02Feeding devices for pavers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention discloses a cross slope angle adjustment system, a cross slope angle adjustment method, a spiral distributor and a paving machine thereof. The cross slope angle adjustment system comprises a first cross slope sensor, a second cross slope sensor and a controller, wherein the first cross slope sensor is used for acquiring the cross slope angle alpha of an ironer of the paving machine in real time; the second cross slope sensor is used for acquiring the cross slope angle beta of the spiral distributor in real time; the controller is electrically connected with an electromagnetic valve, the first cross slope sensor and the second cross slope sensor; after the cross slope angle alpha and the cross slope angle beta are compared through the controller, the controller sends a voltage signal or a current signal to the electromagnetic valve of a telescopic regulating oil cylinder, the telescopic regulating oil cylinder is controlled to contract and stretch by electricity connection and disconnection of the electromagnetic valve so as to regulate the screw distributor, so that the inclination direction and the cross slope angle of the screw distributor are both the same as those of the ironer. According to the cross slope angle adjustment system, the cross slope angle of the screw distributor can be changed along the change of the cross slope angle of the ironer, not only can the horizontal smooth flowing of materials in a material tank without overflowing be guaranteed, but also the material distribution action of the extension section screw can be well guaranteed, and the high practical value is achieved.

Description

Horizontal wall inscription angular adjustment system and control method, spiral distributor and paver thereof
Technical field
The present invention relates to pavement spread equipment, particularly relate to horizontal wall inscription angular adjustment system and control method, spiral distributor, paver.
Background technology
Paver is a kind of common equipment of pavement construction, be a kind of construction equipment being mainly used in road base layer and the various material paving operation of surface layer, it is made up of parts such as fuselage, dynamical system, hydraulic system, running gear, conveying system, material-distributing system, screeds.The spiral distributor of material-distributing system is ingredient important in paver, and it is made up of hydraulic motor, hydraulic pump, high-pressure oil pipe, lifting appliance, reductor, sprocket wheel, chain, spiral cabinet, helical axis, helical blade, striker plate, support pull bar etc.During paver work, spiral distributor is responsible for the task of lateral transfer material, and its Main Function is transmitted from centre to both sides by material to be paved, and the passage of transmission is the feeding groove be made up of together with the screed of paver striker plate.After full feeding groove filled by material, under the effect of screed, material forming is initial road surface.Therefore whether the structural performance of spiral distributor, Selecting parameter and control mode be reasonable in the construction quality of the production capacity and road surface that directly affect spiral distributor.
The spiral distributor of existing paver be substantially all by spiral cabinet and paver after one's death wallboard be bolted, spiral distributor is made to become as a whole, only need to regulate the lifting of principal piece spiral distributor just can drive extension, fuselage both sides spiral distributor integral elevating, its elevation and subsidence regulating device has ratchet spanner mechanical adjustment and hydraulic control adjustment etc., in the majority with ratchet spanner mechanical adjustment.During paver work, the demand according to paving thickness is regulated by the terrain clearance of ratchet spanner by whole spiral distributor before paving, to reach the smooth outflow of material in feeding groove and uniform distribution; If during hydraulic jack adjustment stroke, by the terrain clearance of the control button adjustable screw tripper left and right lift cylinder stroke adjustment spiral distributor on operating desk when needing to regulate, meet paving thickness demand.But because screed realizes floating connection by big arm cylinder in paving process, when screed both sides paving thickness is inconsistent, there is a horizontal wall inscription angle [alpha] in screed and sub-surface.Along with the carrying out paved, horizontal wall inscription angle [alpha] may also can constantly change, as spiral distributor still horizontal arrangement and sub-surface do not have horizontal wall inscription angle, in the larger side of paving thickness because the material of demand is more, the surface that material may overflow across striker plate causes solid accumulation to the front of striker plate, and in the less side of paving thickness because demand material is less, extension spiral can not play good material-distributing action.When regulating with hydraulically extensible oil cylinder, when paving, the horizontal wall inscription angle [alpha] of screed may change at any time, paver operator accurately can not judge when should regulate the horizontal wall inscription angle of spiral distributor, and is also difficult to the size at the horizontal wall inscription angle of accurate assurance spiral distributor.
Therefore, be necessary to design a kind of horizontal wall inscription regulating system and control method, the horizontal wall inscription angle of spiral distributor is changed with the change of the horizontal wall inscription angle of screed, the smooth outflow that material is horizontal in feeding groove and not flash can be ensured, also the material-distributing action of extension spiral distributor can well be guaranteed, there is high practical value, time saving and energy saving.
Summary of the invention
In view of the above-mentioned problems in the prior art, technical problem to be solved by this invention is to provide a kind of horizontal wall inscription angular adjustment system, it can ensure that under any working condition that paves the horizontal wall inscription angle of spiral distributor is consistent with the horizontal wall inscription angle of screed, ensures carrying out smoothly of paving operation.
In order to solve the problems of the technologies described above, present invention employs following technical scheme: horizontal wall inscription angular adjustment system, be applied on paver, it comprises:
First horizontal wall inscription sensor, for the horizontal wall inscription angle [alpha] of the screed of Real-time Obtaining paver;
Second horizontal wall inscription sensor, for the horizontal wall inscription angle beta of Real-time Obtaining spiral distributor;
Controller, is connected with the electromagnetic valve of the telescopic adjustment oil cylinder of described spiral distributor, the first horizontal wall inscription sensor and the second horizontal wall inscription sensor electrical respectively; Wherein,
The horizontal wall inscription angle beta of the spiral distributor that the horizontal wall inscription angle [alpha] of the screed that described first horizontal wall inscription sensor obtains and the second horizontal wall inscription sensor obtain is after described controller contrast, described telescopic adjustment oil cylinder is sent to spiral distributor described in the voltage signal of described electromagnetic valve or current signal telescopic adjustment according to described controller, to make its incline direction identical with the incline direction of screed, and horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
As preferably, described first horizontal wall inscription sensor and described second horizontal wall inscription sensor are angular transducer.
The present invention provides a kind of spiral distributor simultaneously, comprises spiral cabinet, helical axis and telescopic adjustment oil cylinder, it is characterized in that, also comprises above-mentioned horizontal wall inscription angular adjustment system.
As preferably, described second horizontal wall inscription sensor setting is on described spiral cabinet.
As preferably, described telescopic adjustment oil cylinder comprises left telescopic adjustment oil cylinder and right telescopic adjustment oil cylinder.
The present invention also provides a kind of paver, comprises spiral distributor described above.
As preferably, described first horizontal wall inscription sensor setting is on described screed.
The present invention reoffers a kind of horizontal wall inscription angle regulation method, is applied on paver, comprises:
The horizontal wall inscription angle [alpha] of the screed of the first horizontal wall inscription sensor Real-time Obtaining paver, and this horizontal wall inscription angle [alpha] is sent to controller;
The horizontal wall inscription angle beta of the second horizontal wall inscription sensor Real-time Obtaining spiral distributor, and this horizontal wall inscription angle beta is sent to controller;
Controller analysis also compares the size of horizontal wall inscription angle [alpha] and horizontal wall inscription angle beta, and obtain electric or dead electricity according to com-parison and analysis output control electromagnetic valve, the left telescopic adjustment oil cylinder of spiral distributor and/or right telescopic adjustment oil cylinder are extended or retraction, to regulate described spiral distributor, make its incline direction identical with the incline direction of screed, and horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
As preferably, when the terrain clearance of the helical axis of spiral distributor exceeds its license terrain clearance scope, controller, by solenoid control left telescopic adjustment oil cylinder and right telescopic adjustment oil cylinder simultaneous retractable, is permitted within the scope of terrain clearance the terrain clearance of helical axis to be adjusted to.
As preferably, when the terrain clearance of described helical axis is adjusted to after within the scope of license terrain clearance, and horizontal wall inscription angle [alpha] is when being greater than or less than horizontal wall inscription angle beta, described controller continues the left telescopic adjustment oil cylinder of control by electromagnetic valve and/or right telescopic adjustment oil cylinder stretches, until horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
Compared with prior art, the beneficial effect of horizontal wall inscription angular adjustment system of the present invention and control method, spiral distributor and paver thereof is:
1, horizontal wall inscription angular adjustment system of the present invention, the horizontal wall inscription angle of spiral distributor can be made to change with the change of the horizontal wall inscription angle of screed, the smooth outflow that material is horizontal in hopper and not flash can be ensured, also the material-distributing action of extension spiral can well be guaranteed, there is high practical value, and the labour intensity of operator can be alleviated, time saving and energy saving.
2, spiral distributor of the present invention and paver thereof, owing to being provided with horizontal wall inscription angular adjustment system, to guarantee that under any operating mode spiral distributor both sides cloth meets the demand that paves, and ensure that pave smooth.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of horizontal wall inscription angular adjustment system of the present invention.
Fig. 2 is the workflow diagram of horizontal wall inscription angular adjustment system of the present invention.
Fig. 3 is the structural representation (illustrated therein is the partial structurtes of the frame of paver) of spiral distributor of the present invention.
Fig. 4 is spiral distributor of the present invention for the view on the inconsistent road surface of paving concrete pavement thickness of two sides.
Fig. 5 is the first position relationship schematic diagram of spiral distributor and screed in paving process.
Fig. 6 is the second position relationship schematic diagram of spiral distributor and screed in paving process.
Fig. 7 is the third position relationship schematic diagram of spiral distributor and screed in paving process.
Fig. 8 is the 4th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Fig. 9 is the 5th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Figure 10 is the 6th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Figure 11 is the 7th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Figure 12 is the 8th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Figure 13 is the 9th kind of position relationship schematic diagram of spiral distributor and screed in paving process.
Description of reference numerals
The right telescopic adjustment oil cylinder of 11-left telescopic adjustment oil cylinder 12-
The right drive unit of 21-left drive unit 22-
31-left-hand screw striker plate 32-right-hand screw striker plate
4-bracing or strutting arrangement 5-frame
The left principal piece spiral of 6-spiral cabinet 71-
72-right principal piece spiral 81-left-hand screw flap seat
82-right-hand screw flap seat 91-left extension spiral
92-right extension spiral
101-first horizontal wall inscription sensor 102-second horizontal wall inscription sensor
103-controller 104-sub-surface
105-paving concrete pavement shape layer
201-actual helical axis center line 202-permits terrain clearance scope
2011-upper limit axial location 2012-lower limit axial location
203-screed bottom surface
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in further detail, but not as a limitation of the invention.
As depicted in figs. 1 and 2, the horizontal wall inscription angular adjustment system of embodiments of the invention, be applied on paver, comprise: the first horizontal wall inscription sensor 101, second horizontal wall inscription sensor 102 and controller 103, first horizontal wall inscription sensor 101 and the second horizontal wall inscription sensor 102 are all electrically connected with controller 103, controller 103 be electrically connected with the electromagnetic valve of telescopic adjustment oil cylinder controlling spiral distributor, controls stretching of telescopic adjustment oil cylinder by the turnover of Controlling solenoid valve gain and loss electric control telescopic adjustment oil cylinder oil inlet and outlet hydraulic oil.First horizontal wall inscription sensor 101 is for the horizontal wall inscription angle [alpha] of the screed of Real-time Obtaining paver; Second horizontal wall inscription sensor 102 is for the horizontal wall inscription angle beta of Real-time Obtaining spiral distributor.The horizontal wall inscription angle [alpha] of the screed of the paver of Real-time Obtaining is sent to controller 103 by the first horizontal wall inscription sensor 101, the horizontal wall inscription angle beta of the spiral distributor of Real-time Obtaining is also sent to controller 103 by the second horizontal wall inscription sensor 102, controller 103 has comparative analysis function, after controller 103 contrasts horizontal wall inscription angle [alpha] and horizontal wall inscription angle beta, electromagnetic valve to telescopic adjustment oil cylinder sends the signal of telecommunication (voltage signal or current signal), make the running of hydraulic power oil of solenoid control telescopic adjustment oil cylinder oil inlet and outlet thus telescopic adjustment oil cylinder is stretched, identical with the incline direction of the incline direction with screed that make spiral distributor, and the horizontal wall inscription angle beta of spiral distributor is identical with the horizontal wall inscription angle [alpha] of screed.
The first horizontal wall inscription sensor 101 in the present embodiment and the second horizontal wall inscription sensor 102 are angular transducer, can Real-time Obtaining horizontal wall inscription angle value.
Spiral distributor of the present invention as shown in Figure 3, it comprises the left telescopic adjustment oil cylinder 11 of hydraulic pressure, the right telescopic adjustment oil cylinder 12 of hydraulic pressure, left drive unit 21, right drive unit 22, left-hand screw striker plate 31, right-hand screw striker plate 32, bracing or strutting arrangement 4, frame 5, spiral cabinet 6, left principal piece spiral 71, right principal piece spiral 72, left-hand screw flap seat 81, right-hand screw flap seat 82, left extension spiral 91 and right extension spiral 92.As shown in Figure 3, spiral distributor is connected with frame 5 with right telescopic adjustment oil cylinder 12 by left telescopic adjustment oil cylinder 11, just can the terrain clearance of adjustable screw tripper by the stroke that regulates left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12.It is connected with frame 5 by bracing or strutting arrangement 4 with right extension spiral 92 by left extension spiral 91.Left extension spiral 91 is connected with left-hand screw striker plate 31 by left-hand screw flap seat 81, and right extension spiral 92 is connected with right-hand screw striker plate 32 by right-hand screw flap seat 82.
Spiral distributor of the present invention also comprises above-mentioned horizontal wall inscription angular adjustment system, and wherein the second horizontal wall inscription sensor 102 is arranged on spiral cabinet 6, in the present embodiment, the second horizontal wall inscription sensor 102 has been arranged on the position in the middle of spiral cabinet 6 top.In fact, as long as be arranged on spiral distributor just can the horizontal wall inscription angle beta of Real-time Obtaining spiral distributor for the second horizontal wall inscription sensor 102, particular/special requirement be there is no for concrete setting position.But consider the convenience of installing and detect interference-free property, being generally arranged on spiral cabinet 6.Because the miscellaneous part of spiral distributor generally directly contacts with the material that paves, pave in material if the second horizontal wall inscription sensor 102 is arranged on miscellaneous part may be embedded in, affect the accuracy of its testing result.
Further analysis is when inconsistent by shaping road surface thickness of two sides, and as shown in Figure 4, sub-surface 104 is levels, and paving concrete pavement shape layer 105 is then that thickness of two sides is inconsistent, and namely in Fig. 4, left side is thick, and right side is thin.Because the screed of paver is connected with large arm, by controlling the horizontal wall inscription angle [alpha] of the flexible stroke adjustment screed of big arm cylinder, meet the demand that paves.Before paving, by the terrain clearance that adjustable screw tripper is suitable, meet paving thickness demand.When both sides, shaping road surface height is inconsistent, as kept spiral distributor and roadbed level, now to meet the material requirement of the thicker side that paves, the terrain clearance of spiral distributor must be improved, ensure to pave the material supply ability of thicker side, but in the thinner side that paves, because material requirement is less, it is too high that spiral distributor is liftoff, causes helical blade all evenly smoothly material can not be assigned to width to be paved away from material.Certainly, in this case, if in order to the smooth cloth of material meeting the thinner direction that paves, the terrain clearance of spiral distributor suitably can be reduced, another problem has also occurred simultaneously, and that is exactly in the thicker side that paves, because material requirement is too much, helical blade is completely completely embedded in compound (or being called the material that paves), possibly cannot complete sub-material and occur the accumulation of compound, and sub-material crosses the slow or compound phenomenon such as surface spilling at spiral striker plate.
The present invention, owing to being provided with horizontal wall inscription angular adjustment system, can ensure that the horizontal wall inscription angle beta of spiral distributor is consistent with the horizontal wall inscription angle [alpha] of screed all the time, and what guarantee paved carries out smoothly.Below specific works process is introduced.
Before paver work, constructor controls direction and the thickness of paving concrete pavement by setting steel wire etc. in both sides to be paved.According to prospecting, design and the concrete condition of roadbed, determine by the height of paving concrete pavement both sides.Spiral distributor horizontal positioned, presets suitable spiral terrain clearance according to paving thickness demand.Paver screed arranges the first horizontal wall inscription sensor 101, second horizontal wall inscription sensor 102 is set on spiral distributor simultaneously, and the first horizontal wall inscription sensor 101 and the second horizontal wall inscription sensor 102 are all electrically connected with controller 103, the angle value that the first horizontal wall inscription sensor 101 and the second horizontal wall inscription sensor 102 are gathered all passes in controller 103.The screed of paver is connected with frame by lift cylinder, and can meet the demand that paves smoothly by leveling system, and a horizontal wall inscription angle [alpha] appears in the bottom surface of screed and sub-surface.The material that the side demand now paving thicker is more, and the material requirement of the thinner side that paves is relatively less, as spiral distributor still keeps initial level to arrange, the thicker side material that will cause paving overflows the surface of spiral striker plate, and good material-distributing action can not be played due to material requirement less extension spiral in the thinner side that paves.Owing to having set up horizontal wall inscription angular adjustment system, the horizontal wall inscription angle [alpha] of screed can pass in controller 103 by the first horizontal wall inscription sensor 101 in real time, and the horizontal wall inscription angle beta of spiral distributor can also pass in controller 103 by the second horizontal wall inscription sensor 102 in real time that be simultaneously installed on spiral distributor.Whether the horizontal wall inscription angle beta that controller 103 compares spiral distributor is identical with the horizontal wall inscription angle [alpha] of screed, if identical, left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 keep set flexible stroke constant, pave and proceed, if the horizontal wall inscription angle beta of spiral distributor is different with the horizontal wall inscription angle [alpha] of screed, controller 103 sends control signal to the electromagnetic valve of the left telescopic adjustment oil cylinder 11 of control and regulation and right telescopic adjustment oil cylinder 12, the flexible stroke of both adjustments thus realize the horizontal wall inscription angle beta of adjustable screw tripper, because left telescopic adjustment oil cylinder 11 is connected with spiral distributor with right telescopic adjustment oil cylinder 12, can the horizontal wall inscription angle beta of adjustable screw tripper by the stroke of telescopic adjustment oil cylinder, until horizontal wall inscription angle beta is identical with horizontal wall inscription angle [alpha], and spiral separator is also identical with the incline direction of screed.So, by arranging horizontal wall inscription angular adjustment system, the horizontal wall inscription angle of spiral separator regulates in real time according to the horizontal wall inscription angle of screed, namely keep the horizontal wall inscription angle beta of spiral distributor identical with the horizontal wall inscription angle [alpha] of screed all the time, can guarantee the smooth flow of material in hopper and uniform distribution, what ensure to pave carries out smoothly.By arranging horizontal wall inscription angular adjustment system, the horizontal wall inscription angle beta of spiral distributor is changed with the change of the horizontal wall inscription angle [alpha] of screed, both are consistent all the time automatically, so both can ensure compound in the smooth circulation of spiral distributor both sides material not flash, also well can guarantee the material-distributing action of extension spiral, also ensure that material can not affect because of too much or very few the process that paves simultaneously.There is high practical value.
The present invention discloses a kind of horizontal wall inscription angle regulation method simultaneously, comprising:
The horizontal wall inscription angle [alpha] of the screed of the first horizontal wall inscription sensor Real-time Obtaining paver, and this horizontal wall inscription angle [alpha] is sent to controller;
The horizontal wall inscription angle beta of the second horizontal wall inscription sensor Real-time Obtaining spiral distributor, and this horizontal wall inscription angle beta is sent to controller;
Controller analysis also compares the size of horizontal wall inscription angle [alpha] and horizontal wall inscription angle beta, and stretch according to the left telescopic adjustment oil cylinder of com-parison and analysis output control spiral distributor and/or right telescopic adjustment oil cylinder, to regulate described spiral distributor, make its incline direction identical with the incline direction of screed, and horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
Due to for paving under different situations, the helical axis of paver has different license terrain clearance scopes, and the terrain clearance of helical axis should adjust within the scope of this license terrain clearance.The license terrain clearance scope of usual helical axis and paving thickness, the factors such as paving width are relevant, need determine according to actual conditions.When there are some researches show that heavy thickness paves (more than paving thickness 350mm), sometimes helical blade is completely buried, but be generally that helical blade diameter 2/3 is embedded in compound.And blade minimum point terrain clearance is between 80mm to 150mm usually, now the license terrain clearance scope of helical axis can add blade minimum point terrain clearance according to blade radius and obtain.According to the license terrain clearance scope of helical axis, need the stroke range of the left telescopic adjustment oil cylinder 11 of setting and right telescopic adjustment oil cylinder 12 in advance, to ensure that the terrain clearance of helical axis is within the scope of license terrain clearance.
Before paving, the terrain clearance of helical axis is set within license terrain clearance scope, but along with the carrying out paved, the paving thickness of paving concrete pavement constantly changes, and can cause the terrain clearance deviation permit terrain clearance scope of helical axis.
Therefore, control method of the present invention needs the terrain clearance of the helical axis first judging spiral distributor whether to be positioned at its license terrain clearance scope, if when the terrain clearance of the helical axis of spiral distributor exceeds its license terrain clearance scope, controller controls left telescopic adjustment oil cylinder and right telescopic adjustment oil cylinder simultaneous retractable, the terrain clearance of helical axis to be adjusted within the scope of license terrain clearance.
When the terrain clearance of described helical axis is adjusted to after within the scope of license terrain clearance, and horizontal wall inscription angle [alpha] is when being greater than or less than horizontal wall inscription angle beta, described controller continues the left telescopic adjustment oil cylinder of control and/or right telescopic adjustment oil cylinder stretches, until horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
Because the position relationship of spiral distributor and screed and both horizontal wall inscription angular relationships exist multiple different situation, specifically introduce below in conjunction with accompanying drawing: first it should be noted that: two dotted lines in Fig. 5 to Figure 13 and be license terrain clearance scope 202 between upper limit axial location 2011 lower limit axial location 2012, helical axis should be positioned at license terrain clearance scope 202 and parallel with the dotted line at lower limit axial location 2012 place with upper limit axial location 2011, namely, its axis of helical axis extreme higher position can not exceed upper limit axial location 2011, its axis of helical axis extreme lower position can not lower than lower limit axial location 2012.
One, spiral distributor is identical with the incline direction of screed
1, horizontal wall inscription angle [alpha] is greater than horizontal wall inscription angle beta
1) left side that paves highly is greater than right side height (direction of advance that paves be defined as before) that paves
I) when the terrain clearance of helical axis is positioned on license terrain clearance scope, namely as shown in Figure 5, actual helical axis center line 201 is positioned at the top of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 is extended, because the left side that paves highly is greater than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Fig. 5 is parallel with screed bottom surface 203, the extended length of left telescopic adjustment oil cylinder 11 should be less than the extended length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
II) when the terrain clearance of helical axis is positioned at below license terrain clearance scope, namely as shown in Figure 6, actual helical axis center line 201 is positioned at the below of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need to rise, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 shortens, because the left side that paves highly is greater than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Fig. 6 is parallel with screed bottom surface 203, the shortening length of left telescopic adjustment oil cylinder 11 should be greater than the shortening length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
2) left side that paves highly is less than right side height (direction of advance that paves be defined as before) that paves
I) when the terrain clearance of helical axis is positioned on license terrain clearance scope, namely as shown in Figure 7, actual helical axis center line 201 is positioned at the top of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 is extended, because the left side that paves highly is less than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Fig. 7 is parallel with screed bottom surface 203, the extended length of left telescopic adjustment oil cylinder 11 should be greater than the extended length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
II) when the terrain clearance of helical axis is positioned at the below of license terrain clearance scope, namely as shown in Figure 8, actual helical axis center line 201 is positioned at the below of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need to rise, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 shortens, because the left side that paves highly is less than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Fig. 8 is parallel with screed bottom surface 203, the shortening length of left telescopic adjustment oil cylinder 11 should be less than the shortening length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
2, horizontal wall inscription angle [alpha] is less than horizontal wall inscription angle beta
1) left side that paves highly is greater than right side height (direction of advance that paves be defined as before) that paves
I) when the terrain clearance of helical axis is positioned on license terrain clearance scope, namely as shown in Figure 9, actual helical axis center line 201 is positioned at the top of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 is all extended, because the left side that paves highly is greater than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Fig. 9 is parallel with screed bottom surface 203, the extended length of left telescopic adjustment oil cylinder 11 should be greater than the extended length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
II) when the terrain clearance of helical axis is positioned at the below of license terrain clearance scope, namely as shown in Figure 10, actual helical axis center line 201 is positioned at the below of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need to rise, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 shortens, because the left side that paves highly is greater than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Figure 10 is parallel with screed bottom surface 203, the shortening length of left telescopic adjustment oil cylinder 11 should be less than the shortening length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
2) left side that paves highly is less than right side height (direction of advance that paves be defined as before) that paves
I) when the terrain clearance of helical axis is positioned on license terrain clearance scope, namely as shown in figure 11, actual helical axis center line 201 is positioned at the top of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 is extended, because the left side that paves highly is less than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Figure 11 is parallel with screed bottom surface 203, the extended length of left telescopic adjustment oil cylinder 11 should be less than the extended length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
II) when the terrain clearance of helical axis is positioned at the below of license terrain clearance scope, namely as shown in figure 12, actual helical axis center line 201 is positioned at the below of license terrain clearance scope 202, now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need to rise, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 shortens, because the left side that paves highly is less than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Figure 11 is parallel with screed bottom surface 203, the shortening length of left telescopic adjustment oil cylinder 11 should be greater than the shortening length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
Two, spiral distributor is different from the incline direction of screed
As shown in figure 13, when the terrain clearance of helical axis is greater than license terrain clearance scope, horizontal wall inscription angle [alpha] is greater than horizontal wall inscription angle beta, and the left side that paves highly is greater than when paving right side height (direction of advance that paves be defined as before), now left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 all need, namely the entire length of left telescopic adjustment oil cylinder 11 and right telescopic adjustment oil cylinder 12 is extended, because the left side that paves highly is greater than the right side height that paves, in order to make horizontal wall inscription angle beta consistent with horizontal wall inscription angle [alpha], namely the actual helical axis center line 201 in Figure 13 is parallel with screed bottom surface 203, the extended length of left telescopic adjustment oil cylinder 11 should be less than the extended length of right telescopic adjustment oil cylinder 12, until β=α, and ensure that the terrain clearance of now helical axis is within the license terrain clearance scope of initial setting.
The situation identical with the incline direction of spiral distributor and screed is similar, when spiral distributor is different from the incline direction of screed, also exists and above-mentioned multiple situation, but can easily be derived by above-mentioned accompanying drawing, therefore do not elaborate at this.
The present invention discloses a kind of paver, it comprises above-mentioned spiral distributor, and wherein the first horizontal wall inscription sensor 101 is arranged on the screed of paver.
Above embodiment is only exemplary embodiment of the present invention, and be not used in restriction the present invention, protection scope of the present invention is defined by the claims.Those skilled in the art can in essence of the present invention and protection domain, and make various amendment or equivalent replacement to the present invention, this amendment or equivalent replacement also should be considered as dropping in protection scope of the present invention.

Claims (10)

1. horizontal wall inscription angular adjustment system, is applied on paver, it is characterized in that, comprising:
First horizontal wall inscription sensor, for the horizontal wall inscription angle [alpha] of the screed of Real-time Obtaining paver;
Second horizontal wall inscription sensor, for the horizontal wall inscription angle beta of Real-time Obtaining spiral distributor; Controller, is connected with the electromagnetic valve of the telescopic adjustment oil cylinder of described spiral distributor, the first horizontal wall inscription sensor and the second horizontal wall inscription sensor electrical respectively; Wherein,
The horizontal wall inscription angle beta of the spiral distributor that the horizontal wall inscription angle [alpha] of the screed that described first horizontal wall inscription sensor obtains and the second horizontal wall inscription sensor obtain is after described controller contrast, described telescopic adjustment oil cylinder is sent to spiral distributor described in the voltage signal of described electromagnetic valve or current signal telescopic adjustment according to described controller, to make its incline direction identical with the incline direction of screed, and horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
2. horizontal wall inscription angular adjustment system according to claim 1, is characterized in that, described first horizontal wall inscription sensor and described second horizontal wall inscription sensor are angular transducer.
3. spiral distributor, comprises spiral cabinet, helical axis and telescopic adjustment oil cylinder, it is characterized in that, also comprises the horizontal wall inscription angular adjustment system described in claim 1 or 2.
4. spiral distributor according to claim 3, is characterized in that, described second horizontal wall inscription sensor setting is on described spiral cabinet.
5. spiral distributor according to claim 3, is characterized in that, described telescopic adjustment oil cylinder comprises left telescopic adjustment oil cylinder and right telescopic adjustment oil cylinder.
6. paver, is characterized in that, comprises the spiral distributor according to any one of claim 3 to 5.
7. paver according to claim 6, is characterized in that, described first horizontal wall inscription sensor setting is on described screed.
8. horizontal wall inscription angle regulation method, is applied on paver, it is characterized in that, comprising:
The horizontal wall inscription angle [alpha] of the screed of the first horizontal wall inscription sensor Real-time Obtaining paver, and this horizontal wall inscription angle [alpha] is sent to controller;
The horizontal wall inscription angle beta of the second horizontal wall inscription sensor Real-time Obtaining spiral distributor, and this horizontal wall inscription angle beta is sent to controller;
Controller analysis also compares the size of horizontal wall inscription angle [alpha] and horizontal wall inscription angle beta, and obtain electric or dead electricity according to com-parison and analysis output control electromagnetic valve, the left telescopic adjustment oil cylinder of spiral distributor and/or right telescopic adjustment oil cylinder are extended or retraction, to regulate described spiral distributor, make its incline direction identical with the incline direction of screed, and horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
9. control method according to claim 8, it is characterized in that, when the terrain clearance of the helical axis of spiral distributor exceeds its license terrain clearance scope, controller, by solenoid control left telescopic adjustment oil cylinder and right telescopic adjustment oil cylinder simultaneous retractable, is permitted within the scope of terrain clearance the terrain clearance of helical axis to be adjusted to.
10. control method according to claim 9, it is characterized in that, when the terrain clearance of described helical axis is adjusted to after within the scope of license terrain clearance, and horizontal wall inscription angle [alpha] is when being greater than or less than horizontal wall inscription angle beta, described controller continues the left telescopic adjustment oil cylinder of control by electromagnetic valve and/or right telescopic adjustment oil cylinder stretches, until horizontal wall inscription angle beta is equal with horizontal wall inscription angle [alpha].
CN201410768087.7A 2014-12-12 2014-12-12 Horizontal wall inscription angular adjustment system and control method, spiral distributor and paver thereof Expired - Fee Related CN104452552B (en)

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