CN104447626A - Alkene oxidation method - Google Patents

Alkene oxidation method Download PDF

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CN104447626A
CN104447626A CN201310413018.XA CN201310413018A CN104447626A CN 104447626 A CN104447626 A CN 104447626A CN 201310413018 A CN201310413018 A CN 201310413018A CN 104447626 A CN104447626 A CN 104447626A
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oxygenant
selectivity
hts
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oxidant
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CN104447626B (en
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朱斌
史春风
林民
舒兴田
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/12Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with hydrogen peroxide or inorganic peroxides or peracids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/04Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms

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  • Inorganic Chemistry (AREA)
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Abstract

一种烯烃氧化的方法,是在烯烃氧化反应条件下,使得烯烃和氧化剂在固定床上与催化剂进行接触反应,其特征在于包括每当指标(a)反应过程中氧化剂的转化率降低、触及90%和/或指标(b)目的产物氧化烯烃的选择性降低、触及92%时,以0.001~0.15h-1/d的幅度降低氧化剂的空速,使得当指标(c)氧化剂的转化率上升、触及94%和/或指标(d)目的产物氧化烯烃的选择性上升、触及94%时,保持氧化剂的空速的步骤。该方法可以在反应接触过程中维持氧化剂总的转化率和目的产物选择性,使总的运行时间延长,同时延缓催化剂失活,提高催化剂寿命。A method for oxidizing olefins, which is to make olefins and oxidants contact with a catalyst on a fixed bed under olefin oxidation reaction conditions, which is characterized in that whenever the conversion rate of oxidants in the indicator (a) is reduced and reaches 90% during the reaction process And/or index (b) when the selectivity of the target product oxidized olefins decreases and reaches 92%, reduce the space velocity of the oxidant in the range of 0.001 to 0.15h -1 /d, so that when the index (c) the conversion rate of the oxidant increases, The step of maintaining the space velocity of the oxidant when reaching 94% and/or when the selectivity of target product oxidized olefins in the indicator (d) rises and reaches 94%. The method can maintain the total conversion rate of the oxidant and the selectivity of the target product during the reaction contact process, prolong the total operation time, delay the deactivation of the catalyst and improve the service life of the catalyst.

Description

一种烯烃氧化的方法A kind of method of olefin oxidation

技术领域technical field

本发明涉及一种烯烃氧化的方法。The present invention relates to a method for oxidizing olefins.

背景技术Background technique

氧化烯烃是一类重要的含氧有机化合物,如氧化丙烯,又称为环氧丙烷(propylene oxide,简称PO),是一种重要的基本有机化工原料,在丙烯衍生物中产量仅次于聚丙烯。PO最大的用途是生产聚醚多元醇,以进一步加工制造聚氨酯,也可用于生产用途广泛的丙二醇。除此之外,环氧丙烷还可用于表面活性剂,油田破乳剂等的生产。Alkylene oxide is an important class of oxygen-containing organic compounds, such as propylene oxide, also known as propylene oxide (PO for short), is an important basic organic chemical raw material, and its output in propylene derivatives is second only to poly propylene. The biggest use of PO is to produce polyether polyols for further processing to make polyurethane, and it can also be used to produce propylene glycol which is widely used. In addition, propylene oxide can also be used in the production of surfactants, oilfield demulsifiers, etc.

随着聚氨酯材料等的广泛应用,环氧丙烷的需求量在逐年上升。目前,工业上生产环氧丙烷的工艺存在着弊端,尤其不符合绿色化学化工的要求。因此,人们迫切需要开发即经济且又对环境友好的生产方法。With the wide application of polyurethane materials, etc., the demand for propylene oxide is increasing year by year. At present, there are disadvantages in the process of producing propylene oxide in industry, especially it does not meet the requirements of green chemical industry. Therefore, there is an urgent need to develop economical and environmentally friendly production methods.

钛硅分子筛TS-1(US4410501)的出现,为烯烃环氧化、苯酚羟基化、酮醇的氧化等开辟了一条新的途径,特别是在烯烃环氧化方面,取得了很好的催化氧化效果。在以过氧化氢为氧化剂、甲醇为溶剂的反应体系中,钛硅分子筛对丙烯具有较高的催化活性,目前,Dow/BASF以及Degussa/Uhde已经将该工艺推向工业化。The appearance of titanium silicon molecular sieve TS-1 (US4410501) has opened up a new way for olefin epoxidation, phenol hydroxylation, ketone alcohol oxidation, etc., especially in olefin epoxidation, and achieved good catalytic oxidation Effect. In the reaction system using hydrogen peroxide as oxidant and methanol as solvent, titanium-silicon molecular sieves have high catalytic activity for propylene. At present, Dow/BASF and Degussa/Uhde have pushed this process to industrialization.

但存在的普遍问题是,装置运转一段时间后,催化剂的活性和选择性会降低,即催化剂在运转过程中会发生失活现象。目前主要解决的方式是采用器内再生和器外再生二种方式来使催化剂恢复活性。其中,器内再生主要是针对失活程度较轻的情况,一般采用溶剂和/或氧化剂在一定温度下浸渍或冲洗一定时间来实现;器外再生主要是针对失活程度较严重的情况,一般采用焙烧等方式来实现。一般在工业上,采用先经器内再生来使催化剂恢复活性,等到器内再生无法使催化剂活性恢复后,再采用器外再生。这样再生存在的问题是在再生后重新运行时,特别是器内再生后重新运行时,催化剂的活性和选择性波动较大,需要很长时间才能稳定,同时要结合提高反应温度等操作来实现反应的平稳运转,但这样会进一步加速催化剂失活以及降低目的产物选择性,影响后续产品精制分离,也不利于安全生产。However, there is a general problem that after a period of operation of the device, the activity and selectivity of the catalyst will decrease, that is, the catalyst will be deactivated during operation. At present, the main solution is to use two methods of internal regeneration and external regeneration to restore the activity of the catalyst. Among them, in-device regeneration is mainly for the case of relatively mild deactivation, which is generally realized by dipping or washing with solvent and/or oxidant at a certain temperature for a certain period of time; out-of-device regeneration is mainly for the case of severe deactivation It is achieved by means of roasting and the like. Generally, in the industry, the catalyst is reactivated by in-device regeneration first, and then the out-of-device regeneration is used after the in-device regeneration fails to restore the catalyst activity. The problem with this kind of regeneration is that when re-running after regeneration, especially when re-running after in-device regeneration, the activity and selectivity of the catalyst fluctuate greatly, and it takes a long time to stabilize. The smooth operation of the reaction, but this will further accelerate the deactivation of the catalyst and reduce the selectivity of the target product, which will affect the refining and separation of subsequent products, and is also not conducive to safe production.

CN101279959A公开了一种合成环氧丙烷的方法,其特征在于摩尔比1~15:0.5~5:1的低碳醇、丙烯、双氧水在装有催化剂的反应器内,丙烯和双氧水发生环氧化反应得到环氧丙烷,其中溶液pH值和反应温度在整个反应过程中随时根据双氧水转化率来调节,双氧水转化率一降低到88.5%,就提高溶液pH值和反应温度。该发明通过调节溶液pH值和反应温度可延长催化剂的单次运转寿命,催化剂单程寿命可达1200个小时以上。但这种方法不利于催化剂的反复多次再生,即影响催化剂的运行总寿命。CN101279959A discloses a method for synthesizing propylene oxide, which is characterized in that low-carbon alcohol, propylene, and hydrogen peroxide in a molar ratio of 1 to 15:0.5 to 5:1 are in a reactor equipped with a catalyst, and propylene and hydrogen peroxide are epoxidized Propylene oxide is obtained through the reaction, wherein the pH value of the solution and the reaction temperature are adjusted according to the conversion rate of hydrogen peroxide at any time during the entire reaction process. Once the conversion rate of hydrogen peroxide is reduced to 88.5%, the pH value of the solution and the reaction temperature are increased. The invention can prolong the single operation life of the catalyst by adjusting the pH value of the solution and the reaction temperature, and the single operation life of the catalyst can reach more than 1200 hours. However, this method is not conducive to the repeated regeneration of the catalyst, that is, it affects the total operating life of the catalyst.

发明内容Contents of the invention

本发明的目的即是提供一种烯烃氧化的方法。The object of the present invention is to provide a method for oxidizing olefins.

本发明的发明人经过大量的实验研究发现,当烯烃环氧化反应运行过程中氧化剂转化率低于90%和/或目的产物氧化烯烃的选择性低于92%时,以一定的幅度降低体系氧化剂的空速,其它物料空速保持不变,可以维持氧化剂的转化率和目的产物氧化烯烃的选择性在较高的水平,进而延长烯烃环氧化稳定运行时间。基于此,完成了本发明。The inventors of the present invention have found through a large number of experimental studies that when the oxidant conversion rate is lower than 90% and/or the selectivity of the target product oxidized olefins is lower than 92% during the operation of the olefin epoxidation reaction, the system will be reduced to a certain extent. The space velocity of the oxidant and the space velocity of other materials remain constant, which can maintain the conversion rate of the oxidant and the selectivity of the target product oxidized olefin at a relatively high level, thereby prolonging the stable operation time of olefin epoxidation. Based on this, the present invention has been accomplished.

本发明提供的方法,是在烯烃氧化反应条件下,使得烯烃和氧化剂在固定床上与催化剂进行接触反应,其特征在于包括每当指标(a)反应过程中氧化剂的转化率降低、触及90%和/或指标(b)目的产物氧化烯烃的选择性降低、触及92%时,以0.001~0.15h-1/d的幅度降低氧化剂的空速,使得当指标(c)氧化剂的转化率上升、触及94%和/或指标(d)目的产物氧化烯烃的选择性上升、触及94%时,保持氧化剂的空速的步骤。The method provided by the present invention is to make olefins and oxidants contact with catalysts on a fixed bed under the conditions of olefin oxidation reaction, which is characterized in that whenever the conversion rate of oxidants in the indicator (a) reaction process decreases, reaches 90% and / or index (b) when the selectivity of the target product oxidized olefins decreases and reaches 92%, reduce the space velocity of the oxidant in the range of 0.001 to 0.15h -1 /d, so that when the index (c) the conversion rate of the oxidant increases and reaches The step of maintaining the space velocity of the oxidant when the selectivity of 94% and/or the selectivity of target product oxidized alkenes of the indicator (d) rises and reaches 94%.

本发明提供的方法中,上述指标百分数均指摩尔百分数的形式,即指标(a)是反应过程中氧化剂的转化率(摩尔百分数);指标(b)目的产物氧化烯烃的选择性(摩尔百分数);指标(c)氧化剂的转化率(摩尔百分数);指标(d)目的产物氧化烯烃的选择性(摩尔百分数)。In the method provided by the present invention, the above index percentages all refer to the form of mole percentage, that is, index (a) is the conversion rate (mole percentage) of the oxidant in the reaction process; index (b) the selectivity of the target product oxidized olefin (mole percentage) ; Index (c) the conversion rate of the oxidant (mole percent); index (d) the selectivity of the target product oxidized olefin (mole percent).

在本发明提供的方法中,所说的催化剂以钛硅分子筛为活性组元,催化剂粒度优选为0.5~20000微米。本发明对于钛硅分子筛中钛原子的含量没有特别限定,可以为本领域的常规选择。具体地,钛硅分子筛用化学式xTiO2·SiO2表示时,x可以为0.0001~0.04,优选为0.01~0.03,更优选为0.015~0.025。所述钛硅分子筛可以为常见的具有各种拓扑结构的钛硅分子筛,例如:所述钛硅分子筛可以选自MFI结构的钛硅分子筛(如TS-1)、MEL结构的钛硅分子筛(如TS-2)、BEA结构的钛硅分子筛(如Ti-Beta)、MWW结构的钛硅分子筛(如Ti-MCM-22)、六方结构的钛硅分子筛(如Ti-MCM-41、Ti-SBA-15)、MOR结构的钛硅分子筛(如Ti-MOR)、TUN结构的钛硅分子筛(如Ti-TUN)和其它结构的钛硅分子筛(如Ti-ZSM-48)。In the method provided by the present invention, the catalyst uses titanium-silicon molecular sieve as an active component, and the particle size of the catalyst is preferably 0.5-20000 microns. The present invention has no special limitation on the content of titanium atoms in the titanium-silicon molecular sieve, which can be a conventional choice in the field. Specifically, when the titanium-silicon molecular sieve is represented by the chemical formula xTiO 2 ·SiO 2 , x may be 0.0001-0.04, preferably 0.01-0.03, and more preferably 0.015-0.025. The titanium-silicon molecular sieve can be a common titanium-silicon molecular sieve with various topological structures, for example: the titanium-silicon molecular sieve can be selected from a titanium-silicon molecular sieve with an MFI structure (such as TS-1), a titanium-silicon molecular sieve with a MEL structure (such as TS-2), titanium-silicon molecular sieves with BEA structure (such as Ti-Beta), titanium-silicon molecular sieves with MWW structure (such as Ti-MCM-22), titanium-silicon molecular sieves with hexagonal structure (such as Ti-MCM-41, Ti-SBA -15), titanium-silicon molecular sieves with MOR structure (such as Ti-MOR), titanium-silicon molecular sieves with TUN structure (such as Ti-TUN) and titanium-silicon molecular sieves with other structures (such as Ti-ZSM-48).

优选地,所述钛硅分子筛选自MFI结构的钛硅分子筛、MEL结构的钛硅分子筛和BEA结构的钛硅分子筛。更优选地,所述钛硅分子筛为MFI结构的钛硅分子筛TS-1。从进一步提高氧化剂的有效利用率以及产物选择性的角度出发,所述钛硅分子筛的晶粒为空心结构,该空心结构的空腔部分的径向长度为5~300纳米,且所述钛硅分子筛在25℃、P/P0=0.10、吸附时间为1小时的条件下测得的苯吸附量为至少70毫克/克,该钛硅分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环。本文中,具有该结构的钛硅分子筛称为空心钛硅分子筛HTS。所述空心钛硅分子筛可以商购得到(例如商购自中国石化湖南建长石化股份有限公司的牌号为HTS的分子筛),也可以根据CN1132699C中公开的方法制备得到。Preferably, the titanium-silicon molecular sieve is selected from titanium-silicon molecular sieves with MFI structure, titanium-silicon molecular sieves with MEL structure and titanium-silicon molecular sieves with BEA structure. More preferably, the titanium-silicon molecular sieve is titanium-silicon molecular sieve TS-1 with MFI structure. From the perspective of further improving the effective utilization rate of the oxidant and product selectivity, the grains of the titanium-silicon molecular sieve are hollow structures, and the radial length of the cavity part of the hollow structure is 5 to 300 nanometers, and the titanium-silicon molecular sieve The molecular sieve has a benzene adsorption capacity of at least 70 mg/g measured under the conditions of 25°C, P/P 0 =0.10, and an adsorption time of 1 hour. The adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of the titanium-silicon molecular sieve There is a hysteresis loop between them. Herein, the titanium-silicon molecular sieve with this structure is called hollow titanium-silicon molecular sieve HTS. The hollow titanium-silicon molecular sieve can be obtained commercially (for example, the molecular sieve with the trademark HTS purchased from Sinopec Hunan Jianchang Petrochemical Co., Ltd.), or can be prepared according to the method disclosed in CN1132699C.

在本发明的最优选的实施方式中,所说的催化剂在所说的固定床中设置为HTS和TS-1两部分,并使所说的烯烃和氧化剂先与HTS接触,再与TS-1接触。所说的HTS与所说的TS-1的质量比为1~20:1、优选2~10:1。In the most preferred embodiment of the present invention, said catalyst is set as HTS and TS-1 two parts in said fixed bed, and makes said olefin and oxygenant contact with HTS first, then with TS-1 touch. The mass ratio of said HTS to said TS-1 is 1-20:1, preferably 2-10:1.

在本发明提供的方法中,催化剂的量无特殊限定,满足反应要求即可,床层厚道可以根据反应需要进行灵活调节。而且可以根据反应需要,利用惰性填料如石英砂、陶瓷环、陶瓷碎片等对催化剂进行稀释。In the method provided by the present invention, the amount of the catalyst is not particularly limited, as long as it meets the reaction requirements, and the thickness of the bed can be flexibly adjusted according to the reaction requirements. Moreover, the catalyst can be diluted with inert fillers such as quartz sand, ceramic rings, ceramic fragments, etc. according to the needs of the reaction.

所说的方法中,所说的烯烃为不大于12个碳原子的烯烃,优选碳原子数为2~6的烯烃,进一步优选为丙烯和丁烯。In said method, said olefins are not more than 12 carbon atoms, preferably olefins with 2 to 6 carbon atoms, more preferably propylene and butene.

所说的方法中,氧化剂的具体实例可以包括但不限于:过氧化氢、叔丁基过氧化氢、过氧化异丙苯、环己基过氧化氢、过氧乙酸和过氧丙酸。优选地,所述氧化剂为过氧化氢,这样能够进一步降低分离成本。通常是以质量百分浓度为5~70%的过氧化氢水溶液的形式加入反应体系中,例如工业级的过氧化氢水溶液有27.5%、30%、55%和70%等。In said method, specific examples of the oxidizing agent may include, but are not limited to: hydrogen peroxide, t-butyl hydroperoxide, cumene peroxide, cyclohexyl hydroperoxide, peracetic acid and peroxypropionic acid. Preferably, the oxidizing agent is hydrogen peroxide, which can further reduce the separation cost. It is usually added to the reaction system in the form of aqueous hydrogen peroxide solution with a concentration of 5-70% by mass. For example, industrial-grade hydrogen peroxide solutions include 27.5%, 30%, 55% and 70%.

所说的方法中,为了提高反应的效率,反应体系中还可以引入溶剂,所用的溶剂包括酮类、醇类、腈类,例如选自甲醇、乙醇、正丙醇、异丙醇、叔丁醇、异丁醇、丙酮、丁酮、乙腈、丙烯腈中的一种或多种的混合,其中优选甲醇、丙酮或叔丁醇。其中,所说的溶剂选自甲醇、乙醇、正丙醇、异丙醇、叔丁醇、异丁醇或丙酮。优选甲醇、叔丁醇或丙酮,更优选溶剂为甲醇。In said method, in order to improve the efficiency of reaction, can also introduce solvent in the reaction system, used solvent comprises ketones, alcohols, nitriles, for example is selected from methanol, ethanol, n-propanol, isopropanol, t-butyl Alcohol, isobutanol, acetone, butanone, acetonitrile, acrylonitrile or a mixture of one or more, wherein methanol, acetone or tert-butanol are preferred. Wherein, said solvent is selected from methanol, ethanol, n-propanol, isopropanol, tert-butanol, isobutanol or acetone. Preferably methanol, tert-butanol or acetone, more preferably the solvent is methanol.

本发明提供的方法,其中,所说的烯烃氧化反应条件为温度0~120℃,压力0.01~5MPa,烯烃与氧化剂的摩尔比为1~10:1,溶剂与烯烃的摩尔比为0~100:1,体系中氧化剂的重时空速为0.05~20h-1。优选地,所说的温度为20~80℃,压力为0.1~3MPa,烯烃与氧化剂的摩尔比为0.2~5:1,溶剂与烯烃的摩尔比为0.2~80:1,体系中氧化剂的重时空速为0.1~10h-1The method provided by the present invention, wherein the olefin oxidation reaction conditions are a temperature of 0-120°C, a pressure of 0.01-5 MPa, a molar ratio of olefin to oxidant of 1-10:1, and a molar ratio of solvent to olefin of 0-100 : 1. The weight hourly space velocity of the oxidizing agent in the system is 0.05~20h -1 . Preferably, the temperature is 20-80°C, the pressure is 0.1-3 MPa, the molar ratio of olefin to oxidant is 0.2-5:1, the molar ratio of solvent to olefin is 0.2-80:1, and the weight of oxidant in the system is The hourly space velocity is 0.1~10h -1 .

在本发明提供的方法中,所说的以一定的幅度降低体系中氧化剂的空速,以重时空速计,降低体系氧化剂的空速可以到0.02h-1以下,甚至可以达到0.01h-1以下,本发明对此没有特殊要求。但若降低体系氧化剂的空速过大,产物收率较低,从经济性等角度考虑,体系氧化剂的空速可以降低到0.02h-1In the method provided by the present invention, the space velocity of the oxidant in the system is reduced to a certain extent, in terms of weight hourly space velocity, the space velocity of the oxidant in the system can be reduced to below 0.02h -1 , even can reach 0.01h -1 Hereinafter, the present invention has no special requirements for this. However, if the space velocity of the oxidant in the reduced system is too large, the product yield will be low. Considering economical efficiency, the space velocity of the oxidant in the system can be reduced to 0.02h -1 .

所说的方法中,优选的实施方式是当指标(a)改变为反应过程中氧化剂的转化率降低、触及92%和/或当指标(b)改变为目的产物氧化烯烃的选择性降低、触及94%时,降低氧化剂的空速的幅度为0.02~0.10h-1/d,使得当指标(c)改变为氧化剂的转化率上升、触及95%和/或指标(d)改变为目的产物氧化烯烃的选择性上升、触及95%时,保持氧化剂的空速。In said method, the preferred embodiment is when the index (a) is changed to reduce the conversion rate of the oxidant in the reaction process, reaching 92% and/or when the index (b) changes to the selectivity of the target product oxidized olefins, reducing, reaching At 94%, the range of reducing the space velocity of the oxidant is 0.02~0.10h -1 /d, so that when the index (c) changes to the conversion rate of the oxidant, it reaches 95% and/or the index (d) changes to the oxidation of the target product The oxidant space velocity is maintained as the olefin selectivity rises to 95%.

本发明所提供的方法,可以在反应接触过程中维持氧化剂总的转化率和目的产物选择性,使总的运行时间延长,同时延缓催化剂失活,提高催化剂寿命。同时在使用过程中目的产物选择性高,催化剂活性稳定性好,过程简单易控制,利于工业化生产和应用。The method provided by the invention can maintain the total conversion rate of the oxidant and the selectivity of the target product during the reaction contact process, prolong the total operation time, delay the deactivation of the catalyst, and increase the service life of the catalyst. At the same time, in the process of use, the selectivity of the target product is high, the activity and stability of the catalyst are good, the process is simple and easy to control, and it is beneficial to industrial production and application.

具体实施方式Detailed ways

以下的实施例将对本发明作进一步地说明,但并不因此限制本发明的内容。The following examples will further illustrate the present invention, but do not limit the content of the present invention thereby.

实施例和对比例中,所用试剂均为市售的化学纯或分析纯试剂。In Examples and Comparative Examples, all reagents used are commercially available chemically pure or analytically pure reagents.

对比例和实施例中所用的钛硅分子筛(TS-1)是按现有技术Zeolites,1992,Vol.12第943~950页中所描述的方法制备出的TS-1分子筛样品,其氧化钛含量为2.5重量%。空心钛硅分子筛HTS为中国石化湖南建长石化股份有限公司生产,系中国专利CN1301599A所述钛硅分子筛的工业产品。经分析,该钛硅分子筛为MFI结构,其氧化钛含量为2.5重量%,该钛硅分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该钛硅分子筛样品在25℃,P/P0=0.10,吸附时间为1小时的条件下测得的苯吸附量为78毫克/克。The titanium-silicon molecular sieve (TS-1) used in the comparative examples and examples is the TS-1 molecular sieve sample prepared by the method described in the prior art Zeolites, 1992, Vol.12 pages 943-950, and its titanium oxide The content is 2.5% by weight. Hollow titanium-silicon molecular sieve HTS is produced by Sinopec Hunan Jianchang Petrochemical Co., Ltd. It is an industrial product of titanium-silicon molecular sieve described in Chinese patent CN1301599A. After analysis, the titanium-silicon molecular sieve has an MFI structure, and its titanium oxide content is 2.5% by weight. There is a hysteresis loop between the adsorption isotherm and the desorption isotherm of the low-temperature nitrogen adsorption of the titanium-silicon molecular sieve. The radial length of the cavity part is 15-180 nanometers; the benzene adsorption capacity of the titanium-silicon molecular sieve sample measured under the conditions of 25°C, P/P 0 =0.10, and adsorption time of 1 hour is 78 mg/g.

实施例和对比例中,所用微球催化剂的制备方法如下:在常压和60℃条件下,先将有机硅化合物正硅酸乙酯加入到四丙基氢氧化铵水溶液中混合,搅拌水解5h得到胶状溶液;接着将钛硅分子筛加入上述所得胶状溶液之中混合均匀得到浆液,且钛硅分子筛、有机硅化物、四丙基氢氧化铵及水的质量比为100:25:5:250;将上述浆液继续搅拌2h后,经常规喷雾造粒后焙烧即可得到本发明所用的微球形状的催化剂(粒度20~80微米)。In the examples and comparative examples, the preparation method of the microsphere catalyst used is as follows: under the condition of normal pressure and 60°C, the organosilicon compound ethyl orthosilicate was first added to the tetrapropylammonium hydroxide aqueous solution and mixed, stirred and hydrolyzed for 5h Obtain a colloidal solution; then add titanium-silicon molecular sieves to the above-mentioned colloidal solution and mix uniformly to obtain a slurry, and the mass ratio of titanium-silicon molecular sieves, organic silicon compounds, tetrapropylammonium hydroxide and water is 100:25:5: 250; After the above slurry is continuously stirred for 2 hours, the catalyst in the shape of microspheres (particle size 20-80 microns) used in the present invention can be obtained by conventional spray granulation and then roasting.

实施例和对比例中,烯烃氧化反应均是在普通微型固定床反应器中进行。In Examples and Comparative Examples, the olefin oxidation reaction is carried out in a common miniature fixed-bed reactor.

在对比例和实施例中,采用气相色谱来分析得到的反应液中各成分的含量,在此基础上分别采用以下公式来计算氧化剂转化率、氧化剂有效利用率以及氧化烯烃选择性:In comparative examples and examples, gas chromatography is used to analyze the content of each component in the reaction solution obtained, and on this basis, the following formulas are used to calculate the conversion rate of oxidant, the effective utilization rate of oxidant and the selectivity of oxidized olefins:

对比例1Comparative example 1

本对比例说明未采用本发明方法时的丙烯环氧化情况。This comparative example illustrates the epoxidation of propylene without using the method of the present invention.

将丙烯、过氧化氢、溶剂和TS-1微球催化剂按照丙烯与过氧化氢的摩尔比为3:1,溶剂丙酮与丙烯的摩尔比为10:1,体系中氧化剂的重时空速为5.0h-1,在温度为40℃压力为2.5MPa下进行反应。反应2小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为90%;环氧丙烷选择性为96%。反应240小时的结果如下:过氧化氢转化率92%;过氧化氢有效利用率为87%;环氧丙烷选择性为93%。反应360小时的结果如下:过氧化氢转化率85%;过氧化氢有效利用率为83%;环氧丙烷选择性为88%。The molar ratio of propylene, hydrogen peroxide, solvent and TS-1 microsphere catalyst is 3:1 between propylene and hydrogen peroxide, the molar ratio of solvent acetone and propylene is 10:1, and the weight hourly space velocity of the oxidant in the system is 5.0 h -1 , the reaction is carried out at a temperature of 40°C and a pressure of 2.5 MPa. The results of the reaction for 2 hours were as follows: the conversion rate of hydrogen peroxide was 95%; the effective utilization rate of hydrogen peroxide was 90%; the selectivity of propylene oxide was 96%. The results of the reaction for 240 hours were as follows: the conversion rate of hydrogen peroxide was 92%; the effective utilization rate of hydrogen peroxide was 87%; the selectivity of propylene oxide was 93%. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 85%; the effective utilization rate of hydrogen peroxide was 83%; the selectivity of propylene oxide was 88%.

实施例1Example 1

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同对比例1,不同的是在反应240小时后,以0.02~0.2h-1/d的幅度降低体系氧化剂的空速,使得当氧化剂的转化率上升、触及94%和目的产物氧化烯烃的选择性上升、触及94%时,保持体系氧化剂的空速,直至体系中氧化剂的空速降低到0.02h-1。反应360小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为88%;环氧丙烷选择性为94%。反应720小时的结果如下:过氧化氢转化率92%;过氧化氢有效利用率为87%;环氧丙烷选择性为93%。The propylene epoxidation conditions are the same as in Comparative Example 1, the difference is that after 240 hours of reaction, the space velocity of the oxidant in the system is reduced in the range of 0.02 to 0.2h -1 /d, so that when the conversion rate of the oxidant rises and reaches 94% and the target When the selectivity of the product oxidized olefins increases and reaches 94%, the space velocity of the oxidant in the system is maintained until the space velocity of the oxidant in the system decreases to 0.02h -1 . The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 95%; the effective utilization rate of hydrogen peroxide was 88%; the selectivity of propylene oxide was 94%. The results of the reaction for 720 hours were as follows: the conversion rate of hydrogen peroxide was 92%; the effective utilization rate of hydrogen peroxide was 87%; the selectivity of propylene oxide was 93%.

实施例2Example 2

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同实施例1,降低体系氧化剂的空速时,使得当氧化剂的转化率上升、触及95%或目的产物氧化烯烃的选择性上升、触及95%时,保持体系氧化剂的空速。反应360小时的结果如下:过氧化氢转化率96%;过氧化氢有效利用率为90%;环氧丙烷选择性为95%。反应720小时的结果如下:过氧化氢转化率93%;过氧化氢有效利用率为88%;环氧丙烷选择性为95%。Propylene epoxidation condition is the same as embodiment 1, when reducing the space velocity of system oxidant, make when the conversion ratio of oxidant rises, touches 95% or the selectivity of target product oxidized olefin rises, touches 95%, keep the space velocity of system oxidant . The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 96%; the effective utilization rate of hydrogen peroxide was 90%; the selectivity of propylene oxide was 95%. The results of the reaction for 720 hours were as follows: the conversion rate of hydrogen peroxide was 93%; the effective utilization rate of hydrogen peroxide was 88%; the selectivity of propylene oxide was 95%.

对比例2Comparative example 2

本对比例说明未采用本发明方法时的丙烯环氧化情况。This comparative example illustrates the epoxidation of propylene without using the method of the present invention.

将丙烯、过氧化氢、溶剂和HTS微球催化剂按照丙烯与过氧化氢的摩尔比为2:1,溶剂甲醇与丙烯的摩尔比为9:1,体系氧化剂重时空速为2.0h-1,在温度为50℃压力为2.5MPa下进行反应。反应2小时的结果如下:过氧化氢转化率96%;过氧化氢有效利用率为92%;环氧丙烷选择性为97%。反应240小时的结果如下:过氧化氢转化率94%;过氧化氢有效利用率为89%;环氧丙烷选择性为91%。反应360小时的结果如下:过氧化氢转化率90%;过氧化氢有效利用率为85%;环氧丙烷选择性为89%。The molar ratio of propylene, hydrogen peroxide, solvent and HTS microsphere catalyst is 2:1 between propylene and hydrogen peroxide, the molar ratio of solvent methanol to propylene is 9:1, and the weight hourly space velocity of the system oxidant is 2.0h -1 , The reaction was carried out at a temperature of 50° C. and a pressure of 2.5 MPa. The results of the reaction for 2 hours were as follows: the conversion rate of hydrogen peroxide was 96%; the effective utilization rate of hydrogen peroxide was 92%; the selectivity of propylene oxide was 97%. The results of the 240-hour reaction were as follows: the conversion rate of hydrogen peroxide was 94%; the effective utilization rate of hydrogen peroxide was 89%; the selectivity of propylene oxide was 91%. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 90%; the effective utilization rate of hydrogen peroxide was 85%; the selectivity of propylene oxide was 89%.

实施例3Example 3

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同对比例2,不同的是在反应240小时后,0.02~1.0h-1/d的幅度降低体系中氧化剂的空速,使得当氧化剂的转化率上升、触及95%和目的产物氧化烯烃的选择性上升、触及95%时,保持体系中氧化剂的空速,直至体系氧化剂空速达到0.02h-1。反应360小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为90%;环氧丙烷选择性为95%。反应720小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为88%;环氧丙烷选择性为94%。反应960小时的结果如下:过氧化氢转化率92%;过氧化氢有效利用率为86%;环氧丙烷选择性为92%。The propylene epoxidation conditions are the same as those in Comparative Example 2, the difference is that after 240 hours of reaction, the space velocity of the oxidant in the system is reduced by 0.02 to 1.0h -1 /d, so that when the conversion rate of the oxidant rises and reaches 95% and the target When the selectivity of the product oxidized olefins increases and reaches 95%, the space velocity of the oxidant in the system is maintained until the space velocity of the oxidant in the system reaches 0.02h -1 . The results of the reaction for 360 hours are as follows: the conversion rate of hydrogen peroxide is 95%; the effective utilization rate of hydrogen peroxide is 90%; the selectivity of propylene oxide is 95%. The results of the reaction for 720 hours were as follows: the conversion rate of hydrogen peroxide was 95%; the effective utilization rate of hydrogen peroxide was 88%; the selectivity of propylene oxide was 94%. The result of reacting for 960 hours is as follows: the conversion rate of hydrogen peroxide is 92%; the effective utilization rate of hydrogen peroxide is 86%; the selectivity of propylene oxide is 92%.

实施例4Example 4

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同实施例3,不同的是催化剂由质量比为10:1的HTS和TS-1替代,并使所说的烯烃和氧化剂先与HTS接触,再与TS-1接触。反应360小时的结果如下:过氧化氢转化率97%;过氧化氢有效利用率为93%;环氧丙烷选择性为97%。反应720小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为90%;环氧丙烷选择性为95%。反应960小时的结果如下:过氧化氢转化率94%;过氧化氢有效利用率为89%;环氧丙烷选择性为95%。Propylene epoxidation conditions are the same as in Example 3, except that the catalyst is replaced by HTS and TS-1 with a mass ratio of 10:1, and the olefin and oxidant are first contacted with HTS and then with TS-1. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 97%; the effective utilization rate of hydrogen peroxide was 93%; the selectivity of propylene oxide was 97%. The result of reacting for 720 hours is as follows: the conversion rate of hydrogen peroxide is 95%; the effective utilization rate of hydrogen peroxide is 90%; the selectivity of propylene oxide is 95%. The result of reacting for 960 hours is as follows: the conversion rate of hydrogen peroxide is 94%; the effective utilization rate of hydrogen peroxide is 89%; the selectivity of propylene oxide is 95%.

实施例5Example 5

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同实施例4,不同的是使所说的烯烃和氧化剂先与TS-1接触,再与HTS接触。反应360小时的结果如下:过氧化氢转化率93%;过氧化氢有效利用率为89%;环氧丙烷选择性为92%。反应720小时的结果如下:过氧化氢转化率90%;过氧化氢有效利用率为85%;环氧丙烷选择性为88%。反应960小时的结果如下:过氧化氢转化率85%;过氧化氢有效利用率为82%;环氧丙烷选择性为82%。Propylene epoxidation conditions were the same as in Example 4, except that said olefin and oxidant were first contacted with TS-1 and then with HTS. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 93%; the effective utilization rate of hydrogen peroxide was 89%; the selectivity of propylene oxide was 92%. The results of the reaction for 720 hours are as follows: the conversion rate of hydrogen peroxide is 90%; the effective utilization rate of hydrogen peroxide is 85%; the selectivity of propylene oxide is 88%. The result of reacting for 960 hours is as follows: the conversion rate of hydrogen peroxide is 85%; the effective utilization rate of hydrogen peroxide is 82%; the selectivity of propylene oxide is 82%.

实施例6Example 6

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同实施例4,不同的是催化剂由质量比为1:1的HTS和TS-1替代,并使所说的烯烃和氧化剂先与HTS接触,再与TS-1接触。反应360小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为90%;环氧丙烷选择性为94%。反应720小时的结果如下:过氧化氢转化率92%;过氧化氢有效利用率为88%;环氧丙烷选择性为91%。反应960小时的结果如下:过氧化氢转化率88%;过氧化氢有效利用率为84%;环氧丙烷选择性为89%。The propylene epoxidation conditions are the same as in Example 4, except that the catalyst is replaced by HTS and TS-1 with a mass ratio of 1:1, and the olefin and oxidant are first contacted with HTS and then with TS-1. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 95%; the effective utilization rate of hydrogen peroxide was 90%; the selectivity of propylene oxide was 94%. The results of the reaction for 720 hours were as follows: the conversion rate of hydrogen peroxide was 92%; the effective utilization rate of hydrogen peroxide was 88%; the selectivity of propylene oxide was 91%. The result of reacting for 960 hours is as follows: the conversion rate of hydrogen peroxide is 88%; the effective utilization rate of hydrogen peroxide is 84%; the selectivity of propylene oxide is 89%.

实施例7Example 7

本实施例说明采用本发明方法时的丙烯环氧化情况。This example illustrates the epoxidation of propylene using the method of the present invention.

丙烯环氧化条件同实施例4,不同的是催化剂由质量比为15:1的HTS和TS-1替代,并使所说的烯烃和氧化剂先与HTS接触,再与TS-1接触。反应360小时的结果如下:过氧化氢转化率97%;过氧化氢有效利用率为91%;环氧丙烷选择性为95%。反应720小时的结果如下:过氧化氢转化率95%;过氧化氢有效利用率为88%;环氧丙烷选择性为92%。反应960小时的结果如下:过氧化氢转化率91%;过氧化氢有效利用率为85%;环氧丙烷选择性为90%。Propylene epoxidation conditions are the same as in Example 4, except that the catalyst is replaced by HTS and TS-1 with a mass ratio of 15:1, and said olefin and oxidant are first contacted with HTS and then with TS-1. The results of the reaction for 360 hours were as follows: the conversion rate of hydrogen peroxide was 97%; the effective utilization rate of hydrogen peroxide was 91%; the selectivity of propylene oxide was 95%. The results of the reaction for 720 hours were as follows: the conversion rate of hydrogen peroxide was 95%; the effective utilization rate of hydrogen peroxide was 88%; the selectivity of propylene oxide was 92%. The result of reacting for 960 hours is as follows: the conversion rate of hydrogen peroxide is 91%; the effective utilization rate of hydrogen peroxide is 85%; the selectivity of propylene oxide is 90%.

实施例8Example 8

本实施例说明采用本发明方法时的丁烯环氧化情况。This example illustrates the epoxidation of butene using the method of the present invention.

烯烃环氧化条件同实施例4,不同的是烯烃由丁烯替代丙烯,氧化剂由叔丁基过氧化氢代替过氧化氢。反应360小时的结果如下:叔丁基过氧化氢转化率92%;氧化剂有效利用率为87%;环氧丁烷选择性为93%。反应720小时的结果如下:叔丁基过氧化氢转化率90%;氧化剂有效利用率为85%;环氧丁烷选择性为93%。反应960小时的结果如下:叔丁基过氧化氢转化率87%;氧化剂有效利用率为86%;环氧丁烷选择性为91%。The olefin epoxidation conditions are the same as in Example 4, except that the olefin is replaced by butene for propylene, and the oxidant is replaced by tert-butyl hydroperoxide for hydrogen peroxide. The result of reacting for 360 hours is as follows: the conversion rate of tert-butyl hydroperoxide is 92%; the effective utilization rate of oxidant is 87%; the selectivity of butylene oxide is 93%. The result of reacting for 720 hours is as follows: the conversion rate of tert-butyl hydroperoxide is 90%; the effective utilization rate of oxidant is 85%; the selectivity of butylene oxide is 93%. The result of reacting for 960 hours is as follows: the conversion rate of tert-butyl hydroperoxide is 87%; the effective utilization rate of oxidant is 86%; the selectivity of butylene oxide is 91%.

从实施例和对比例可以看出:本发明的生产方法维持氧化剂有效利用率和目的产物选择性在较高的范围内,同时延缓催化剂失活,使总的运行时间延长,提高催化剂的总寿命。As can be seen from the examples and comparative examples: the production method of the present invention maintains the effective utilization rate of the oxidant and the selectivity of the target product in a relatively high range, while delaying catalyst deactivation, prolonging the total running time, and improving the total life of the catalyst .

Claims (16)

1. the method for an olefin oxidation, under olefin hydrocarbon oxidation reaction condition, alkene and oxygenant is made to carry out contact reacts with catalyzer on a fixed bed, the transformation efficiency that it is characterized in that comprising oxygenant in index (a) reaction process reduces, touch 90% and/or the selectivity of index (b) object product olefin oxide reduces, when touching 92%, with 0.001 ~ 0.15h -1the amplitude of/d reduces the air speed of oxygenant, make the transformation efficiency when index (c) oxygenant increase, touch 94% and/or index (d) object product olefin oxide selectivity rising, when touching 94%, the step of the air speed of maintenance oxygenant.
2., according to the process of claim 1 wherein, said olefin hydrocarbon oxidation reaction condition is temperature 0 ~ 120 DEG C, pressure 0.01 ~ 5MPa, the mol ratio of alkene and oxygenant is 1 ~ 10:1, and the mol ratio of solvent and alkene is 0 ~ 100:1, and in system, the weight hourly space velocity of oxygenant is 0.05 ~ 20h -1.
3. according to the method for claim 2, wherein, said temperature is 20 ~ 80 DEG C, and pressure is 0.1 ~ 3MPa, and the mol ratio of alkene and oxygenant is 0.2 ~ 5:1, and the mol ratio of solvent and alkene is 0.2 ~ 80:1, and in system, the weight hourly space velocity of oxygenant is 0.1 ~ 10h -1.
4. according to the method for claim 1 or 2, wherein, said alkene to be carbonatoms be 2 ~ 6 alkene.
5. according to the method for claim 4, wherein, said alkene is propylene or butylene.
6. according to the method for one of claims 1 to 3, wherein, said oxygenant to be mass concentration be 5 ~ 70% aqueous hydrogen peroxide solution.
7. according to the method for Claims 2 or 3, wherein, said solvent selected from methanol, ethanol, n-propyl alcohol, Virahol, the trimethyl carbinol, isopropylcarbinol or acetone.
8., according to the process of claim 1 wherein, the transformation efficiency that said index (a) changes into oxygenant in reaction process reduces, touches 92%; The selectivity that said index (b) changes into object product olefin oxide reduces, touches 94%.
9., according to the process of claim 1 wherein, the amplitude of the air speed of said reduction oxygenant is 0.002 ~ 0.10h -1/ d.
10., according to the process of claim 1 wherein, the transformation efficiency that said index (c) changes into oxygenant rises, touches 95%; The selectivity that said index (d) changes into object product olefin oxide rises, touches 95%.
11. according to the process of claim 1 wherein, said catalyzer take HTS as active component.
12. according to the method for claim 11, and wherein, said HTS is selected from TS-1.
13. according to the method for claim 12, and wherein, said TS-1 is HTS, and its crystal grain is hollow structure, and the radical length of the chamber portion of this hollow structure is 5 ~ 300 nanometers, and described HTS is at 25 DEG C, P/P 0=0.10, adsorption time is that the benzene adsorptive capacity recorded under the condition of 1 hour is at least 70 milligrams/grams, there is hysteresis loop between the adsorption isothermal line of the nitrogen absorption under low temperature of this HTS and desorption isotherm.
14. according to the process of claim 1 wherein, said catalyzer is set to HTS and TS-1 two portions in said fixed bed, and said alkene is first contacted with HTS with oxygenant, then contact with TS-1.
15. according to the method for claim 14, and wherein, the mass ratio of said HTS and said TS-1 is 1 ~ 20:1.
16. according to the method for claim 15, and wherein, the mass ratio of said HTS and said TS-1 is 2 ~ 10:1.
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