Background technology
Along with the development of the development of New Metallurgical Technique, particularly external refining and continuous casting technology, ladle carries more and more important metallurgical task, also proposes more strict requirement to lining material in the ladle.To the major demands of lining material in the ladle be at present: (1) light weight energy-saving, can effectively reduce ladle heat loss, the control for steel quality is significant; (2) long service life, inner lining material Spalling resistance energy and slag resistance need further lifting badly, and particularly the otherness of the smelting condition lower liner material slag resistance such as different slag system, steel grade is larger.Therefore, the lightweight of working lining refractory materials is the important research direction solved the problem.
Refractory aggregate lightweight realizes the light-weighted main path of working lining refractory materials.The light weight aggregate preparation method of current report mainly contains: the inorganics decomposition methods such as organic substance decomposing method, foam in place hole creating technology and oxyhydroxide.O. the people such as Lyckfeldt adopts starch as bonding agent and whipping agent (O. Lyckfeldt, J. M. F. Ferreira, Processing of porous ceramics by starch consolidation, J. Eur. Ceram. Soc. 18 (2) (1998) 131 – 140.), prepare porous alumina, though prepared aggregate volume density obviously reduces, however apparent porosity and aperture larger; S. the people such as J. Li adopts kaolinite as whipping agent (S. J. Li, N. Li, Effects of composition and temperature on porosity and pore size distribution of porous ceramics prepared from Al (OH)
3and kaolinite gangue, Ceram. Int. 33 (4) (2007) 551-556.), prepared porous corundum-mullite aggregate, prepared aggregate mean pore size is less, but apparent porosity is up to 40%; R. the people such as Salom oa utilizes decomposition in situ (the R. Salom oa of hydrotalcite, M.V. B asa, V.C. Pandolfellia, Porous alumina-spinel ceramics for high temperature applications, Ceram. Int. 37 (4) (2011) 1393-1399.), prepared porous corundum-spinel aggregate, prepared aggregate also cannot reach production requirement in apparent porosity and aperture.
In sum, all there is the defect that apparent porosity is high, mean pore size is large in light weight refractory aggregate prepared at present, when for lining material in the ladle, material slag resistance will be a greater impact, and be difficult to the requirement reaching actual industrial production.Micro-the closing of pore of light weight aggregate is the important channel effectively solved the problem.
Summary of the invention
The present invention is intended to overcome prior art defect, and object is to provide that a kind of apparent porosity is low, closed porosity is high, volume density is less, mean pore size is little, thermal conductivity is lower, resistance to erosion and the strong micro-closed pore of lightweight of slag-resistant erosional competency be containing magnesium corundum fireproof aggregate and preparation method thereof.
For realizing above-mentioned task, the technical solution adopted in the present invention is: with the γ-Al of 80 ~ 95wt%
2o
3the nano alumina powder of fine powder, 1 ~ 10wt% and the fine magnesium oxide micro-powder of 1 ~ 10wt% are raw material, the water of additional described raw material 40 ~ 70wt%, and mixing, with planetary ball mill wet-milling 0.5 ~ 3 hour, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 110 ~ 200 DEG C of conditions dry 12 ~ 36 hours, under 1750 ~ 1900 DEG C of conditions, be incubated 1 ~ 8 hour, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
Described γ-Al
2o
3the Al of fine powder
2o
3content >99wt%, particle diameter is 0.045 ~ 0.088mm.
The Al of described nano alumina powder
2o
3content >99wt%, median size is 20 ~ 50nm.
The content of MgO >99wt% of described fine magnesium oxide micro-powder, particle diameter D
50it is 2 ~ 7 μm.
The mill ball of described planetary ball mill is corundum ball.
Owing to adopting technique scheme, the present invention compared with prior art has following positively effect:
The nano alumina powder that the present invention introduces at high temperature can show superplasticity, under stress existent condition, this characteristic can make crystal boundary quick travel, the rate of migration of crystal boundary is greater than hole rate of migration, in sintering process, crystal boundary can be closed before hole is excluded, thus formed a large amount of closed pore.Because superplasticity needs competence exertion effect under the promotion of stress, the fine magnesium oxide micro-powder that the present invention introduces can react in-situ preparation spinel with aluminum oxide, along with certain volumetric expansion in reaction process, thus produces original position corresponding force.The existence of this original position corresponding force effectively can impel the superplastic performance of nano aluminium oxide, thus form a large amount of closed pore, meanwhile, along with the movement of crystal boundary, macroscopic void is split into Minute pores, thus reaches the object forming the micro-closed pore of lightweight and contain magnesium corundum fireproof aggregate.In addition, the In-suit spinel that the fine magnesium oxide micro-powder of introducing is formed in aggregate inside, when with slag contacts, can the component such as Fe, Mn effectively in solid solution slag, lifting aggregate slag resistance.
The micro-closed pore of lightweight prepared by the present invention contains magnesium corundum fireproof aggregate after testing: volume density is 2.8 ~ 3.15g/cm
3, apparent porosity is 2 ~ 10%, and mean pore size is 0.3 ~ 1 μm.
Therefore, containing magnesium corundum fireproof aggregate, the micro-closed pore of the lightweight prepared by the present invention has that apparent porosity is low, closed porosity is high, volume density is less, mean pore size is little, thermal conductivity is lower, resistance to erosion and the strong feature of slag-resistant erosional competency.
Embodiment
Below in conjunction with embodiment, the invention will be further described, the restriction not to protection domain:
For avoiding repetition, first by the raw material involved by this embodiment and processing parameter Unify legislation as follows, repeat no more in embodiment:
Described γ-Al
2o
3the Al of fine powder
2o
3content >99wt%, particle diameter is 0.045 ~ 0.088mm.
The Al of described nano alumina powder
2o
3content >99wt%, median size is 20 ~ 50nm.
The content of MgO >99wt% of described fine magnesium oxide micro-powder, particle diameter D
50it is 2 ~ 7 μm.
The mill ball of described planetary ball mill is corundum ball.
embodiment 1
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 92 ~ 95wt%
2o
3the nano alumina powder of fine powder, 1 ~ 4wt% and the fine magnesium oxide micro-powder of 1 ~ 4wt% are raw material, the water of additional described raw material 40 ~ 60wt%, and mixing, with planetary ball mill wet-milling 1.5 ~ 3 hours, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 110 ~ 160 DEG C of conditions dry 24 ~ 36 hours, under 1750 ~ 1850 DEG C of conditions, be incubated 5 ~ 8 hours, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 3.05 ~ 3.15g/cm
3; Apparent porosity is 5 ~ 9%; Mean pore size is 0.6 ~ 1 μm.
embodiment 2
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 92 ~ 95wt%
2o
3the nano alumina powder of fine powder, 1 ~ 4wt% and the fine magnesium oxide micro-powder of 1 ~ 4wt% are raw material, the water of additional described raw material 50 ~ 70wt%, and mixing, with planetary ball mill wet-milling 0.5 ~ 1.5 hour, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 150 ~ 200 DEG C of conditions dry 12 ~ 24 hours, under 1800 ~ 1900 DEG C of conditions, be incubated 1 ~ 5 hour, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 3.0 ~ 3.1g/cm
3; Apparent porosity is 6 ~ 10%; Mean pore size is 0.5 ~ 1 μm.
embodiment 3
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 88 ~ 92wt%
2o
3the nano alumina powder of fine powder, 3 ~ 6wt% and the fine magnesium oxide micro-powder of 3 ~ 6wt% are raw material, the water of additional described raw material 40 ~ 60wt%, and mixing, with planetary ball mill wet-milling 1.5 ~ 3 hours, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 110 ~ 160 DEG C of conditions dry 24 ~ 36 hours, under 1750 ~ 1850 DEG C of conditions, be incubated 5 ~ 8 hours, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.9 ~ 3.1g/cm
3; Apparent porosity is 5 ~ 7%; Mean pore size is 0.6 ~ 0.8 μm.
embodiment 4
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 88 ~ 92wt%
2o
3the nano alumina powder of fine powder, 3 ~ 6wt% and the fine magnesium oxide micro-powder of 3 ~ 6wt% are raw material, the water of additional described raw material 50 ~ 70wt%, and mixing, with planetary ball mill wet-milling 0.5 ~ 1.5 hour, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 150 ~ 200 DEG C of conditions dry 12 ~ 24 hours, under 1800 ~ 1900 DEG C of conditions, be incubated 1 ~ 5 hour, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.9 ~ 3.0g/cm
3; Apparent porosity is 6 ~ 8%; Mean pore size is 0.5 ~ 1 μm.
embodiment 5
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 84 ~ 88wt%
2o
3the nano alumina powder of fine powder, 6 ~ 8wt% and the fine magnesium oxide micro-powder of 6 ~ 8wt% are raw material, the water of additional described raw material 40 ~ 60wt%, and mixing, with planetary ball mill wet-milling 1.5 ~ 3 hours, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 110 ~ 160 DEG C of conditions dry 24 ~ 36 hours, under 1750 ~ 1850 DEG C of conditions, be incubated 5 ~ 8 hours, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.9 ~ 3.0g/cm
3; Apparent porosity is 4 ~ 6%; Mean pore size is 0.4 ~ 0.6 μm.
embodiment 6
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 84 ~ 88wt%
2o
3the nano alumina powder of fine powder, 6 ~ 8wt% and the fine magnesium oxide micro-powder of 6 ~ 8wt% are raw material, the water of additional described raw material 50 ~ 70wt%, and mixing, with planetary ball mill wet-milling 0.5 ~ 1.5 hour, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 150 ~ 200 DEG C of conditions dry 12 ~ 24 hours, under 1800 ~ 1900 DEG C of conditions, be incubated 1 ~ 5 hour, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.85 ~ 2.95g/cm
3; Apparent porosity is 5 ~ 7%; Mean pore size is 0.5 ~ 0.7 μm.
embodiment 7
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 80 ~ 84wt%
2o
3the nano alumina powder of fine powder, 7 ~ 10wt% and the fine magnesium oxide micro-powder of 7 ~ 10wt% are raw material, the water of additional described raw material 40 ~ 60wt%, and mixing, with planetary ball mill wet-milling 1.5 ~ 3 hours, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 110 ~ 160 DEG C of conditions dry 24 ~ 36 hours, under 1750 ~ 1850 DEG C of conditions, be incubated 5 ~ 8 hours, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.8 ~ 2.9g/cm
3; Apparent porosity is 2 ~ 4%; Mean pore size is 0.3 ~ 0.6 μm.
embodiment 8
The micro-closed pore of a kind of lightweight is containing magnesium corundum fireproof aggregate and preparation method thereof.With the γ-Al of 80 ~ 84wt%
2o
3the nano alumina powder of fine powder, 7 ~ 10wt% and the fine magnesium oxide micro-powder of 7 ~ 10wt% are raw material, the water of additional described raw material 50 ~ 70wt%, and mixing, with planetary ball mill wet-milling 0.5 ~ 1.5 hour, obtains slip; Again described slip is placed in mould, places 12 ~ 24 hours under room temperature condition, the demoulding; Then by the base substrate after the demoulding under 150 ~ 200 DEG C of conditions dry 12 ~ 24 hours, under 1800 ~ 1900 DEG C of conditions, be incubated 1 ~ 5 hour, obtain the micro-closed pore of lightweight containing magnesium corundum fireproof aggregate.
The micro-closed pore of lightweight prepared by the present embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.8 ~ 2.95g/cm
3; Apparent porosity is 3 ~ 5%; Mean pore size is 0.3 ~ 0.6 μm.
This embodiment compared with prior art has following positively effect:
The nano alumina powder that this embodiment is introduced at high temperature can show superplasticity, under stress existent condition, this characteristic can make crystal boundary quick travel, the rate of migration of crystal boundary is greater than hole rate of migration, in sintering process, crystal boundary can be closed before hole is excluded, thus formed a large amount of closed pore.Because superplasticity needs competence exertion effect under the promotion of stress, the fine magnesium oxide micro-powder that this embodiment is introduced can react in-situ preparation spinel with aluminum oxide, along with certain volumetric expansion in reaction process, thus produces original position corresponding force.The existence of this original position corresponding force effectively can impel the superplastic performance of nano aluminium oxide, thus form a large amount of closed pore, meanwhile, along with the movement of crystal boundary, macroscopic void is split into Minute pores, thus reaches the object forming the micro-closed pore of lightweight and contain magnesium corundum fireproof aggregate.In addition, the In-suit spinel that the fine magnesium oxide micro-powder of introducing is formed in aggregate inside, when with slag contacts, can the component such as Fe, Mn effectively in solid solution slag, lifting aggregate slag resistance.
The micro-closed pore of lightweight prepared by this embodiment contains magnesium corundum fireproof aggregate after testing: volume density is 2.8 ~ 3.15g/cm
3, apparent porosity is 2 ~ 10%, and mean pore size is 0.3 ~ 1 μm.
Therefore, containing magnesium corundum fireproof aggregate, the micro-closed pore of the lightweight prepared by this embodiment has that apparent porosity is low, closed porosity is high, volume density is less, mean pore size is little, thermal conductivity is lower, resistance to erosion and the strong feature of slag-resistant erosional competency.