CN104446193A - Composite foaming cement self-insulating brick and processing technology thereof - Google Patents
Composite foaming cement self-insulating brick and processing technology thereof Download PDFInfo
- Publication number
- CN104446193A CN104446193A CN201410649656.6A CN201410649656A CN104446193A CN 104446193 A CN104446193 A CN 104446193A CN 201410649656 A CN201410649656 A CN 201410649656A CN 104446193 A CN104446193 A CN 104446193A
- Authority
- CN
- China
- Prior art keywords
- brick
- foam cement
- hollow brick
- foaming
- seconds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention relates to a composite foaming cement self-insulating brick and a processing technology thereof. Pulverized fuel ash, slag, ceramsite, waste polyphenyl granules, other industrial and mineral wastes and light materials are taken as main components, the product weight is greatly reduced, and the building deadweight is reduced. In addition, furnace sintering and stream-pressure oxygenation are not needed during production, high-temperature maintenance is avoided, wastewater, waste gas, waste residues and the like are not produced in the process, the energy consumption is effectively saved, and waste emission is reduced. The process design is simple and reliable, large-scale batch factory production is facilitated, the produced product is high in size uniformity, and the brick is good in appearance smoothness. Therefore, the national requirement on building energy conservation integration is met, the building construction process is simplified, and the total cost of the building is effectively reduced.
Description
Technical field
The present invention relates to a kind of insulating brick, be specifically related to a kind of foam cement composite self-insulating brick and complete processing thereof.
Background technology
" Civil Building Energy Conservation administrative provisions ", by adopting novel wall material, perform building energy-saving standard, strengthen the operational management of buildings with energy equipment, the thermal property of appropriate design architectural exterior-protecting construction, improve heating, refrigeration, illumination, ventilates, the operational efficiency of plumbing and channel system, and utilize renewable energy source, under the prerequisite ensureing buildings using function and indoor thermal environment quality, reduce architectural resource consumption, rationally effectively utilize energyactivities.Organic insulation materials a large amount of at present floods market, these to be restricted or the inflammable material of use forbidden occupies percent 80 of China's lagging material market America and Europe, exactly because also its inflammableness, lead to a lot of fire accidents accident, and the environmental pollution of benzene plate polyurethane sheet production heap is also large.And foam cement to have thermal conductivity low, thermal and insulating performance is good, high temperature resistant, ageing-resistant, A1 level not so performance, and raw material is easy to get, the life-span same with buildings, good with holllow building block associativity, just completing the construction of exterior-wall heat insulation when building exterior wall, simplifying working procedure and shortening the construction period.
Therefore, produce a kind of energy-conserving and environment-protective, preparation technology is simple, product weight is light, without the need to stove sintering, and need not steam pressure oxygenation, exempt High Temperature Curing, production process does not produce foam cement composite self-insulating brick and the complete processing thereof that unnecessary rubbish reduces waste discharge, has market outlook widely.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of energy-conserving and environment-protective, preparation technology is simple, product weight is light, without the need to stove sintering, and need not steam pressure oxygenation, exempt High Temperature Curing, production process does not produce foam cement composite self-insulating brick and the complete processing thereof that unnecessary rubbish reduces waste discharge.
Technical scheme of the present invention is achieved in that a kind of foam cement composite self-insulating brick, comprise hollow brick and be cast in the foam cement compound in hollow brick, described hollow brick is prepared from according to the raw material of following weight percents: cement 6% to 30%, flyash 10% to 40%, cinder slag 20% to 50%, haydite or slag or float stone or building waste 5% to 30%; Perlite or vermiculite 0.5% to 2%, surplus is water; Described foam cement compound is prepared from according to the raw material of following weight percents: cement 45% to 55%, flyash 12%-18%, polystyrene fiber 0.35%-0.5%. suds-stabilizing agent 1.5%-2.5%.Accelerating chemicals 4%-6 %, hydrogen peroxide 3.5%-4.0%, surplus is water.
A complete processing for foam cement composite self-insulating brick as above, its complete processing is as follows:
1) brick machine brick output: stirred in brick machine stirred pot through tape transport by the hollow brick raw material of above-mentioned weight percent, is then conveyed into the demoulding after brick machine vibrations compacting of brick machine feed bin and pushes away brick producing machine, make hollow brick;
2) position detection: the hollow brick in step 1) is continued to advance along production line and runs, brick machine discharging direction is provided with test set, when hollow brick moves to test set, test set detected hollow brick by time send detection signal, and detection signal is fed back to be arranged on foaming on brick machine discharging direction and stir casting molding machine;
3) foaming is stirred: after foaming stirring casting molding machine receives signal, the foam cement compound raw material of above-mentioned weight percent is discharged to foaming to stir in casting molding machine and add whipping agent and carry out stirrings and foam, foamed time is 7 seconds to 10 seconds, form foam cement compound material after stirring, at this moment, hollow brick just in time runs to foam and stirs below casting molding machine sprue gate;
4) build shaping: stir after below casting molding machine sprue gate when hollow brick moves to foaming, in one second, foam cement compound material built in hollow brick, complete and build;
5) round brush model: after casting complete, hollow brick continues to run forward, be provided with at distance foaming stirring casting molding machine 4 meters to 7 meters and be rotated counterclockwise roller, foam cement compound material by unnecessary on hollow brick under the dual force that production line propelling forward and roller are rotated counterclockwise is floating, make hollow brick consistent with foam cement compound material height, planeness is consistent, and floating operation completes;
6) enter kiln maintenance: floating complete after, namely material completes recombination process, obtains foam cement composite self-insulating brick, and foam cement composite self-insulating brick enters curing kilns with production line, and curing time is not less than 12 hours.
Described foam cement compound material thermal conductivity is lower than 10%, and capacity is 150 to 250 kilograms every cubic metre.
The described brick machine brick output time is 10 seconds to 25 seconds.
It is three grades of whipping devices that casting molding machine is stirred in described foaming, one-level churning time is 2 minutes to 4 minutes, secondary stirs and does not stir for not stopping continuously, three grades of churning time are 7 seconds to 10 seconds, described test set detected hollow brick by time send detection signal, three grades of stirrings start to put into whipping agent and carry out three grades of stirrings.
The described roller that is rotated counterclockwise is arranged on foaming and stirs casting molding machine 4 meters to 7 meters, after foaming stirring casting molding machine has built 10 seconds to 15 seconds, completes the hollow brick of building and moves to and be rotated counterclockwise below roller.
The present invention has following positively effect: the present invention is when higher than 0 degree Celsius, using cement as gelling material, by flyash, cinder slag, haydite or slag or building waste, float stone, perlite or vermiculite water are in harmonious proportion, through mixing, stir, be delivered to brick machine and be pressed into holllow building block, then form through the foaming of foam cement compound material one-time-concreting on a production line; Overall preparation technology is simple, product weight is light, the performances such as the insulation of foam cement composite self-insulating brick, lightweight, heat insulation, sound insulation, fire prevention, weather resistance improve greatly, instead of traditional clay brick, aerated blocks and traditional external wall thermal insulation method, meet national building energy conservation requirement completely.
Embodiment
A kind of foam cement composite self-insulating brick, comprise hollow brick and be cast in the foam cement compound in hollow brick, described hollow brick is prepared from according to the raw material of following weight percents: cement 6% to 30%, flyash 10% to 40%, cinder slag 20% to 50%, haydite or slag or float stone or building waste 5% to 30%; Perlite or vermiculite 0.5% to 2%, surplus is water; Described foam cement compound is prepared from according to the raw material of following weight percents: cement 45% to 55%, flyash 12%-18%, polystyrene fiber 0.35%-0.5%. suds-stabilizing agent 1.5%-2.5%.Accelerating chemicals 4%-6 %, hydrogen peroxide 3.5%-4.0%, surplus is water.
A complete processing for foam cement composite self-insulating brick as above, its complete processing is as follows:
1) brick machine brick output: stirred in brick machine stirred pot through tape transport by the hollow brick raw material of above-mentioned weight percent, is then conveyed into the demoulding after brick machine vibrations compacting of brick machine feed bin and pushes away brick producing machine, make hollow brick;
2) position detection: the hollow brick in step 1) is continued to advance along production line and runs, brick machine discharging direction is provided with test set, when hollow brick moves to test set, test set detected hollow brick by time send detection signal, and detection signal is fed back to be arranged on foaming on brick machine discharging direction and stir casting molding machine;
3) foaming is stirred: after foaming stirring casting molding machine receives signal, the foam cement compound raw material of above-mentioned weight percent is discharged to foaming to stir in casting molding machine and add whipping agent and carry out stirrings and foam, foamed time is 7 seconds to 10 seconds, form foam cement compound material after stirring, at this moment, hollow brick just in time runs to foam and stirs below casting molding machine sprue gate;
4) build shaping: stir after below casting molding machine sprue gate when hollow brick moves to foaming, in one second, foam cement compound material built in hollow brick, complete and build;
5) round brush model: after casting complete, hollow brick continues to run forward, be provided with at distance foaming stirring casting molding machine 4 meters to 7 meters and be rotated counterclockwise roller, foam cement compound material by unnecessary on hollow brick under the dual force that production line propelling forward and roller are rotated counterclockwise is floating, make hollow brick consistent with foam cement compound material height, planeness is consistent, and floating operation completes;
6) enter kiln maintenance: floating complete after, namely material completes recombination process, obtains foam cement composite self-insulating brick, and foam cement composite self-insulating brick enters curing kilns with production line, and curing time is not less than 12 hours.
Described foam cement compound material thermal conductivity is lower than 10%, and capacity is 150 to 250 kilograms every cubic metre.The described brick machine brick output time is 10 seconds to 25 seconds.It is three grades of whipping devices that casting molding machine is stirred in described foaming, one-level churning time is 2 minutes to 4 minutes, secondary stirs and does not stir for not stopping continuously, three grades of churning time are 7 seconds to 10 seconds, described test set detected hollow brick by time send detection signal, three grades of stirrings start to put into whipping agent and carry out three grades of stirrings.The described roller that is rotated counterclockwise is arranged on foaming and stirs casting molding machine 4 meters to 7 meters, after foaming stirring casting molding machine has built 10 seconds to 15 seconds, completes the hollow brick of building and moves to and be rotated counterclockwise below roller.
The present invention, based on work, mining wastes and light materials such as flyash, slag, haydite, waste and old granular polystyrenes, greatly reduces product weight, decreases structural weight per square meter.In addition produce without the need to stove sintering, without the need to steam pressure oxygenation, exempt High Temperature Curing, do not produce waste water,waste gas and industrial residue etc. in process, effectively saved energy consumption, decreased waste discharge.Process Design of the present invention is simple and reliable, and be convenient to plant sizeization and produce in enormous quantities, the product size unity of output is good; brick flat appearance degree is good; both met the requirement of country for building energy conservation integration, and in turn simplify building operation operation, effectively reduce the comprehensive cost of building.
Claims (7)
1. a foam cement composite self-insulating brick, comprises hollow brick and is cast in the foam cement compound in hollow brick, it is characterized in that:
Described hollow brick is prepared from according to the raw material of following weight percents: cement 6% to 30%, flyash 10% to 40%, cinder slag 20% to 50%, haydite or slag or float stone or building waste 5% to 30%; Perlite or vermiculite 0.5% to 2%, surplus is water;
Described foam cement compound is prepared from according to the raw material of following weight percents: cement 45% to 55%, flyash 12%-18%, polystyrene fiber 0.35%-0.5%. suds-stabilizing agent 1.5%-2.5%.
2. accelerating chemicals 4%-6 %, hydrogen peroxide 3.5%-4.0%, surplus is water.
3. a complete processing for foam cement composite self-insulating brick as claimed in claim 1, is characterized in that, its complete processing is as follows:
1) brick machine brick output: stirred in brick machine stirred pot through tape transport by the hollow brick raw material of above-mentioned weight percent, is then conveyed into the demoulding after brick machine vibrations compacting of brick machine feed bin and pushes away brick producing machine, make hollow brick;
2) position detection: the hollow brick in step 1) is continued to advance along production line and runs, brick machine discharging direction is provided with test set, when hollow brick moves to test set, test set detected hollow brick by time send detection signal, and detection signal is fed back to be arranged on foaming on brick machine discharging direction and stir casting molding machine;
3) foaming is stirred: after foaming stirring casting molding machine receives signal, the foam cement compound raw material of above-mentioned weight percent is discharged to foaming to stir in casting molding machine and add whipping agent and carry out stirrings and foam, foamed time is 7 seconds to 10 seconds, form foam cement compound material after stirring, at this moment, hollow brick just in time runs to foam and stirs below casting molding machine sprue gate;
4) build shaping: stir after below casting molding machine sprue gate when hollow brick moves to foaming, in one second, foam cement compound material built in hollow brick, complete and build;
5) round brush model: after casting complete, hollow brick continues to run forward, be provided with at distance foaming stirring casting molding machine 4 meters to 7 meters and be rotated counterclockwise roller, foam cement compound material by unnecessary on hollow brick under the dual force that production line propelling forward and roller are rotated counterclockwise is floating, make hollow brick consistent with foam cement compound material height, planeness is consistent, and floating operation completes;
6) enter kiln maintenance: floating complete after, namely material completes recombination process, obtains foam cement composite self-insulating brick, and foam cement composite self-insulating brick enters curing kilns with production line, and curing time is not less than 12 hours.
4. the complete processing of foam cement composite self-insulating brick according to claim 2, is characterized in that: described foam cement compound material thermal conductivity is lower than 10%, and capacity is 150 to 250 kilograms every cubic metre.
5. the complete processing of foam cement composite self-insulating brick according to claim 2, is characterized in that: the described brick machine brick output time is 10 seconds to 25 seconds.
6. the complete processing of foam cement composite self-insulating brick according to claim 2, it is characterized in that: it is three grades of whipping devices that casting molding machine is stirred in described foaming, one-level churning time is 2 minutes to 4 minutes, secondary stirs and does not stir for not stopping continuously, three grades of churning time are 7 seconds to 10 seconds, described test set detected hollow brick by time send detection signal, three grades of stirrings start to put into whipping agent and carry out three grades of stirrings.
7. the complete processing of foam cement composite self-insulating brick according to claim 2, it is characterized in that: the described roller that is rotated counterclockwise is arranged on foaming stirring casting molding machine 4 meters to 7 meters, foaming is stirred after casting molding machine built 10 seconds to 15 seconds, completes the hollow brick of building and moves to and be rotated counterclockwise below roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410649656.6A CN104446193B (en) | 2014-11-17 | 2014-11-17 | A kind of foam cement composite self-insulating brick and processing technique thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410649656.6A CN104446193B (en) | 2014-11-17 | 2014-11-17 | A kind of foam cement composite self-insulating brick and processing technique thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104446193A true CN104446193A (en) | 2015-03-25 |
| CN104446193B CN104446193B (en) | 2016-06-29 |
Family
ID=52893043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410649656.6A Expired - Fee Related CN104446193B (en) | 2014-11-17 | 2014-11-17 | A kind of foam cement composite self-insulating brick and processing technique thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104446193B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106145803A (en) * | 2016-07-05 | 2016-11-23 | 李玉芬 | Self-heat conserving lightweight aggregate module |
| CN106477983A (en) * | 2016-09-21 | 2017-03-08 | 东莞市联洲知识产权运营管理有限公司 | A kind of steaming-free air-adding brick based on industry, agricultural and building waste and preparation method |
| CN109437755A (en) * | 2018-12-10 | 2019-03-08 | 三筑工科技有限公司 | Prefabricated board and its preparation method and application |
| CN110342887A (en) * | 2019-08-07 | 2019-10-18 | 福建省兴岩建设集团有限公司 | A kind of heat insulation sound-proof light foam concrete material and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102304955A (en) * | 2011-06-07 | 2012-01-04 | 六盘水恒远新型建材有限公司 | Composite self-heat-insulation concrete hollow building block and production method thereof |
| CN102490247A (en) * | 2011-12-12 | 2012-06-13 | 马鞍山科诺墙体材料制造有限公司 | Method for preparing self-thermal-insulation concrete building block |
| CN102864872A (en) * | 2011-07-05 | 2013-01-09 | 吴泽宇 | Flame-retardant composite energy-saving building block and preparation method thereof |
-
2014
- 2014-11-17 CN CN201410649656.6A patent/CN104446193B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102304955A (en) * | 2011-06-07 | 2012-01-04 | 六盘水恒远新型建材有限公司 | Composite self-heat-insulation concrete hollow building block and production method thereof |
| CN102864872A (en) * | 2011-07-05 | 2013-01-09 | 吴泽宇 | Flame-retardant composite energy-saving building block and preparation method thereof |
| CN102490247A (en) * | 2011-12-12 | 2012-06-13 | 马鞍山科诺墙体材料制造有限公司 | Method for preparing self-thermal-insulation concrete building block |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106145803A (en) * | 2016-07-05 | 2016-11-23 | 李玉芬 | Self-heat conserving lightweight aggregate module |
| CN106477983A (en) * | 2016-09-21 | 2017-03-08 | 东莞市联洲知识产权运营管理有限公司 | A kind of steaming-free air-adding brick based on industry, agricultural and building waste and preparation method |
| CN106477983B (en) * | 2016-09-21 | 2018-10-23 | 东莞市联洲知识产权运营管理有限公司 | A kind of preparation method of the steaming-free air-adding brick based on industry, agricultural and building waste |
| CN109437755A (en) * | 2018-12-10 | 2019-03-08 | 三筑工科技有限公司 | Prefabricated board and its preparation method and application |
| CN110342887A (en) * | 2019-08-07 | 2019-10-18 | 福建省兴岩建设集团有限公司 | A kind of heat insulation sound-proof light foam concrete material and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104446193B (en) | 2016-06-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102863189B (en) | Preparation technique of waste residue composite light-weight thermal-insulation wallboard | |
| CN103193446B (en) | Method for producing waste residue foam concrete and nanopore vacuum plate composite material | |
| CN103304193A (en) | Lightweight aggregate foam concrete and production method thereof | |
| CN101514089B (en) | Self-insulation external wallboard for buildings | |
| CN101298371A (en) | Light insulating brick prepared from fly ash, boiler slag, construction garbage and straw and preparation thereof | |
| CN101070251A (en) | Hongcomb coal-slag-ash heat-insulation building brick and producing method | |
| CN104446193B (en) | A kind of foam cement composite self-insulating brick and processing technique thereof | |
| CN104108949A (en) | Novel heat-insulation fireproof porous concrete and preparation method thereof | |
| CN102584328B (en) | Building block reinforced by stone powder and ceramic particles and preparation method thereof | |
| CN102557534A (en) | Light aggregate concrete small-sized hollow block using industrial waste residues | |
| CN103819218B (en) | Method for producing aerated concrete block from iron tailings | |
| CN102320800A (en) | Multi-row-hole self-insulation lightweight fly ash block | |
| CN102643062B (en) | Method for producing fly ash energy-saving fireproofing heat insulation board | |
| CN106167378A (en) | A kind of gangue building waste is non-burning brick and preparation method thereof | |
| CN101708981A (en) | Phosphorous slag aerated concrete and preparation method thereof | |
| CN101591161B (en) | Baking-free building block produced by utilizing nonmetallic waste slag and preparation method | |
| CN103482936A (en) | Composite foam concrete material and preparation method thereof | |
| CN203636993U (en) | Burdening production system of lifting skip bucket of calcium silicate sandwich thermal insulation wallboard | |
| CN106242415A (en) | A kind of fly ash building rubbish is non-burning brick and preparation method thereof | |
| CN101337799A (en) | Light wall board for partition of buildings and method for preparing same | |
| CN102276200A (en) | Method for manufacturing waste textile fiber masonry mortar | |
| CN102093007B (en) | Silica sand powder-doped concrete light-weight building block novel walling material and preparation method thereof | |
| CN104692735A (en) | Fireproof A1 level inorganic interior and exterior wall heat insulation board and production method thereof | |
| CN103242000B (en) | Method for manufacturing waterproof heat-preservation heat-insulation building material by utilizing renewable recourse | |
| CN108484206A (en) | A method of firing environmental protection brick using incineration ash of household rubbish |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20201117 |