CN104445006A - Double-station production process and production device of plastic ampoule - Google Patents

Double-station production process and production device of plastic ampoule Download PDF

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Publication number
CN104445006A
CN104445006A CN201410606406.4A CN201410606406A CN104445006A CN 104445006 A CN104445006 A CN 104445006A CN 201410606406 A CN201410606406 A CN 201410606406A CN 104445006 A CN104445006 A CN 104445006A
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CN
China
Prior art keywords
working position
integrated machine
ampoule
station integrated
right working
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410606406.4A
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Chinese (zh)
Inventor
李治伟
董骁健
范存金
周利军
谭建伦
李洁波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinva Medical Instrument Co Ltd
Original Assignee
Shinva Medical Instrument Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinva Medical Instrument Co Ltd filed Critical Shinva Medical Instrument Co Ltd
Priority to CN201410606406.4A priority Critical patent/CN104445006A/en
Publication of CN104445006A publication Critical patent/CN104445006A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations

Abstract

The invention mainly relates to the fields of foods and pharmaceutical packaging machinery, and particularly relates to a double-station production process and a production device of a plastic ampoule. The double-station production process integrates blowing, filling and sealing, and is used for producing the plastic ampoule. The production process comprises the following steps: 1) returning a left station all-in-one machine after taking a built-up hose; 2) returning a right station all-in-one machine after taking the built-up hose; 3) beginning to fabricate bottles by using the left station all-in-one machine in the step 2), then filling, and sealing; and 4) fabricating the bottles, filling and sealing by using the right station all-in-one machine after the step 2). The production device comprises a base, a built-up hose molding mold head and a matched cutting knife; and the left side and the right side of the built-up hose molding mold head are respectively arranged on the left station all-in-one machine and the right station all-in-one machine on the base in a sliding manner. According to the production process and the production device, the working procedure time of the built-up hose molding mold head is fully utilized; meanwhile, dual-station production is carried out, and thus the production efficiency of the plastic ampoule is greatly increased.

Description

Plastic ampoule double production technology and process units
Technical field
The present invention is mainly concerned with food, medicine packaging machinery field, refers more particularly to a kind of plastic ampoule double production technology of blowing embedding one for the production of plastic ampoule and process units.
Background technology
Ampoule bottle is mainly used as the Packaging Bottle of medical injection, traditional ampoule bottle is made up of glass, it is frangible, be not easy to transport and recycle, and need to utilize the apparatuses such as emery wheel the bottleneck portion of bottle to be broken into pieces in use and open, easily scratch hand or the gloves of operator, bring injury to operator, also easily glass chip is produced in the moment of uncork, pollute operating table surface environment, glass chip also likely enters in ampoule bottle and causes liquid medicine contamination, brings numerous potential safety hazards.Along with the continuous renewal of medical package apparatus is regenerated, increasing infusion solutions packaging starts as plastics (based on PC and PP) substitute, ampoule bottle also develops plastic ampoule, and plastic ampoule just progressively substitutes existing glass ampoule bottles with the advantage that its safety is high.
In field of pharmaceutical machinery, the production procedure of existing plastic ampoule blowing encapsulation all-in-one machine train line to plastic ampoule mainly contains bottle processed, embedding and clout excision operation, namely pipe embryo through bottle processed, filling, sealing after, be resent to clout excision station and carry out a bottle excision for card clout, finally obtain the bottle card finished product (single ampoule bottle can be twisted off out from bottle card finished product during use) with multiple ampoule bottle.Expect multiple bottles of card finished products, just need to repeat above process.
In existing plastic ampoule production process, when carrying out other operation after getting pipe embryo, pipe embryo forming die head is in wait state always, until next circulation, causes the waste of pipe embryo forming die head activity time.
Summary of the invention
According to above the deficiencies in the prior art, technical matters to be solved by this invention is: provide a kind of plastic ampoule double production technology, makes full use of pipe embryo forming die head activity time, carries out double production simultaneously, greatly improve the production efficiency of plastic ampoule.
Another object of the present invention is: provide a kind of plastic ampoule double process units realizing above-mentioned plastic ampoule double production technology.
Plastic ampoule double production technology of the present invention, comprise pipe embryo forming die head, the pipe embryo forming die head left and right sides arranges left station integrated machine, right working position all-in-one respectively, comprises the following steps: step 1) left station integrated machine moves to after pipe embryo forming die head gets pipe embryo and returns; Step 2) right working position all-in-one moves to after pipe embryo forming die head gets pipe embryo and returns; Step 3) left station integrated machine is in step 2) while start bottle processed, then filling, sealing; Then make the ampoule made be separated with left station integrated machine, left station integrated machine repeats step 1), the ampoule of separation carries out clout excision; Step 4) right working position all-in-one is in step 2) after carry out bottle processed, filling, sealing; Then make the ampoule made be separated with right working position all-in-one, right working position all-in-one repeats step 2), the ampoule of separation carries out clout excision.
Also comprise cutting knife, described step 1) in, left station integrated machine moves to pinch tube embryo after pipe embryo forming die head, by cutting knife clamp segment is cut off being separated with all the other pipe embryos.
Described step 2) in, right working position all-in-one moves to pinch tube embryo after pipe embryo forming die head, by cutting knife clamp segment is cut off being separated with all the other pipe embryos.
Plastic ampoule double process units, the cutting knife comprising base, pipe embryo forming die head and be mated, the pipe embryo forming die head left and right sides arrange respectively the left station integrated machine be slidably arranged on base, right working position all-in-one and with left station integrated machine, filling head that right working position all-in-one is corresponding, connect the left driving cylinder driving its action on the left of left station integrated machine, on the right side of right working position all-in-one, connect the right driving cylinder driving its action.
Described left station integrated machine, right working position all-in-one comprise the main supporting plate of both sides, in main supporting plate, mold mounting plate is set, be mounted on the die cylinder on main supporting plate outside mold mounting plate, inside it, be arranged to mould, between mold mounting plate and main supporting plate, be provided with the axis of guide.
Described forming mould comprises bottle neck mould, body mould, and body mould is fixed on mold mounting plate, corresponding with ampoule body, and mold mounting plate is provided with bottleneck die cylinder, and bottle neck mould is fixed on bottleneck die cylinder telescopic end, and corresponding with ampoule bottleneck.
Described base is provided with guide rail, and left station integrated machine, right working position all-in-one are slidably arranged on same guide rail.
Described left driving cylinder, right driving cylinder are cylinder or oil cylinder.
Compared with prior art, the beneficial effect that the present invention has is:
1) by arranging left station integrated machine, right working position all-in-one carries out double and gets pipe embryo successively, effectively make use of the activity time of pipe embryo forming die head, improves the production efficiency one times of plastic ampoule.
2) by arranging bottle neck mould, body mould, carry out the matched moulds of body, bottleneck successively, by coordinating with filling head, complete the bottle processed of ampoule, filling and sealing, realize three-in-one production, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that pipe embryo lateral side view got by left station integrated machine or right working position all-in-one.
Fig. 3 is left station integrated machine or the filling schematic diagram of right working position all-in-one;
Fig. 4 is left station integrated machine or right working position all-in-one sealing schematic diagram;
Fig. 5 is that pipe embryo schematic diagram got by the left station integrated machine of the present invention;
Fig. 6 is that pipe embryo schematic diagram got by right working position all-in-one of the present invention.
In figure: 1, pipe embryo forming die head; 2, filling head; 3, left station integrated machine; 4, left driving cylinder; 5, base; 6, guide rail; 7, right driving cylinder; 8, right working position all-in-one; 9, cutting knife; 10, slide block; 11, mold mounting plate; 12, bottle neck mould; 13, body mould; 14, bottleneck die cylinder; 15, die cylinder; 16, main supporting plate; 17, the axis of guide; 18, orienting sleeve; 19, ampoule.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described further.
As shown in Fig. 1 ~ 2, this plastic ampoule double process units, comprise base 5, pipe embryo forming die head 1 and the cutting knife 9 be mated, pipe embryo forming die head 1 left and right sides arranges the left station integrated machine 3 be slidably arranged on base 5 respectively, right working position all-in-one 8 and with left station integrated machine 3, filling 2 of right working position all-in-one 8 correspondence, the left driving cylinder 4 driving its action is connected on the left of left station integrated machine 3, the right driving cylinder 7 driving its action is connected on the right side of right working position all-in-one 8, left driving cylinder 4, right driving cylinder 7 controls its course of action by same control program, make left station integrated machine 3, pipe embryo got successively by right working position all-in-one 8.
Left station integrated machine 3, right working position all-in-one 8 comprises the main supporting plate 16 of both sides, guide rail 6 bearing fit on slide block and base 1 is provided with bottom main supporting plate 16, mold mounting plate 11 is set in main supporting plate 16, the die cylinder 15 on main supporting plate 16 is mounted on outside mold mounting plate 11, mould is arranged to inside it, the axis of guide 17 is provided with between mold mounting plate 11 and main supporting plate 16, the axis of guide 17 is arranged orienting sleeve 18, the axis of guide 17 can be fixed on mold mounting plate 11, corresponding main supporting plate 16 is provided with the action channel of the axis of guide 17, or the axis of guide 17 is fixed on main supporting plate 16, respective channel is arranged on mold mounting plate 11.
Forming mould comprises bottle neck mould 12, body mould 13, body mould 13 is fixed on mold mounting plate 11, and corresponding with ampoule 19 body, mold mounting plate 11 is provided with bottleneck die cylinder 14, bottle neck mould 12 is fixed on bottleneck die cylinder 14 telescopic end, and corresponding with ampoule 19 bottleneck.
Left driving cylinder 4, right driving cylinder 7 are cylinder or oil cylinder, preferred oil cylinder.
As shown in Fig. 5 ~ 6, the plastic ampoule double production technology adopting above-mentioned plastic ampoule double process units to realize, comprises the following steps:
Step 1) left driving cylinder 4 drives left station integrated machine 3 to move to the A place of pipe embryo forming die head 1 by B, die cylinder 15 drives mold mounting plate 11 matched moulds, pipe embryo clamps by body mould 13, clamp segment to be cut off with all the other pipe embryos by cutting knife 9 and be separated, left driving cylinder 4 drives left station integrated machine 3 to be back to B place by A;
Step 2) right driving cylinder 7 drives right working position all-in-one 8 to move to the A place of pipe embryo forming die head 1 by C, die cylinder 15 drives mold mounting plate 11 matched moulds, pipe embryo clamps by body mould 13, clamp segment to be cut off with all the other pipe embryos by cutting knife 9 and be separated, right driving cylinder 7 drives right working position all-in-one 8 to be back to B place by C;
Step 3) as shown in figs. 34, left station integrated machine 3 is in step 2) while, die cylinder 15 drives body mould 13 bottle processed, then insert in bottle for filling 2 and carry out liquid medicine filling, filling complete after, filling 2 is separated with bottle, and bottleneck die cylinder 14 seals; Then make the ampoule 19 made be separated with left station integrated machine 3, left station integrated machine 3 repeats step 1), the ampoule 19 of separation carries out clout excision;
Step 4) right working position all-in-one 8 is in step 2) after, die cylinder 15 drives body mould 13 bottle processed, then inserts in bottle for filling 2 and carries out liquid medicine filling, filling complete after, filling 2 is separated with bottle, and bottleneck die cylinder 14 seals; Then make the ampoule 19 made be separated with right working position all-in-one 8, right working position all-in-one 8 repeats step 2), the ampoule 19 of separation carries out clout excision.
Repeat above-mentioned steps 1) ~ step 4), until shut down.

Claims (10)

1. a plastic ampoule double production technology, comprise pipe embryo forming die head (1), it is characterized in that: pipe embryo forming die head (1) left and right sides arranges left station integrated machine (3), right working position all-in-one (8) respectively, comprises the following steps:
Step 1) left station integrated machine (3) moves to after pipe embryo forming die head (1) gets pipe embryo and returns;
Step 2) right working position all-in-one (8) moves to after pipe embryo forming die head (1) gets pipe embryo and returns;
Step 3) left station integrated machine (3) is in step 2) while start bottle processed, then filling, sealing; Then make the ampoule made be separated with left station integrated machine (3), left station integrated machine (3) repeats step 1), the ampoule (19) of separation carries out clout excision;
Step 4) right working position all-in-one (8) is in step 2) after carry out bottle processed, filling, sealing; Then make the ampoule made be separated with right working position all-in-one (8), right working position all-in-one (8) repeats step 2), the ampoule (19) of separation carries out clout excision.
2. plastic ampoule double production technology according to claim 1, it is characterized in that: also comprise cutting knife (9), described step 1) in, left station integrated machine (3) moves to pipe embryo forming die head (1) pinch tube embryo afterwards, by cutting knife (9) clamp segment is cut off being separated with all the other pipe embryos.
3. plastic ampoule double production technology according to claim 1, it is characterized in that: also comprise cutting knife (9), described step 2) in, right working position all-in-one (8) moves to pipe embryo forming die head (1) pinch tube embryo afterwards, by cutting knife (9) clamp segment is cut off being separated with all the other pipe embryos.
4. plastic ampoule double production technology according to claim 1, it is characterized in that: described left station integrated machine (3), right working position all-in-one (8) are slidably mounted on base (5) respectively, left station integrated machine (3) left side connects the left driving cylinder (4) driving its action, and right working position all-in-one (8) right side connects the right driving cylinder (7) driving its action.
5. plastic ampoule double production technology according to claim 4, it is characterized in that: described left station integrated machine (3), right working position all-in-one (8) comprise the main supporting plate (16) of both sides, mold mounting plate (11) is set in main supporting plate (16), mold mounting plate (11) outside is mounted on the die cylinder (15) on main supporting plate (16), be arranged to mould inside it, between mold mounting plate (11) and main supporting plate (16), be provided with the axis of guide (17); Forming mould comprises bottle neck mould (12), body mould (13), body mould (13) is fixed on mold mounting plate (11), corresponding with ampoule (19) body, mold mounting plate (11) is provided with bottleneck die cylinder (14), bottle neck mould (12) is fixed on bottleneck die cylinder (14) telescopic end, and corresponding with ampoule (19) bottleneck.
6. a plastic ampoule double process units, comprise base (5), pipe embryo forming die head (1) and the cutting knife (9) be mated, it is characterized in that: pipe embryo forming die head (1) left and right sides arranges the left station integrated machine (3) be slidably arranged on base (5) respectively, right working position all-in-one (8) and with left station integrated machine (3), the filling head (2) that right working position all-in-one (8) is corresponding, left station integrated machine (3) left side connects the left driving cylinder (4) driving its action, right working position all-in-one (8) right side connects the right driving cylinder (7) driving its action.
7. plastic ampoule double process units according to claim 6, it is characterized in that: described left station integrated machine (3), right working position all-in-one (8) comprise the main supporting plate (16) of both sides, mold mounting plate (11) is set in main supporting plate (16), mold mounting plate (11) outside is mounted on the die cylinder (15) on main supporting plate (16), be arranged to mould inside it, between mold mounting plate (11) and main supporting plate (16), be provided with the axis of guide (17).
8. plastic ampoule double process units according to claim 7, it is characterized in that: described forming mould comprises bottle neck mould (12), body mould (13), body mould (13) is fixed on mold mounting plate (11), corresponding with ampoule (19) body, mold mounting plate (11) is provided with bottleneck die cylinder (14), bottle neck mould (12) is fixed on bottleneck die cylinder (14) telescopic end, and corresponding with ampoule (19) bottleneck.
9. plastic ampoule double process units according to claim 6, it is characterized in that: described base (5) is provided with guide rail (6), left station integrated machine (3), right working position all-in-one (8) are slidably arranged on same guide rail (6).
10. plastic ampoule double process units according to claim 6, is characterized in that: described left driving cylinder (4), right driving cylinder (7) are cylinder or oil cylinder.
CN201410606406.4A 2014-10-31 2014-10-31 Double-station production process and production device of plastic ampoule Pending CN104445006A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105383039A (en) * 2015-12-10 2016-03-09 湖南科伦制药有限公司 Manufacturing method for plastic ampoule bottle

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001079931A (en) * 1999-09-10 2001-03-27 Nippon Plast Co Ltd Manufacture of skin material
EP1413413A1 (en) * 2002-10-22 2004-04-28 Gerhard Hehenberger Die for granulation
CN101758615A (en) * 2009-05-17 2010-06-30 柳州市精业机器有限公司 Double-station reciprocating rotary type injection stretch blow hollow forming machine
CN202357440U (en) * 2011-10-27 2012-08-01 汪祥建 Mold opening and closing mechanism of double-station full-automatic extrusion molding bottle blowing machine
CN203095586U (en) * 2013-03-06 2013-07-31 楚天科技股份有限公司 Integrative machine of blowing, filling and sealing plastic ampoule
CN203818557U (en) * 2014-03-05 2014-09-10 阮美香 Single-die-head double-station blow-molding machine
CN104085847A (en) * 2014-05-26 2014-10-08 山东新华医疗器械股份有限公司 Blowing-filling-sealing multi-row combined mold for plastic ampoule and production method for ampoule by using mold
CN204251317U (en) * 2014-10-31 2015-04-08 山东新华医疗器械股份有限公司 Plastic ampoule double process units

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001079931A (en) * 1999-09-10 2001-03-27 Nippon Plast Co Ltd Manufacture of skin material
EP1413413A1 (en) * 2002-10-22 2004-04-28 Gerhard Hehenberger Die for granulation
CN101758615A (en) * 2009-05-17 2010-06-30 柳州市精业机器有限公司 Double-station reciprocating rotary type injection stretch blow hollow forming machine
CN202357440U (en) * 2011-10-27 2012-08-01 汪祥建 Mold opening and closing mechanism of double-station full-automatic extrusion molding bottle blowing machine
CN203095586U (en) * 2013-03-06 2013-07-31 楚天科技股份有限公司 Integrative machine of blowing, filling and sealing plastic ampoule
CN203818557U (en) * 2014-03-05 2014-09-10 阮美香 Single-die-head double-station blow-molding machine
CN104085847A (en) * 2014-05-26 2014-10-08 山东新华医疗器械股份有限公司 Blowing-filling-sealing multi-row combined mold for plastic ampoule and production method for ampoule by using mold
CN204251317U (en) * 2014-10-31 2015-04-08 山东新华医疗器械股份有限公司 Plastic ampoule double process units

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105383039A (en) * 2015-12-10 2016-03-09 湖南科伦制药有限公司 Manufacturing method for plastic ampoule bottle

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Application publication date: 20150325