CN104441555A - Drip irrigation zone production system - Google Patents

Drip irrigation zone production system Download PDF

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Publication number
CN104441555A
CN104441555A CN201410662804.8A CN201410662804A CN104441555A CN 104441555 A CN104441555 A CN 104441555A CN 201410662804 A CN201410662804 A CN 201410662804A CN 104441555 A CN104441555 A CN 104441555A
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CN
China
Prior art keywords
drip irrigation
irrigation zone
station
systems
mould
Prior art date
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Pending
Application number
CN201410662804.8A
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Chinese (zh)
Inventor
苏笑醒
赵培翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QINGDAO FRIEND AUTOMATION TECHNOLOGY Co Ltd
Original Assignee
QINGDAO FRIEND AUTOMATION TECHNOLOGY Co Ltd
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Publication date
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Priority to CN201410662804.8A priority Critical patent/CN104441555A/en
Publication of CN104441555A publication Critical patent/CN104441555A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50—Details of extruders
    • B29C48/695—Flow dividers, e.g. breaker plates
    • B29C48/70—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows
    • B29C48/705—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows in the die zone, e.g. to create flow homogeneity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/255—Flow control means, e.g. valves
    • B29C48/2556—Flow control means, e.g. valves provided in or in the proximity of dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • B29C48/31—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets being adjustable, i.e. having adjustable exit sections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50—Details of extruders
    • B29C48/695—Flow dividers, e.g. breaker plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911—Cooling
    • B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92533—Torque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/904—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/908—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article characterised by calibrator surface, e.g. structure or holes for lubrication, cooling or venting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911—Cooling
    • B29C48/9115—Cooling of hollow articles
    • B29C48/912—Cooling of hollow articles of tubular films
    • B29C48/913—Cooling of hollow articles of tubular films externally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2029/00—Belts or bands

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a drip irrigation zone production system which comprises a set of central feeding bidirectional diversion unit and two sets of drip irrigation zone production line auxiliary engine units, wherein the set of central feeding bidirectional diversion unit comprises an extrusion machine, a set of screen exchanger and a set of one-to-two bidirectional flow channel distribution mold; the two sets of drip irrigation zone production line auxiliary engine units comprise two sets of mold body distribution molds, two sets of metering pump systems, two sets of irrigation zone molds, two sets of forming and slitting systems, two sets of cooling systems, two sets of traction systems and two sets of winding machines; the discharging end of the extrusion machine is connected with the feeding end of the screen exchanger; the discharging end of the screen exchanger is connected to the one-to-two bidirectional flow channel distribution mold; the feeding hole of each mold body distribution mold is connected with the discharge opening of the one-to-two bidirectional flow channel distribution mold; the discharge opening of each mold body distribution mold is connected to the feeding end of the corresponding metering pump system; and the metering pump system is connected to the irrigation zone molds. The production efficiency is high, and the occupied area is small; and moreover, the power, manual labor and the occupied area are saved, and the aims of saving energy and reducing resource waste are achieved.

Description

A kind of drip irrigation zone production system
Technical field
The invention belongs to a kind of extrusion equipment field of plastics machinery industry, relate to a kind of production system, particularly relate to a kind of drip irrigation zone production system.
Background technology
Drip irrigation type water-saving irrigation is mainly used in the area, great Northwest of China, the water resource famine in west area; Arid dust storm is many throughout the year, and rainwater is few, causes water to be the key factor of agriculture animal husbandry development in restriction west area; Under the background of national energy-saving and water-saving, all industries have all recognized the preciousness at water source, and water-saving irrigation device is more and more subject to love of inclining; Under the Water-saving Irrigation Model that present western provinces carry out, the ground such as Inner Mongol, Qinghai, Gansu, Shaanxi, Ningxia, the Three Eastern Provinces all need a large amount of drip irrigation zones, for the water-saving irrigation of agricultural.The demand cumulative year after year of drip irrigation equipment, supply falls short of demand.Along with the appearance of help from government agricultural new policy, a few years from now on needs up to ten thousand drip-irrigation belt production lines.At present, domestic drip irrigation zone equipment is go out two or one with one to go out four substantially, more than each drip irrigation zone manufacturing enterprise at least five lines, could calculate small-scale production, production efficiency is extremely low, causes dropper band productivity ratio too low, recruitment is many on the contrary, factory building usable floor area is large, and cost serious waste of resources, does not meet the energy-saving and emission-reduction policy requirements that China is present.
Summary of the invention
The invention provides the efficient drip irrigation zone production system of producing for drip irrigation zone, its production efficiency that can solve drip irrigation zone equipment is low, and recruitment is many, the problem that cost, energy waste are serious,
For achieving the above object, the invention provides a kind of drip irrigation zone production system, comprise a set of central feeding bidirectional shunt unit and two cover drip-irrigation belt production line subsidiary engine unit two parts; Described central feeding bidirectional shunt unit comprises: extruder, a set of net-changing device, an one-to-two reversible passage distribute mould; Described two cover drip irrigation zones produce subsidiary engine unit and comprise: two cover die bodys distribute mould, two cover metering pump systems, two cover drip irrigation zone moulds, two sleeve forming splitting systems, two cover cooling systems, two cover trailer systems, two cover winders; The discharge end of extruder is connected with the feed end of net-changing device, and the discharge end of net-changing device is connected to one-to-two reversible passage and distributes on mould; The discharging opening that the charging aperture that die body distributes mould distributes mould with one-to-two reversible passage is again connected, and the discharging opening of die body distribution mould is connected to the feed end of metering pump system, and metering pump system is connected to again on the mould of drip irrigation zone simultaneously; Shaping splitting system is arranged on the cooling system, and near one end of central feeding bidirectional shunt unit, trailer system installs one end going out dropper band edge, close winder on the cooling system; Winder is positioned at the least significant end of this drip irrigation zone production system, for dropper tape wrapping is become reel.
Can preferably in above scheme, this drip irrigation zone production system comprises a set of central feeding bidirectional shunt unit and two cover drip irrigation zones produce subsidiary engine unit; It is be arranged symmetrically with centered by central feeding bidirectional shunt unit that two cover drip irrigation zones produce subsidiary engine unit; Central feeding bidirectional shunt unit distributes mould by its one-to-two reversible passage and produces subsidiary engine unit feed to two cover drip irrigation zones, goes out six, one and goes out eight, one to realize one and go out ten, one and go out 12, one and go out 16, one and go out the production technology that 24 or go out 32 drip irrigation zones.
Can also preferably, described central feeding bidirectional shunt unit is distributed mould formed by a single screw extrusion machine, a set of net-changing device and a set of two-way one-to-two runner of not shutting down.
Can also preferably, described drip irrigation zone production system is set to the structure that goes out 16, comprises a set of central feeding bidirectional shunt unit and two covers one and goes out eight drip irrigation zones and produce subsidiary engine unit; Described two covers one go out eight drip irrigation zones and produce subsidiary engine unit and be provided with two covers, one point of four die body and distribute mould, two cover four station metering pump systems, two cover four station drip irrigation zone moulds, two cover four stations shaping and splitting system, two cover eight station cooling systems, two cover eight station trailer systems and two cover twelve-station winders.
Can also preferably, described drip irrigation zone production system is set to the structure that goes out eight, comprises a set of central feeding bidirectional shunt unit, but removes one-to-two reversible passage by-passing parts wherein, makes it to form center feed system; It also comprises dropper band and produces subsidiary engine, and this dropper band is produced subsidiary engine and adopted a set of one to go out eight drip irrigation zone subsidiary engines; Described center feed system comprises a single screw extrusion machine, does not a set ofly shut down net-changing device; Described one goes out eight drip irrigation zone subsidiary engines comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems, a set of twelve-station winder.
Can also preferably, the one-to-two reversible passage of described central feeding bidirectional shunt unit distributes mould, is set to left and right shunting, and respectively connects one set of die; This one-to-two reversible passage distributes mould and distributes mould and two cover die bodys distribution moulds by one-to-two reversible passage, two cover metering pump systems and two cover helical shunt dropper band mould compositions; When described drip irrigation zone production system be set to one go out the structure of 16 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 16 central feeding bidirectional shunt unit distributes mould, respectively about it connects a set of one and goes out eight moulds; This one go out eight moulds by a set of one go out four die bodys distribute mould, a set of four station metering pump systems and a set of four station helical shunt dropper band moulds form; When described drip irrigation zone production system be set to one go out the structure of 24 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 24 central feeding bidirectional shunt systems distributes mould, respectively about it connects a set of one and goes out ten two molds; This one goes out ten two molds and goes out six die bodys by a set of one and distribute mould moulds, a set of six station metering pump systems and a set of six station helical shunt dropper band moulds and form.
Can also be preferably, described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, the torque motor of 12 is installed in the frame of described twelve-station winder, 12 Moment Motor Controller, 12 rolling stations, 12 strand oscillators, 12 drip irrigation zone directive wheels; With the independent moment regulating each station, or the moment of eight stations during adjusted in concert work; Four stations, six stations, eight stations, ten stations, twelve-station, 24 station winding systems are realized by increasing or reduce station number.
Can also preferably, described drip irrigation pipe belt production system is set to the structure that goes out 16 drip irrigation zone production systems; Or described drip irrigation pipe belt production system is set to the structure that goes out eight drip irrigation zone production systems, namely comprise central feeding bidirectional shunt unit and and go out eight drip irrigation zone subsidiary engines, described one goes out eight drip irrigation zone subsidiary engines comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems and a set of twelve-station winder.
Can also be preferably, described drip irrigation pipe belt production system is set to the structure that goes out 24 drip irrigation zone production systems, it respectively increases by two stations by two covers one are gone out eight drip irrigation zone subsidiary engines, namely forms two covers one and goes out 12 drip irrigation zones production subsidiary engines, to produce 24 drip irrigation zones simultaneously; Or by increasing or reduce the station number that goes out eight dropper band subsidiary engines, go out six drip irrigation zone production systems, and go out eight drip irrigation zone production systems, to form one and go out ten drip irrigation zone production systems, and go out 12 drip irrigation zone production systems, and go out 16 drip irrigation zone production systems, and go out 20 drip irrigation zone production systems, and go out 24 drip irrigation zone production systems or and go out 32 drip irrigation zone production systems.
Can also preferably, described drip irrigation pipe belt production system is set to the structure that goes out 12 drip irrigation zone production systems, namely goes out 12 drip irrigation zones by a set of center feed system and a set of one and produces subsidiary engine, to produce 12 drip irrigation zones simultaneously.
Can also be preferably, described drip irrigation zone production system is set to one and goes out 16 drip irrigation zone production systems, one goes out eight drip irrigation zone production systems, one goes out the structure that 12 drip irrigation zone production systems or go out 24 drip irrigation zone production systems, after its whole line start is ready, when starting starting device, what adopt is that single station starts one by one, namely after center feed system starts, first start the drip irrigation zone production system of a station, namely a measuring pump is started, molten plastic is pumped in first drip irrigation pipe mould, from the mouth mould of first drip irrigation pipe mould, the PE pipe of molten condition is drawn in plug gap, through hot pressing Vacuum shaping, cut into two labyrinth type drip irrigation tapes, through air-cooled, water-cooled, double draws, double rolling, form two dish drip irrigation zone rollings, namely complete the first station drip irrigation zone to produce, then the production of the second station, the 3rd station, the 4th station drip irrigation zone is produced successively, then be second one go out eight drip irrigation zones produce subsidiary engines produce eight drip irrigation zones by that analogy, central feeding and two cover eight station drip irrigation zones all start produces 16 with drip irrigation zone, at this moment synchro-lift system is started, be elevated to make the drip irrigation zone speed of production of production line reach simultaneously, finally make every bar drip irrigation zone speed of production reach 30 meters to 45 meters per minute.
Can also preferably, described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, and shaping cutting device comprises hot-forming parts and cuts parts, is provided with eight stations altogether; Shaping cutting device is set to can the structure of left and right adjusting; Draw-gear is provided with eight stations, and each station is provided with two pairs of carry-over pinch rolls; Winder is provided with eight stations for rolling; Described hot-forming parts are provided with briquetting roller, and described briquetting roller surface is provided with decorative pattern, and described decorative pattern adopts disposable processing structure, and the degree of depth of the groove of described decorative pattern is identical, the water yield also uniformity of the groove of described decorative pattern; Described briquetting roller has cooling structure and Lightened structure.
Can also preferably, die body distributes mould and is set to plank frame or core structure, and be respectively equipped with multiple runner, described runner is provided with flow regulator; Extruder adopts single screw extrusion machine, and the screw rod of extruder adopts divergence type high-efficiency screw.
Can also preferably, dosing pump assembly is set to the structure of an import and an outlet, and its import and outlet are located at both sides respectively; Dosing pump assembly is also connected with metering device driver part; Drip irrigation zone mould is set to helical shunt formula structure; Net-changing device, for not shut down net-changing device or long-acting net-changing device, is online draping and continuous production net-changing device.
Can also preferably, cooling device comprises precooling parts, water-cooling section and water-removing component; Described precooling parts adopt air-cooled structure, and described water-cooling section adopts cisten mechanism, is provided with support roller in water tank, and described water-removing component adopts de-watering apparatus.
Can also preferably, described winder is provided with 12 stations for rolling, each station torque motor control, the rolling of each station independence, or drip irrigation zone is coiled in rolling eight simultaneously, and be provided with four stations for subsequent use, for during change of lap or unreel time use, to ensure continuous rolling.
Can also preferably, described drip irrigation zone production system also comprises PLC control system, its independence or Synchronization Control.
Compared with prior art, the present invention has the following advantages:
Drip irrigation zone of the present invention production system, its extruder is efficient single screw extrusion machine, and its screw rod is divergence type high-efficiency screw, with the extruder of output, low than other extruder of this high-performance extruder power of motor used, heating power, reaches energy-efficient; Its die body distributor can be board-like and drum type brake two kinds, and often kind has multiple runner, one-to-two respectively, concentrates feed respectively, distributed uniform, and have flow regulator on runner for two point four; Its shaping cutting device comprises heat pressing forming device, cutting device, can left and right adjusting; Each station of its draw-gear has two pairs of carry-over pinch rolls, and has independence; Each station of its winder adopts an Electric Machine Control, and each station can independent rolling; It adopts advanced PLC control system, simple to operate, easy care; During production, 2,4,8 or 16 drip irrigation zones can be produced as required.It can solve, and dropper band productivity ratio existing in prior art is too low, the problem of cost serious waste of resources, have that production efficiency is high, the advantage of the little and administration measure of energy-conserving and environment-protective, technological precedence, floor space, can realize an equipment by a production line and set up a factory, an equipment meets the demand of a factory; And this system makes production line easily process, percent defective that is easy to operate, that produce is low, more meets requirements of mass production, has very wide market development potential, meet the needs of the present energy saving policy of China.
Accompanying drawing explanation
Below in conjunction with drawings and embodiments, the invention will be further described:
Fig. 1 is the structural front view that one of drip irrigation zone of the present invention production system goes out an embodiment of 16 structures;
Fig. 2 is the structure top view that one of drip irrigation zone of the present invention production system goes out an embodiment of 16 structures;
Fig. 3 is the structural front view that one of drip irrigation zone of the present invention production system goes out an embodiment of eight structures;
Fig. 4 is the structure top view that one of drip irrigation zone of the present invention production system goes out an embodiment of eight structures;
Fig. 5 is the structural front view that one of drip irrigation zone of the present invention production system goes out the central feeding runner distribution of 16 structures;
Fig. 6 is the structure top view that one of drip irrigation zone of the present invention production system goes out the central feeding runner distribution of 16 structures;
Fig. 7 is the structural front view that one of drip irrigation zone of the present invention production system goes out the central feeding runner distribution of 24 structures;
Fig. 8 is the structure top view that one of drip irrigation zone of the present invention production system goes out the central feeding runner distribution of 24 structures;
Fig. 9 is the structural front view of the twelve-station structure winder of drip irrigation zone of the present invention production system;
Figure 10 is the structure top view of the twelve-station structure winder of drip irrigation zone of the present invention production system;
Figure 11 is the structural front view that one of drip irrigation zone of the present invention production system goes out an embodiment of 24 structures;
Figure 12 is the structure top view that one of drip irrigation zone of the present invention production system goes out an embodiment of 24 structures;
Figure 13 is the front view of the central feeding distribution structure of drip irrigation zone of the present invention production system;
Figure 14 is the top view of the central feeding distribution structure of drip irrigation zone of the present invention production system.
In figure, 1 is extruder, and 2 is net-changing device, and 3 is one-to-two reversible passage distribution mould, 4 is die body distribution mould, and 5 is metering pump system, and 6 is drip irrigation zone mould, and 7 is shaping splitting system, 8 is cooling system, and 9 is trailer system, and 10 is winder, and 11 is measuring pump driver part.
Detailed description of the invention
In order to understand the present invention better, below in conjunction with specific embodiment, the present invention is explained in detail.But, apparently different modification and remodeling carried out to the present invention and do not exceed the wider spirit and scope of the present invention of appended claims.Therefore, following examples have exemplary and hard-core implication.
Embodiment 1:
A kind of drip irrigation zone production system, comprises a set of central feeding bidirectional shunt unit and two cover drip-irrigation belt production line subsidiary engine unit two parts; Described central feeding bidirectional shunt unit comprises: extruder 1, a set of net-changing device 2, an one-to-two reversible passage distribute mould 3; Described two cover drip irrigation zones produce subsidiary engine unit and comprise: two cover die bodys distribution moulds 4, two cover metering pump systems 5, two overlap drip irrigation zone mould 6, two sleeve forming splitting system 7, two cover cooling system 8, two and overlap trailer system 9, two cover winder 10; The discharge end of extruder 1 is connected with the feed end of net-changing device 2, and the discharge end of net-changing device 2 is connected to one-to-two reversible passage and distributes on mould 3; The discharging opening that the charging aperture that die body distributes mould 4 distributes mould 3 with one-to-two reversible passage is again connected, and the discharging opening of die body distribution mould 4 is connected to the feed end of metering pump system 5, and metering pump system 5 is connected to again on drip irrigation zone mould 6 simultaneously; Shaping splitting system 7 is arranged on cooling system 8, and near one end of central feeding bidirectional shunt unit, trailer system 9 is arranged on the one end going out dropper band edge, close winder 10 on cooling system 8; Winder 10 is positioned at the least significant end of this drip irrigation zone production system, for dropper tape wrapping is become reel.
Embodiment 2:
A kind of drip irrigation zone production system, similar to embodiment 1, difference is, this drip irrigation zone production system comprises a set of central feeding bidirectional shunt unit and two cover drip irrigation zones produce subsidiary engine unit; It is be arranged symmetrically with centered by central feeding bidirectional shunt unit that two cover drip irrigation zones produce subsidiary engine unit; Central feeding bidirectional shunt unit distributes mould 3 by its one-to-two reversible passage and produces subsidiary engine unit feed to two cover drip irrigation zones, goes out four, one and goes out six, one to realize one and go out eight, one and go out ten, one and go out 12, one and go out 16, one and go out the production technology that 24 or go out 32 drip irrigation zones.
Embodiment 3:
A kind of drip irrigation zone production system, similar to embodiment 2, difference is, described central feeding bidirectional shunt unit is distributed mould 3 formed by a single screw extrusion machine, a set of net-changing device and a set of one-to-two reversible passage of not shutting down.
Embodiment 4:
As depicted in figs. 1 and 2, a kind of drip irrigation zone production system, similar to embodiment 3, difference is, described drip irrigation zone production system is set to the structure that goes out 16, comprises a set of central feeding bidirectional shunt unit and two covers one and goes out eight drip irrigation zones and produce subsidiary engine unit; Described two covers one go out eight drip irrigation zones and produce subsidiary engine unit and comprise two covers, one point of four die body and distribute mould, two cover four station metering pump systems, two cover four station drip irrigation zone moulds, two cover four stations shaping and splitting system, two cover eight station cooling systems, two cover eight station trailer systems and two cover twelve-station winders.
Embodiment 5:
As shown in Figure 3 and Figure 4, a kind of drip irrigation zone production system, similar to embodiment 4, difference is, described drip irrigation zone production system is set to the structure that goes out eight, comprise a set of central feeding bidirectional shunt unit, but remove one-to-two reversible passage distribution mould 3 wherein, make it to form center feed system; It also comprises dropper band and produces subsidiary engine unit, and this dropper band is produced subsidiary engine unit and adopted a set of one to go out eight drip irrigation zones production subsidiary engines; Described center feed system comprises a single screw extrusion machine, does not a set ofly shut down net-changing device; Described one goes out eight drip irrigation zones production subsidiary engine unit comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems, a set of twelve-station winder.In like manner, one go out the station number that one of eight drip irrigation zone operation system structures go out eight dropper band subsidiary engines by increasing or reduce this, go out four drip irrigation zone production systems, and go out six drip irrigation zone production systems, to form one and go out eight drip irrigation zone production systems, and go out ten drip irrigation zone production systems, and go out 12 drip irrigation zone production systems, and go out 16 drip irrigation zone production systems.
Embodiment 6:
As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a kind of drip irrigation zone production system, similar to embodiment 4, difference is, the one-to-two reversible passage of described central feeding bidirectional shunt unit distributes mould, is set to left and right shunting, and respectively connects one set of die; It is distribute mould 3 and two cover die bodys distribution moulds by a set of one-to-two reversible passage that this runner distributes mould, two cover metering pump systems and two cover helical shunt dropper band mould compositions; When described drip irrigation zone production system be set to one go out the structure of 16 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 16 central feeding bidirectional shunt unit distributes mould, respectively about it connects a set of one and goes out eight moulds; This one go out eight moulds by a set of one go out four die bodys distribute mould, a set of four station metering pump systems and a set of four station helical shunt dropper band moulds form; When described drip irrigation zone production system be set to one go out the structure of 24 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 24 central feeding bidirectional shunt systems distributes mould, respectively about it connects a set of one and goes out ten two molds; This one go out ten two molds by a set of one go out six die bodys distribute mould, a set of six station metering pump systems and a set of six station helical shunt dropper band moulds form.In addition, can simplify as Figure 13.
Embodiment 7:
As shown in Figure 9 and Figure 10, a kind of drip irrigation zone production system, similar to embodiment 6, difference is, described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, is provided with the torque motor 2 of 12 in the frame 1 of described twelve-station winder, 12 Moment Motor Controller 3,12 rolling stations, 4,12 strand oscillators 5,12 overlap drip irrigation zone directive wheel 6; With the independent moment regulating each station, or the moment of eight stations during adjusted in concert work; Four stations, six stations, eight stations, ten stations, twelve-station, sixteen work station, 24 station winding systems are realized by increasing or reduce station number.
Embodiment 8:
A kind of drip irrigation zone production system, similar to embodiment 7, difference is, described drip irrigation pipe belt production system is set to the structure that goes out 16 drip irrigation zone production systems; Or described drip irrigation pipe belt production system is set to the structure that goes out eight drip irrigation zone production systems, namely comprise central feeding bidirectional shunt unit and and go out eight drip irrigation zones production subsidiary engine unit, described one goes out eight drip irrigation zones production subsidiary engine unit comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems and a set of twelve-station winder.
Embodiment 9:
As is illustrated by figs. 11 and 12, a kind of drip irrigation zone production system, similar to embodiment 8, difference is, described drip irrigation pipe belt production system is set to the structure that goes out 24 drip irrigation zone production systems, its two covers one passing through to go out one 16 drip irrigation zone operation system structures go out eight drip irrigation zones production subsidiary engine unit respectively increases by two stations, namely forms two covers one and goes out 12 drip irrigation zones production subsidiary engines, to produce 24 drip irrigation zones simultaneously; In like manner, go out by increasing or reduce one the station number that one of 16 drip irrigation zone operation system structures go out eight dropper band subsidiary engines, go out four drip irrigation zone production systems, and go out six drip irrigation zone production systems, to form one and go out eight drip irrigation zone production systems, and go out ten drip irrigation zone production systems, and go out 12 drip irrigation zone production systems, and go out 16 drip irrigation zone production systems, and go out 20 drip irrigation zone production systems, and go out 24 drip irrigation zone production systems or and go out 32 drip irrigation zone production systems.
Embodiment 10:
A kind of drip irrigation zone production system, similar to embodiment 9, difference is, described drip irrigation pipe belt production system is set to the structure that goes out 12 drip irrigation zone production systems, namely go out 12 drip irrigation zones by a set of center feed system and a set of one and produce subsidiary engine unit, to produce 12 drip irrigation zones simultaneously.
Embodiment 11:
A kind of drip irrigation zone production system, similar to embodiment 10, difference is, described drip irrigation zone production system is set to one and goes out 16 drip irrigation zone production systems, one goes out eight drip irrigation zone production systems, one goes out the structure that 12 drip irrigation zone production systems or go out 24 drip irrigation zone production systems, after its whole line start is ready, when starting starting device, what adopt is that single station starts one by one, namely after center feed system starts, first start the drip irrigation zone production system of a station, namely a measuring pump is started, molten plastic is pumped in first drip irrigation pipe mould, from the mouth mould of first drip irrigation pipe mould, the PE pipe of molten condition is drawn in plug gap, through hot pressing Vacuum shaping, cut into two labyrinth type drip irrigation tapes, through air-cooled, water-cooled, double draws, double rolling, form two dish drip irrigation zone rollings, namely complete the first station drip irrigation zone to produce, then the production of the second station, the 3rd station, the 4th station drip irrigation zone is produced successively, then be second one go out eight drip irrigation zones produce subsidiary engines produce eight drip irrigation zones by that analogy, central feeding and two cover eight station drip irrigation zones all start produces 16 with drip irrigation zone, at this moment synchro-lift system is started, be elevated to make the drip irrigation zone speed of production of production line reach simultaneously, finally make every bar drip irrigation zone speed of production reach 30 meters to 45 meters per minute.
Embodiment 12:
A kind of drip irrigation zone production system, similar to embodiment 11, difference is, described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, and shaping splitting system 7 comprises hot-forming parts and cuts parts, is provided with four stations; Shaping splitting system 7 is set to can the structure of left and right adjusting; Trailer system 9 is provided with eight stations, and each station is provided with two pairs of carry-over pinch rolls; Winder 10 is provided with 12 stations for rolling; Described hot-forming parts are provided with briquetting roller, and described briquetting roller surface is provided with decorative pattern, and described decorative pattern adopts disposable processing structure, and the degree of depth of the groove of described decorative pattern is identical, the water yield also uniformity of the groove of described decorative pattern; Described briquetting roller has cooling structure and Lightened structure.
Embodiment 13:
A kind of drip irrigation zone production system, similar to embodiment 12, difference is, die body distributes mould 4 and is set to plank frame or core structure, and be respectively equipped with multiple runner, described runner is provided with flow regulator; Extruder 1 adopts single screw extrusion machine 1, and the screw rod of extruder 1 adopts divergence type high-efficiency screw.
Embodiment 14:
A kind of drip irrigation zone production system, similar to embodiment 13, difference is, metering pump system 5 is set to the structure of an import and an outlet, and its import and outlet are located at both sides respectively; Metering pump system 5 is also connected with metering pump system 5 driver part 11; Drip irrigation zone mould 6 is set to helical shunt formula structure; Net-changing device 2, for not shut down net-changing device or long-acting net-changing device, is online draping and continuous production net-changing device.
Embodiment 15:
A kind of drip irrigation zone production system, similar to embodiment 14, difference is, cooling system 8 comprises precooling parts, water-cooling section and water-removing component; Described precooling parts adopt air-cooled structure, and described water-cooling section adopts cisten mechanism, is provided with support roller in water tank, and described water-removing component adopts wind de-watering apparatus.
Embodiment 16:
A kind of drip irrigation zone production system, similar to embodiment 15, difference is, described winder 10 is provided with 12 stations for rolling, each station torque motor control, the rolling of each station independence, or drip irrigation zone is coiled in rolling eight simultaneously, and be provided with four backup stations, for during change of lap or unreel time use, to ensure continuous rolling.
Embodiment 17:
A kind of drip irrigation zone production system, similar to embodiment 16, difference is, described drip irrigation zone production system also comprises PLC control system, its independence or Synchronization Control.
Drip irrigation zone of the present invention production system, cuts two shaping drip irrigation zones by the hot pressing of shaping splitting system 7 and enters cooling system 8 and cool; Drip irrigation zone is cut rear first through air-cooled precooling, and enter water tank cooling after precooling, cooled drip irrigation zone enters trailer system 9 through de-watering apparatus; Each station of trailer system 9 has two pairs of carry-over pinch rolls, and has independence; Every a pair carry-over pinch rolls can a drip irrigation zone; Each station of winder 10 can independently also can rolling simultaneously, and wherein four stations are used for being rolled up Guan Shigeng replace tubes volume buffering; Each station can batch a drip irrigation zone; Measure according to demand, each station can be opened; During production, the drip irrigation zone of different number can be produced as required; Namely one set of die, shaping and subsidiary engine are turned left production, and another set of mould, shaping and subsidiary engine are turned right production.One can be realized go out four, one and go out six, one and go out eight, one and go out ten, one and go out 12, one and go out 16, one and go out the production that 24 or one go out 32 drip irrigation zones; And extruder, mould, shaping and subsidiary engine become " one " shape to control, one can be realized and go out four, one and go out six, one and go out eight, one and go out ten, one and go out 12, one and go out 16, one and go out the production that 24 or one go out 32 drip irrigation zones.
Although be below described various preferred embodiment of the present invention and feature, under the prerequisite not departing from object of the present invention and aim, those of ordinary skill in the art can make many changes to the present invention, supplement, change and delete.More than in conjunction with the detailed description that specific embodiments of the invention are done, it is not limitation of the present invention.Every according to technical spirit of the present invention to any simple modification made for any of the above embodiments, all still belong to the scope of technical solution of the present invention.

Claims (17)

1. a drip irrigation zone production system, comprises a set of central feeding bidirectional shunt unit and two cover drip-irrigation belt production line subsidiary engine unit two parts; It is characterized in that: described central feeding bidirectional shunt unit comprises: extruder, a set of net-changing device, an one-to-two reversible passage distribute mould; Described two cover drip irrigation zones produce subsidiary engine unit and comprise: two cover die bodys distribute mould, two cover metering pump systems, two cover drip irrigation zone moulds, two sleeve forming splitting systems, two cover cooling systems, two cover trailer systems, two cover winders; The discharge end of extruder is connected with the feed end of net-changing device, and the discharge end of net-changing device is connected to one-to-two reversible passage and distributes on mould; The discharging opening that the charging aperture that die body distributes mould distributes mould with one-to-two reversible passage is again connected, and the discharging opening of die body distribution mould is connected to the feed end of metering pump system, and metering pump system is connected to again on the mould of drip irrigation zone simultaneously; Shaping splitting system is arranged on the cooling system, and near one end of central feeding bidirectional shunt unit, trailer system installs one end going out dropper band edge, close winder on the cooling system; Winder is positioned at the least significant end of this drip irrigation zone production system, for dropper tape wrapping is become reel.
2. drip irrigation zone as claimed in claim 1 production system, is characterized in that: this drip irrigation zone production system comprises a set of central feeding bidirectional shunt unit and two cover drip irrigation zones produce subsidiary engine unit; It is be arranged symmetrically with centered by central feeding bidirectional shunt unit that two cover drip irrigation zones produce subsidiary engine unit; Central feeding bidirectional shunt unit distributes mould by its one-to-two reversible passage and produces subsidiary engine unit feed to two cover drip irrigation zones, goes out six, one and goes out eight, one to realize one and go out ten, one and go out 12, one and go out 16, one and go out the production technology that 24 or go out 32 drip irrigation zones.
3. drip irrigation zone as claimed in claim 2 production system, is characterized in that: described central feeding bidirectional shunt unit is distributed mould formed by a single screw extrusion machine, a set of net-changing device and a set of two-way one-to-two runner of not shutting down.
4. drip irrigation zone as claimed in claim 3 production system, is characterized in that: described drip irrigation zone production system is set to the structure that goes out 16, comprises a set of central feeding bidirectional shunt unit and two covers one and goes out eight drip irrigation zones and produce subsidiary engine unit; Described two covers one go out eight drip irrigation zones and produce subsidiary engine unit and be provided with two covers, one point of four die body and distribute mould, two cover four station metering pump systems, two cover four station drip irrigation zone moulds, two cover four stations shaping and splitting system, two cover eight station cooling systems, two cover eight station trailer systems and two cover twelve-station winders.
5. drip irrigation zone as claimed in claim 4 production system, it is characterized in that: described drip irrigation zone production system is set to the structure that goes out eight, comprise a set of central feeding bidirectional shunt unit, but remove one-to-two reversible passage by-passing parts wherein, make it to form center feed system; It also comprises dropper band and produces subsidiary engine, and this dropper band is produced subsidiary engine and adopted a set of one to go out eight drip irrigation zone subsidiary engines; Described center feed system comprises a single screw extrusion machine, does not a set ofly shut down net-changing device; Described one goes out eight drip irrigation zone subsidiary engines comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems, a set of twelve-station winder.
6. drip irrigation zone as claimed in claim 5 production system, is characterized in that: the one-to-two reversible passage of described central feeding bidirectional shunt unit distributes mould, is set to left and right shunting, and respectively connects one set of die; This one-to-two reversible passage distributes mould and distributes mould and two cover die bodys distribution moulds by one-to-two reversible passage, two cover metering pump systems and two cover helical shunt dropper band mould compositions; When described drip irrigation zone production system be set to one go out the structure of 16 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 16 central feeding bidirectional shunt unit distributes mould, respectively about it connects a set of one and goes out eight moulds; This one go out eight moulds by a set of one go out four die bodys distribute mould, a set of four station metering pump systems and a set of four station helical shunt dropper band moulds form; When described drip irrigation zone production system be set to one go out the structure of 24 drip irrigation zone production systems time, the described one one-to-two reversible passage going out 24 central feeding bidirectional shunt systems distributes mould, respectively about it connects a set of one and goes out ten two molds; This one goes out ten two molds and goes out six die bodys by a set of one and distribute mould moulds, a set of six station metering pump systems and a set of six station helical shunt dropper band moulds and form.
7. drip irrigation zone as claimed in claim 6 production system, it is characterized in that: described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, the torque motor of 12 is installed in the frame of described twelve-station winder, 12 Moment Motor Controller, 12 rolling stations, 12 strand oscillators, 12 drip irrigation zone directive wheels; With the independent moment regulating each station, or the moment of eight stations during adjusted in concert work; Four stations, six stations, eight stations, ten stations, twelve-station, 24 station winding systems are realized by increasing or reduce station number.
8. drip irrigation zone as claimed in claim 7 production system, is characterized in that: described drip irrigation pipe belt production system is set to the structure that goes out 16 drip irrigation zone production systems; Or described drip irrigation pipe belt production system is set to the structure that goes out eight drip irrigation zone production systems, namely comprise central feeding bidirectional shunt unit and and go out eight drip irrigation zone subsidiary engines, described one goes out eight drip irrigation zone subsidiary engines comprises a set of distribution of one point of four die body mould, a set of four station metering pump systems, a set of four station drip irrigation zone moulds, a set of four station vacuum forming splitting systems, a set of eight station cooling systems, a set of eight station trailer systems and a set of twelve-station winder.
9. drip irrigation zone as claimed in claim 8 production system, it is characterized in that: described drip irrigation pipe belt production system is set to the structure that goes out 24 drip irrigation zone production systems, it respectively increases by two stations by two covers one are gone out eight drip irrigation zone subsidiary engines, namely form two covers one and go out 12 drip irrigation zones production subsidiary engines, to produce 24 drip irrigation zones simultaneously; Or by increasing or reduce the station number that goes out eight dropper band subsidiary engines, go out six drip irrigation zone production systems, and go out eight drip irrigation zone production systems, to form one and go out ten drip irrigation zone production systems, and go out 12 drip irrigation zone production systems, and go out 16 drip irrigation zone production systems, and go out 20 drip irrigation zone production systems, and go out 24 drip irrigation zone production systems or and go out 32 drip irrigation zone production systems.
10. drip irrigation zone as claimed in claim 9 production system, it is characterized in that: described drip irrigation pipe belt production system is set to the structure that goes out 12 drip irrigation zone production systems, namely go out 12 drip irrigation zones by a set of center feed system and a set of one and produce subsidiary engine, to produce 12 drip irrigation zones simultaneously.
11. drip irrigation zone as claimed in claim 10 production systems, it is characterized in that: described drip irrigation zone production system is set to one and goes out 16 drip irrigation zone production systems, one goes out eight drip irrigation zone production systems, one goes out the structure that 12 drip irrigation zone production systems or go out 24 drip irrigation zone production systems, after its whole line start is ready, when starting starting device, what adopt is that single station starts one by one, namely after center feed system starts, first start the drip irrigation zone production system of a station, namely a measuring pump is started, molten plastic is pumped in first drip irrigation pipe mould, from the mouth mould of first drip irrigation pipe mould, the PE pipe of molten condition is drawn in plug gap, through hot pressing Vacuum shaping, cut into two labyrinth type drip irrigation tapes, through air-cooled, water-cooled, double draws, double rolling, form two dish drip irrigation zone rollings, namely complete the first station drip irrigation zone to produce, then the production of the second station, the 3rd station, the 4th station drip irrigation zone is produced successively, then be second one go out eight drip irrigation zones produce subsidiary engines produce eight drip irrigation zones by that analogy, central feeding and two cover eight station drip irrigation zones all start produces 16 with drip irrigation zone, at this moment synchro-lift system is started, be elevated to make the drip irrigation zone speed of production of production line reach simultaneously, finally make every bar drip irrigation zone speed of production reach 30 meters to 45 meters per minute.
12. drip irrigation zone as claimed in claim 11 production systems, is characterized in that: described drip irrigation zone production system is set to the structure that goes out 16 drip irrigation zone production systems, and shaping cutting device comprises hot-forming parts and cuts parts, is provided with eight stations altogether; Shaping cutting device is set to can the structure of left and right adjusting; Draw-gear is provided with eight stations, and each station is provided with two pairs of carry-over pinch rolls; Winder is provided with eight stations for rolling; Described hot-forming parts are provided with briquetting roller, and described briquetting roller surface is provided with decorative pattern, and described decorative pattern adopts disposable processing structure, and the degree of depth of the groove of described decorative pattern is identical, the water yield also uniformity of the groove of described decorative pattern; Described briquetting roller has cooling structure and Lightened structure.
13. drip irrigation zone production systems according to any one of claim 1-12, is characterized in that: die body distributes mould and is set to plank frame or core structure, and be respectively equipped with multiple runner, described runner is provided with flow regulator; Extruder adopts single screw extrusion machine, and the screw rod of extruder adopts divergence type high-efficiency screw.
14. drip irrigation zone production systems according to any one of claim 1-12, is characterized in that: dosing pump assembly is set to the structure of an import and an outlet, and its import and outlet are located at both sides respectively; Dosing pump assembly is also connected with metering device driver part; Drip irrigation zone mould is set to helical shunt formula structure; Net-changing device, for not shut down net-changing device or long-acting net-changing device, is online draping and continuous production net-changing device.
15. drip irrigation zone production systems according to any one of claim 1-12, is characterized in that: cooling device comprises precooling parts, water-cooling section and water-removing component; Described precooling parts adopt air-cooled structure, and described water-cooling section adopts cisten mechanism, is provided with support roller in water tank, and described water-removing component adopts de-watering apparatus.
16. drip irrigation zone production systems according to any one of claim 1-12, it is characterized in that: described winder is provided with 12 stations for rolling, each station torque motor control, the rolling of each station independence, or drip irrigation zone is coiled in rolling eight simultaneously, and be provided with four stations for subsequent use, for during change of lap or unreel time use, to ensure continuous rolling.
17. drip irrigation zone production systems according to any one of claim 1-12, is characterized in that: described drip irrigation zone production system also comprises PLC control system, its independence or Synchronization Control.
CN201410662804.8A 2014-06-16 2014-11-19 Drip irrigation zone production system Pending CN104441555A (en)

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