CN104440601A - Diamond grinding wheel for high-speed four-edge grinding and manufacturing method thereof - Google Patents
Diamond grinding wheel for high-speed four-edge grinding and manufacturing method thereof Download PDFInfo
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- CN104440601A CN104440601A CN201410644777.1A CN201410644777A CN104440601A CN 104440601 A CN104440601 A CN 104440601A CN 201410644777 A CN201410644777 A CN 201410644777A CN 104440601 A CN104440601 A CN 104440601A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a diamond grinding wheel for high-speed four-edge grinding and a manufacturing method of the diamond grinding wheel. The diamond grinding wheel comprises a base body and a work layer, and the work layer is composed of, by volume, 75 percent to 93 percent of bronze bond dedicated alloyed powder and seven percent to 25 percent of diamonds. Firstly, the diamonds are dumped into a grinding bowl, and liquid paraffin is added to be fully wetted with the diamonds. Then, the bronze bond dedicated alloyed powder is dumped for even mixing, and mixtures are obtained. The mixtures are dumped into an assembled mold, the mixtures are placed in a dual-body sintering furnace to be sintered after striking and prepressing, and mold unloading is carried out after sintering and cooling. An obtained semi-finished product is ground and finished, and the diamond grinding wheel for high-speed four-edge grinding is obtained. The diamond grinding wheel for high-speed four-edge grinding has the advantages of being stable in performance, sharp in grinding, high in efficiency, low in cost and the like, and the machining requirement that sheet glass machined by imported and domestic high-speed four-edge grinding machine tools is 30 m/min to the maximum degree can be fully met.
Description
Technical field
The present invention relates to grinding materials and grinding tool grinding technique field, particularly relate to a kind of four limit mill skives and preparation method thereof at a high speed.
Background technology
Full-automatic numerical control glass four limit edge polisher is the professional process equipment of rectangle former sheet glass chamfering, there is high manufacturing accuracy, high efficiency, high mechanical arrangements, adopt man-machine interface operation, four-axle linked, automatically identify glass size, corner angle process velocity reaches 30m/min, promotes glass machining technique speed.
The performance of skive depends primarily on the composition form of diamond abrasive and bonding agent, and the design considerations of skive is the material of grinding mode and workpiece to be machined and the requirement of crudy sets, under the condition only adapted in skive performance and grinding mode and Material Processing, just can obtain more satisfactory effect; And present most of producer is directly applied directly to full-automatic numerical control glass four limit edge polisher with the skive on common monolateral machine, bilateral machine and bevelling machine, occur that process velocity accomplishes 8m/min, just there is the phenomenon collapsing limit in glass, walking speed can only at below 8m/min, and after glass grinding 8000m, just there is obvious grinding groove mark in emery wheel, distortion has also appearred in the glass of grinding.Skive on common monolateral machine, bilateral machine and bevelling machine is applied to that full-automatic numerical control glass four limit edge polisher grinding efficiency is low and the life-span is short, want the performance embodying full-automatic numerical control glass four limit edge polisher completely, the emery wheel of the grinding method of applicable full-automatic numerical control glass four limit edge polisher can only be worked out.
Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome the weak point that in technology, full-automatic numerical control glass four limit edge polisher skive exists, and the invention provides a kind of high speed four limit mill skive newly and preparation method thereof.The skive utilizing technical solution of the present invention to prepare has the features such as stable performance, grinding is sharp, efficiency is high, cost is low; The processing request of import and the highest 30m/min of the domestic full-automatic numerical control glass four limit edge polisher processing former sheet glass of rectangle can be met completely.
In order to solve the problem, the technical solution used in the present invention is:
The invention provides a kind of four limit mill skives at a high speed, comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 75 ~ 93% and diamond 7 ~ 25%.
According to above-mentioned high speed four limit mill skive, described diamond is diamond MBD4 or diamond MBD6, and described adamantine granularity is 120/140 or 140/170.
According to above-mentioned high speed four limit mill skive, described diamond MBD4 or diamond MBD6 is ti coat on diamond diamond, and its diamond concentration is 25 ~ 50%.
According to above-mentioned high speed four limit mill skive, mass percentage >=99.8% of main component in described bronze binding agent special metals powder, its granularity is 325 orders with carefully.
According to above-mentioned high speed four limit mill skive, described bronze binding agent special metals powder is prepared from by the following method:
A, represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 35 ~ 55%, Cu 10 ~ 25%, Ni 15 ~ 30%, Fe 5 ~ 10%, Ti 5 ~ 10% and Si 4 ~ 8%;
B, take various raw material according to the alloyed powder raw material proportion of composing described in step a, the various raw materials taken are mixed, obtains metal dust compound;
C, step b gained powder mixture added in intermediate frequency furnace and carries out melting, be smelted into aluminium alloy under the condition of 1800 ± 50 DEG C in temperature, adopt atomization method to be ground into the alloyed powder of 30 ~ 40 μm melting gained aluminium alloy;
D, the alloyed powder be ground into by step c are crossed 325 mesh sieves and are carried out purified treatment, obtain bronze binding agent special metals powder, finally carry out vacuum packaging (grain shape of gained alloyed powder is almost spherical).
In addition, provide a kind of high speed four limit to grind the preparation method of skive, described preparation method comprises the following steps:
A, first take various raw material according to the pulp furnish ratio of above-mentioned high speed four limit mill skive, the diamond taken is poured in mortar, add atoleine 4 ~ 8mL for benchmark with every kg two kinds of raw material gross weights, required atoleine is added in mortar, diamond is fully wetting; Then the bronze binding agent special metals powder taken is poured in mortar, mix, obtain compound;
B, use acetone to clean up steel matrix, cast iron die evenly smears one deck releasing agent, and steel matrix and set of molds is installed;
In the mould that c, the compound input step b obtained by step a assemble, strike off, put into binary sintering furnace after precompressed and sinter, whole sintering process adopts programme-control to heat up, is incubated and temperature-fall period, cools, when mold temperature is down to less than 200 DEG C mould unloadings after sintering;
D, step c gained semi-finished product are carried out processing grinding, finishing, obtain product four limits mill skives at a high speed.
According to the preparation method of above-mentioned high speed four limit mill skive, releasing agent described in step b is the mixture of 800 order graphite powders and lubricating oil.
According to the preparation method of above-mentioned high speed four limit mill skive, whole sintering process described in step c adopts programme-control to heat up, is incubated and temperature-fall period, its detailed process is: first rise to 500 DEG C with the speed of 5 DEG C/min by room temperature, under this temperature conditions, be incubated 30min; Then rise to 600 DEG C with the speed of 4 DEG C/min by 500 DEG C, under this temperature conditions, be incubated 10min; Then rise to 620 DEG C with the speed of 2 DEG C/min by 600 DEG C, under this temperature conditions, be incubated 60min; Eventually pass 3 ~ 3.5 hours and be down to less than 200 DEG C by 620 DEG C.
positive beneficial effect of the present invention:
1, the present invention grinds the high-performance bronze binding agent special metals powder that have employed independent development in skives batching in four limits at a high speed, this alloyed powder is evenly distributed than mechanical mixture powdered elemental, fundamentally avoid component segregation, make carcass even tissue, prealloy powder alloying is abundant, make carcass have high hardness and high impact strength, thus improve adamantine hold, the activation energy needed for the pre-alloyed diffusion significantly reducing metallic atom in sintering process; And sintering temperature is low, sintering time is short, is conducive to avoiding diamond high-temperature damage, grinding tool consumption and power consumption can be reduced on the other hand.
2, the bronze binding agent special metals powder that the present invention adopts has the following advantages compared with existing machinery hybrid junctions mixture, and the contrast of its correlated performance refers to table 1.
。
3, the feature such as high speed four limit mill skive has stable performance, grinding is sharp, efficiency is high and cost is low utilizing technical solution of the present invention to prepare; The processing request of import and the highest 30m/min of domestic high speed four limit grinding machine tool working flat plate glass can be met completely.
4, grinding 450mm*550mm is ground on ATIT-GM2535 horizontal high-speed four limit produced in Hangzhou complete crown intelligence Science and Technology Ltd., and thickness is the glass of 4mm specification, and the grinding Comparative result of skive prepared by normal diamond emery wheel and the present invention refers to table 2.
。
detailed description of the invention:
Set forth the present invention further below in conjunction with embodiment, but do not limit content of the present invention.
Embodiment 1:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 80% and diamond 20%.
The diamond adopted is ti coat on diamond diamond MBD4, and its granularity is 120/140, and ti coat on diamond diamond concentration is 25 ~ 50%; Mass percentage >=99.8% of main component in the bronze binding agent special metals powder adopted, its granularity is 325 orders with carefully.
Described bronze binding agent special metals powder is prepared from by the following method:
A, represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 40%, Cu 15%, Ni 20%, Fe 10%, Ti 10% and Si 5%;
B, take various raw material according to the alloyed powder raw material proportion of composing described in step a, the various raw materials taken are mixed, obtains metal dust compound;
C, step b gained compound added in intermediate frequency furnace and carries out melting, be smelted into aluminium alloy under the condition of 1800 DEG C in temperature, adopt atomization method to be ground into the alloyed powder of 30 ~ 40 μm melting gained aluminium alloy;
D, the alloyed powder be ground into by step c are crossed 325 mesh sieves and are carried out purified treatment, obtain bronze binding agent special metals powder, finally carry out vacuum packaging.
Embodiment 2: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 85% and diamond 15%.
The diamond adopted is ti coat on diamond diamond MBD6, and its granularity is 120/140.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 45%, Cu 10%, Ni 25%, Fe 5%, Ti 7% and Si 8%;
In step c: be smelted into aluminium alloy under the condition of 1850 DEG C in temperature.
Embodiment 3: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 90% and diamond 10%.
The diamond adopted is ti coat on diamond diamond MBD6, and its granularity is 140/170.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 35%, Cu 25%, Ni 15%, Fe 10%, Ti 8% and Si 7%;
In step c: be smelted into aluminium alloy under the condition of 1750 DEG C in temperature.
Embodiment 4: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 75% and diamond 25%.
The diamond adopted is ti coat on diamond diamond MBD4, and its granularity is 140/170.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 50%, Cu 18%, Ni 15%, Fe 8%, Ti 5% and Si 4%.
Embodiment 5: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 93% and diamond 7%.
The diamond adopted is ti coat on diamond diamond MBD6, and its granularity is 140/170.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 55%, Cu 10%, Ni 20%, Fe 5%, Ti 6% and Si 4%;
In step c: be smelted into aluminium alloy under the condition of 1850 DEG C in temperature.
Embodiment 6: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 78% and diamond 22%.
The diamond adopted is ti coat on diamond diamond MBD6, and its granularity is 120/140.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 36%, Cu 20%, Ni 27%, Fe 7%, Ti 5% and Si 5%.
Embodiment 7: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 88% and diamond 12%.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 38%, Cu 12%, Ni 30%, Fe 6%, Ti 6% and Si 8%;
Embodiment 8: substantially the same manner as Example 1, difference is:
The present invention is four limit mill skives at a high speed, and comprise matrix and working lining, represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 82% and diamond 18%.
Preparation method's difference from Example 1 of described bronze binding agent special metals powder is:
In step a: represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 41%, Cu 22%, Ni 22%, Fe 5%, Ti 5% and Si 5%;
In step c: be smelted into aluminium alloy under the condition of 1800 DEG C in temperature.
Above-described embodiment 1 ~ 8 the present invention at a high speed four limits grinds the preparation method of skives, and the detailed step of described preparation method is as follows:
A, first according to described in above-mentioned any embodiment at a high speed the pulp furnish ratio of four limits mill skives take various raw material, the diamond taken is poured in mortar, atoleine 4 ~ 8mL is added for benchmark with every kg two kinds of raw material gross weights, required atoleine is added in mortar, diamond is fully wetting; Then the bronze binding agent special metals powder taken is poured in mortar, mix, obtain compound;
B, use acetone to clean up steel matrix, cast iron die evenly smears one deck releasing agent (releasing agent is the mixture of 800 order graphite powders and lubricating oil), and steel matrix and set of molds is installed;
In the mould that c, the compound input step b obtained by step a assemble, strike off, put into binary sintering furnace after precompressed and sinter, whole sintering process adopts programme-control to heat up, is incubated and temperature-fall period, cools, when mold temperature is down to less than 200 DEG C mould unloadings after sintering;
Described whole sintering process adopts programme-control to heat up, is incubated and temperature-fall period, and its detailed process is: first rise to 500 DEG C with the speed of 5 DEG C/min by room temperature, under this temperature conditions, be incubated 30min; Then rise to 600 DEG C with the speed of 4 DEG C/min by 500 DEG C, under this temperature conditions, be incubated 10min; Then rise to 620 DEG C with the speed of 2 DEG C/min by 600 DEG C, under this temperature conditions, be incubated 60min; Eventually pass 3 ~ 3.5 hours and be down to less than 200 DEG C by 620 DEG C;
D, step c gained semi-finished product are carried out processing grinding, finishing, obtain product four limits mill skives at a high speed.
Claims (8)
1. a high speed four limit mill skive, comprise matrix and working lining, it is characterized in that: represent with volumn concentration, the raw material of described working lining consists of bronze binding agent special metals powder 75 ~ 93% and diamond 7 ~ 25%.
2. high speed four limit according to claim 1 mill skive, is characterized in that: described diamond is diamond MBD4 or diamond MBD6, and described adamantine granularity is 120/140 or 140/170.
3. high speed four limit according to claim 2 mill skive, it is characterized in that: described diamond MBD4 or diamond MBD6 is ti coat on diamond diamond, its diamond concentration is 25 ~ 50%.
4. high speed four limit according to claim 1 mill skive, is characterized in that: mass percentage >=99.8% of main component in described bronze binding agent special metals powder, and its granularity is 325 orders with carefully.
5. high speed four limit according to claim 1 mill skive, it is characterized in that, described bronze binding agent special metals powder is prepared from by the following method:
A, represent with mass percentage, the raw material of described bronze binding agent special metals powder consists of Co 35 ~ 55%, Cu 10 ~ 25%, Ni 15 ~ 30%, Fe 5 ~ 10%, Ti 5 ~ 10% and Si 4 ~ 8%;
B, take various raw material according to the alloyed powder raw material proportion of composing described in step a, the various raw materials taken are mixed, obtains metal dust compound;
C, step b gained powder mixture added in intermediate frequency furnace and carries out melting, be smelted into aluminium alloy under the condition of 1800 ± 50 DEG C in temperature, adopt atomization method to be ground into the alloyed powder of 30 ~ 40 μm melting gained aluminium alloy;
D, the alloyed powder be ground into by step c are crossed 325 mesh sieves and are carried out purified treatment, obtain bronze binding agent special metals powder, finally carry out vacuum packaging.
6. a preparation method for high speed four limit mill skive, it is characterized in that, described preparation method comprises the following steps:
A, first according to described in claim 1 at a high speed the pulp furnish ratio of four limits mill skives take various raw material, the diamond taken is poured in mortar, atoleine 4 ~ 8mL is added for benchmark with every kg two kinds of raw material gross weights, required atoleine is added in mortar, diamond is fully wetting; Then the bronze binding agent special metals powder taken is poured in mortar, mix, obtain compound;
B, use acetone to clean up steel matrix, cast iron die evenly smears one deck releasing agent, and steel matrix and set of molds is installed;
In the mould that c, the compound input step b obtained by step a assemble, strike off, put into binary sintering furnace after precompressed and sinter, whole sintering process adopts programme-control to heat up, is incubated and temperature-fall period, cools, when mold temperature is down to less than 200 DEG C mould unloadings after sintering;
D, step c gained semi-finished product are carried out processing grinding, finishing, obtain product four limits mill skives at a high speed.
7. the preparation method of high speed four limit according to claim 6 mill skive, is characterized in that: releasing agent described in step b is the mixture of 800 order graphite powders and lubricating oil.
8. the preparation method of high speed four limit according to claim 6 mill skive, it is characterized in that, whole sintering process described in step c adopts programme-control to heat up, is incubated and temperature-fall period, its detailed process is: first rise to 500 DEG C with the speed of 5 DEG C/min by room temperature, under this temperature conditions, be incubated 30min; Then rise to 600 DEG C with the speed of 4 DEG C/min by 500 DEG C, under this temperature conditions, be incubated 10min; Then rise to 620 DEG C with the speed of 2 DEG C/min by 600 DEG C, under this temperature conditions, be incubated 60min; Eventually pass 3 ~ 3.5 hours and be down to less than 200 DEG C by 620 DEG C.
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| CN104907941A (en) * | 2015-05-19 | 2015-09-16 | 山东广益达研磨科技有限公司 | Large-diameter diamond grinding wheel special for coarse grinding of silicon nitride ceramic ball and manufacturing method thereof |
| CN105500223A (en) * | 2015-11-30 | 2016-04-20 | 河南新源超硬材料有限公司 | High-speed and high-efficiency diamond grinding wheel as well as preparation method and usage method thereof |
| CN105803237A (en) * | 2016-04-22 | 2016-07-27 | 柳州凯通新材料科技有限公司 | Preparing technology for bronze-base diamond grinding wheel |
| CN105838953A (en) * | 2016-04-22 | 2016-08-10 | 柳州凯通新材料科技有限公司 | Preparation process of metal bond diamond grinding wheel |
| CN105834923A (en) * | 2016-04-22 | 2016-08-10 | 柳州凯通新材料科技有限公司 | Processing method of bronze-based diamond grinding wheel |
| CN105856086A (en) * | 2016-04-22 | 2016-08-17 | 柳州凯通新材料科技有限公司 | Producing technology of high-precision diamond grinding disc using metal adhesive |
| CN105922146A (en) * | 2016-04-22 | 2016-09-07 | 柳州凯通新材料科技有限公司 | Method for preparing metal bond diamond grinding wheel |
| CN111185858A (en) * | 2020-02-28 | 2020-05-22 | 北京道天技术研发有限公司 | Method for processing high-precision superhard abrasive material integral cutting grinding wheel |
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