CN104439521A - Continuous end socket separation device and separation method thereof - Google Patents
Continuous end socket separation device and separation method thereof Download PDFInfo
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- CN104439521A CN104439521A CN201410670469.6A CN201410670469A CN104439521A CN 104439521 A CN104439521 A CN 104439521A CN 201410670469 A CN201410670469 A CN 201410670469A CN 104439521 A CN104439521 A CN 104439521A
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- termination
- continuous
- continuous termination
- gathering sill
- severing
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Abstract
The invention discloses a continuous end socket separation device which comprises a continuous end socket bearing frame. A supporting shaft capable of making a disc-shaped continuous end socket rotate is arranged at the top end of the continuous end socket bearing frame, the bottom end of the continuous end socket bearing frame is fixedly connected with a feeding device making the continuous end socket fed downward, the lower end of the feeding device is provided with a continuous end socket positioning assembly and a continuous end socket cutting assembly, the continuous end socket positioning assembly is used for positioning the continuous end socket, and the continuous end socket cutting assembly is used for cutting off the continuous end socket. Meanwhile, the invention provides a separation method using the continuous end socket separation device. The continuous end socket separation device and the separation method solve the problem that the continuous end socket is difficult to separate, work efficiency is obviously improved, labor intensity for work is reduced, and the work comfort degree is improved.
Description
Technical field
The invention belongs to electric components additional processing equipment field, be specifically related to a kind of termination separator and separation method thereof continuously.
Background technology
At present, the termination that electric product is commonly used is after production and processing is finished product, and general is not single independent termination, but continous way termination, could use after needing that single separation is carried out to termination in process of production.In existing situation, the equipment be separated owing to not having termination, craft that can only be artificial during separation is separated, and often there is following problem:
1. separative efficiency is extremely low, and being often separated a contact pin needs repeatedly to roll over more than 2 times, and often rolling up termination quantity generally has thousands of, and one-man service was separated for 1 volume continous way termination used time more than 60 minutes;
2. be separated termination one by one with hand, metal sharp parts often punctures the finger of operating personnel.
In a word, separative efficiency is low, and operating personnel's labour intensity is large.
Summary of the invention
For the problems referred to above, the present invention aims to provide a kind of termination separator and corresponding separation method continuously, to improve termination separative efficiency, reduces operation labor intensity, and meets Production requirement.
The technical scheme that the present invention deals with problems is: a kind of termination separator continuously, comprise continuous termination carrier, this carrier top, continuous termination is provided with the bolster that the continuous termination of plate-like can be made to rotate, and carrier bottom, continuous termination is connected with the feed arrangement making continuous termination to lower feeding;
Described feed arrangement lower end is provided with the continuous termination locating assembly that continuous termination is located, and the continuous termination severing assembly of the continuous termination of severing.
Concrete, described feed arrangement is feed box, comprises power transmission shaft, and the travelling gear be arranged on power transmission shaft and feed gear wheel, and travelling gear is identical with the number of teeth of feed gear wheel, and the tooth pitch of feed gear wheel is the length of a termination;
Be fixed with continuous termination guide outside feed box, guide inside in this continuous termination is provided with through hollow first gathering sill, and the first gathering sill cavity cross section shape is consistent with the shape of cross section of termination, and the first gathering sill cavity can just hold termination passes; Be provided with the arc groove matched with feed gear wheel in the middle part of the guide of continuous termination, the arc groove degree of depth makes the first gathering sill cavity expose;
Described continuous termination locating assembly comprises the hard-wired left cylinder in feed box lower end, the piston of left cylinder is provided with continuous end positioning device, and left cylinder piston is also provided with the driving cog engaged with travelling gear;
Described continuous termination severing assembly comprises the hard-wired right cylinder in feed box lower end, the piston of right cylinder is provided with continuous termination cutting device;
Meanwhile, this continuous termination separator also comprises the electric control system controlling left and right Telescopic-cylinder.
In technique scheme, described continuous end positioning device comprises the aligned cutting tool fixed mount be arranged on left cylinder piston, and this aligned cutting tool fixed mount is provided with knife edge;
Described continuous termination cutting device comprises the severing tool holder be arranged on right cylinder piston, and this severing tool holder is provided with cutting cutter.
For making can to ensure precision in knife edge and the cutting cutter course of work, as the further improvement of technique scheme, guide lower end, described continuous termination is fixed with the cutter leading truck for guiding knife edge and cutting cutter, this cutter leading truck in the vertical direction has through hollow second gathering sill, second gathering sill cavity cross section shape is consistent with the shape of cross section of termination, and the second gathering sill cavity can just hold termination passes, this second gathering sill docks with the first gathering sill, and the two has common central axis;
This cutter leading truck has the T-slot that can hold knife edge and cutting cutter and pass in the horizontal direction of lower end, and described knife edge stretches into contact with continuous termination from T-slot left end and locates, and cutting cutter stretches into the severing of continuous termination from T-slot right-hand member.
Further, the gear anti-reverse mechanism preventing travelling gear from reversing is provided with on the right side of described travelling gear, it comprises the spring of cylinder body and the installation of inner chamber of cylinder block bottom, spring free end is connected with pin, and described pin front end is provided with angle that engage with the gear teeth of travelling gear, that can prevent travelling gear from rotating counterclockwise.
Accordingly, the present invention also provides a kind of separation method applying above-mentioned continuous termination separator, comprises the steps:
(1) by the centre bore of continuous for plate-like termination through bolster, and by feed arrangement by continuous termination to lower feeding;
(2) with continuous termination locating assembly, the continuous termination to lower feeding is located;
(3) finally with the continuous termination severing that continuous termination severing assembly will be had good positioning.
In above-mentioned separation method, more concrete step is:
A the centre bore of continuous for plate-like termination is passed bolster by (), and penetrated by the free end of continuous termination in the first gathering sill of continuous termination guide until engage with feed gear wheel;
B () starts the electric control system controlling left and right Telescopic-cylinder, the driving cog that left cylinder piston is installed is retracted, the travelling gear engaged with driving cog is driven to rotate clockwise a tooth pitch, and then drive drive axis, the rotation of power transmission shaft drives feed gear wheel to rotate clockwise a tooth pitch, drives the continuous termination of engaging with feed gear wheel to the distance of a lower feeding termination thereupon;
C () enters in the second gathering sill of cutter leading truck to lower feeding, until pass the second gathering sill and be in T-slot position termination continuously;
D () now, electric control system controls left cylinder piston and stretches and knife edge is stretched into from T-slot left end and located continuous termination;
E, after (), electric control system controls right cylinder piston and stretches and cutting cutter is stretched into from T-slot right-hand member, from severing between continuous print two terminations, thus isolate a termination;
F () is last, the driving cog that electric control system controls left cylinder is installed is retracted, the step of above-mentioned (b) ~ (e) that circulate.
Continuous termination separator of the present invention and separation method thereof solve at present termination separation difficulty problem continuously, traditional handwork is instead of by the plant equipment of full-automation, significantly improve operating efficiency, reduce operation labor intensity, improve operation comfort level.
Separator of the present invention by changing different continuous termination guides, thus is applicable to difform termination, has general applicability.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is the stereogram (not containing switch board) of separator of the present invention.
Fig. 2 is the front view (not containing switch board) of separator of the present invention.
Fig. 3 is continuous termination carrier configuration figure in Fig. 2.
Fig. 4 is the side view in Fig. 2 after continuous termination carrier and the assembling of plate-like continuous termination.
Fig. 5 is continuous termination guide member arrangement figure in Fig. 2.
Fig. 6 is continuous termination guide top view.
Fig. 7 is feed gear wheel and travelling gear structure chart.
Fig. 8 is knife edge and aligned cutting tool fixed mount installation diagram.
Fig. 9 is cutting cutter and severing tool holder installation diagram.
Figure 10 is driving cog structure chart in Fig. 2.
Figure 11 is that driving cog engages installation diagram with travelling gear.
Figure 12 is cutter leading truck structure chart.
Figure 13 is the state diagram that knife edge and cutting cutter block continuous termination in cutter leading truck.
Figure 14 is the front view of termination.
Figure 15 is the left view of termination.
Figure 16 is the top view of termination.
Figure 17 is that gear anti-reverse mechanism engages schematic diagram with travelling gear.
Figure 18 is the electric drawings of separator of the present invention.
In figure, the continuous termination of 1-plate-like, 2-bolster, 3-continuous termination carrier, 4-continuous termination guide, 5-power transmission shaft, 6-feed gear wheel, 7-feed box, the left cylinder of 8-, 9-aligned cutting tool fixed mount, 10-knife edge, 11-driving cog, the right cylinder of 12-, 13-severing tool holder, 14-cutting cutter, 15-cutter leading truck, 16-travelling gear, 17-gear anti-reverse mechanism, 18-termination, the left air valve of 19-, the right air valve of 20-, 41-arc groove, 42-first gathering sill, 151-second gathering sill, 152-T shape groove, 171-cylinder body, 172-spring, 173-lever.
Detailed description of the invention
For convenience of description, the description of the relative position relation (as: upper and lower, left and right etc.) of each parts is all be described according to the Butut direction of Figure of description.
As shown in Fig. 1 ~ 17, a kind of termination separator continuously, comprise continuous termination carrier 3, this carrier 3 top, continuous termination is provided with the bolster 2 that the continuous termination 1 of plate-like can be made to rotate, carrier 3 bottom, continuous termination is connected with the feed box 7 making continuous termination to lower feeding, and this feed box 7 comprises power transmission shaft 5, and the travelling gear 16 be arranged on power transmission shaft 5 and feed gear wheel 6, travelling gear 16 is identical with the number of teeth of feed gear wheel 6, and the tooth pitch of feed gear wheel 6 is the length of a termination;
Continuous termination guide 4 is fixed with outside feed box 7, this guide 4 inside, continuous termination is provided with through hollow first gathering sill 42, first gathering sill 42 cavity cross section shape is consistent with the shape of cross section of termination, and the first gathering sill 42 cavity can just hold termination passes; Be provided with the arc groove 41 matched with feed gear wheel 6 in the middle part of continuous termination guide 4, arc groove 41 degree of depth makes the first gathering sill 42 cavity expose; Continuous termination guide 4 plays guide effect in continuous termination feeding process, revises the spacing between termination and termination simultaneously.
Feed box 7 lower end is fixed with left cylinder 8 and right cylinder 12, and the piston of left cylinder 8 is provided with aligned cutting tool fixed mount 9, and this aligned cutting tool fixed mount 9 is provided with knife edge 10; And left cylinder piston is also provided with the driving cog 11 engaged with travelling gear 16;
The piston of described right cylinder 12 is provided with severing tool holder 13, this severing tool holder 13 is provided with cutting cutter 14.
Meanwhile, the electric control system controlling left and right Telescopic-cylinder is also comprised.
Guide 4 lower end, described continuous termination is fixed with the cutter leading truck 15 for guiding knife edge 10 and cutting cutter 14, this cutter leading truck 15 in the vertical direction has through hollow second gathering sill 151, second gathering sill 151 cavity cross section shape is consistent with the shape of cross section of termination, and the second gathering sill 151 cavity can just hold termination passes, this second gathering sill 151 docks with the first gathering sill 42, and the two has common central axis;
This cutter leading truck 15 has the T-slot 152 that can hold knife edge 10 and cutting cutter 14 and pass in the horizontal direction of lower end, described knife edge 10 stretches into contact with continuous termination from T-slot 152 left end and locates, and cutting cutter 14 stretches into the severing of continuous termination from T-slot 152 right-hand member.
Further, the gear anti-reverse mechanism 17 preventing travelling gear 16 from reversing is provided with on the right side of described travelling gear 16, it comprises the spring 172 of cylinder body 171 and the installation of inner chamber of cylinder block bottom, spring 172 free end is connected with pin 173, and described pin 173 front end is provided with angle that engage with the gear teeth of travelling gear 16, that can prevent travelling gear 16 from rotating counterclockwise.
Accordingly, the separation method applying above-mentioned continuous termination separator comprises the steps:
A the centre bore of continuous for plate-like termination 1 is passed bolster 2 by (), and penetrated by the free end of continuous termination in the first gathering sill 42 of continuous termination guide 4 until engage with feed gear wheel 6;
B () as shown in figure 18, start the electric control system controlling left and right Telescopic-cylinder, K1, K2, K3, K4 are the travel switch of left and right cylinder, d1 ~ d7, the left air valve of KT Control 19 and right air valve 20 break-make, and then control left and right Telescopic-cylinder.
The driving cog 11 that left cylinder 8 piston is installed is retracted, the travelling gear 16 engaged with driving cog 11 is driven to rotate clockwise a tooth pitch, and then drive power transmission shaft 5 to rotate, the rotation of power transmission shaft 5 drives feed gear wheel 6 to rotate clockwise a tooth pitch, drives the continuous termination of engaging with feed gear wheel 6 to the distance of a lower feeding termination 18 thereupon;
C () enters in the second gathering sill 151 of cutter leading truck 15 to lower feeding, until pass the second gathering sill 151 and be in T-slot 152 position termination continuously;
D () now, electric control system controls left cylinder 8 piston extension and knife edge 10 is stretched into from T-slot 152 left end to be located continuous termination;
E, after (), electric control system controls right cylinder 12 piston extension and cutting cutter 14 is stretched into from T-slot 152 right-hand member, from severing between continuous print two terminations, thus isolate a termination 18;
F () is last, the driving cog 11 that electric control system controls left cylinder 8 is installed is retracted, the step of above-mentioned (b) ~ (e) that circulate.
The separating effect of the continuous termination separator sample made is tested, mainly carries out from the following aspects:
1. visual appearance inspection:
Check whether the termination be separated by continuous termination separator exists the phenomenons such as distortion, termination breakage, distortion, through also indifference compared with the manual termination be separated, termination is without phenomenons such as, breakage distortion.
2. termination is connected operation with connector:
The manual termination be separated is carried out separately being connected operation by two operating personnel with the termination be separated by separator respectively, use and be connected on connector with the supporting instrument in termination by termination, two operating personnels feed back the termination that uses separator to be separated and to connect in operation process also indifference with manual separation between termination.
3. termination and connector confining force:
According to the requirement that termination connects, termination is after being connected with connector, confining force between termination and connector should be not less than 10N, therefore uses and checks that the specific purpose tool of termination confining force carries out confining force test to termination, and result proves that the termination confining force be separated by separator is all met the demands.
Claims (9)
1. a continuous termination separator, it is characterized in that: comprise continuous termination carrier, this carrier top, continuous termination is provided with the bolster that the continuous termination of plate-like can be made to rotate, and carrier bottom, continuous termination is connected with the feed arrangement making continuous termination to lower feeding;
Described feed arrangement lower end is provided with the continuous termination locating assembly that continuous termination is located, and the continuous termination severing assembly of the continuous termination of severing.
2. continuous termination according to claim 1 separator, it is characterized in that: described feed arrangement is feed box, comprise power transmission shaft, and the travelling gear be arranged on power transmission shaft and feed gear wheel, travelling gear is identical with the number of teeth of feed gear wheel, and the tooth pitch of feed gear wheel is the length of a termination;
Be fixed with continuous termination guide outside feed box, guide inside in this continuous termination is provided with through hollow first gathering sill, and the first gathering sill cavity cross section shape is consistent with the shape of cross section of termination, and the first gathering sill cavity can just hold termination passes; Be provided with the arc groove matched with feed gear wheel in the middle part of the guide of continuous termination, the arc groove degree of depth makes the first gathering sill cavity expose;
Described continuous termination locating assembly comprises the hard-wired left cylinder in feed box lower end, the piston of left cylinder is provided with continuous end positioning device, and left cylinder piston is also provided with the driving cog engaged with travelling gear; Left cylinder controls it by electric control system and stretches.
3. continuous termination according to claim 1 and 2 separator, is characterized in that: described continuous termination severing assembly comprises the hard-wired right cylinder in feed box lower end, the piston of right cylinder is provided with continuous termination cutting device; Right cylinder controls it by electric control system and stretches.
4. continuous termination according to claim 3 separator, is characterized in that: described continuous termination cutting device comprises the severing tool holder be arranged on right cylinder piston, and this severing tool holder is provided with cutting cutter.
5. continuous termination according to claim 2 separator, is characterized in that: described continuous end positioning device comprises the aligned cutting tool fixed mount be arranged on left cylinder piston, this aligned cutting tool fixed mount is provided with knife edge.
6. continuous termination according to claim 5 separator, is characterized in that: described continuous termination severing assembly comprises the hard-wired right cylinder in feed box lower end, the piston of right cylinder is provided with continuous termination cutting device; Right cylinder controls it by electric control system and stretches;
Described continuous termination cutting device comprises the severing tool holder be arranged on right cylinder piston, and this severing tool holder is provided with cutting cutter;
And, guide lower end, continuous termination is fixed with the cutter leading truck for guiding knife edge and cutting cutter, this cutter leading truck in the vertical direction has through hollow second gathering sill, second gathering sill cavity cross section shape is consistent with the shape of cross section of termination, and the second gathering sill cavity can just hold termination passes, this second gathering sill docks with the first gathering sill, and the two has common central axis;
This cutter leading truck has the T-slot that can hold knife edge and cutting cutter and pass in the horizontal direction of lower end, and described knife edge stretches into contact with continuous termination from T-slot left end and locates, and cutting cutter stretches into the severing of continuous termination from T-slot right-hand member.
7. the continuous termination separator according to claim 2,5 or 6, it is characterized in that: on the right side of described travelling gear, be provided with the gear anti-reverse mechanism preventing travelling gear from reversing, it comprises the spring of cylinder body and the installation of inner chamber of cylinder block bottom, spring free end is connected with pin, and described pin front end is provided with angle that engage with the gear teeth of travelling gear, that can prevent travelling gear from rotating counterclockwise.
8. application rights requires a separation method for termination separator continuously described in 1, it is characterized in that comprising the steps:
(1) by the centre bore of continuous for plate-like termination through bolster, and by feed arrangement by continuous termination to lower feeding;
(2) with continuous termination locating assembly, the continuous termination to lower feeding is located;
(3) finally with the continuous termination severing that continuous termination severing assembly will be had good positioning.
9. application rights requires a separation method for termination separator continuously described in 6, it is characterized in that comprising the steps:
A the centre bore of continuous for plate-like termination is passed bolster by (), and penetrated by the free end of continuous termination in the first gathering sill of continuous termination guide until engage with feed gear wheel;
B () starts the electric control system controlling left and right Telescopic-cylinder, the driving cog that left cylinder piston is installed is retracted, the travelling gear engaged with driving cog is driven to rotate clockwise a tooth pitch, and then drive drive axis, the rotation of power transmission shaft drives feed gear wheel to rotate clockwise a tooth pitch, drives the continuous termination of engaging with feed gear wheel to the distance of a lower feeding termination thereupon;
C () enters in the second gathering sill of cutter leading truck to lower feeding, until pass the second gathering sill and be in T-slot position termination continuously;
D () now, electric control system controls left cylinder piston and stretches and knife edge is stretched into from T-slot left end and located continuous termination;
E, after (), electric control system controls right cylinder piston and stretches and cutting cutter is stretched into from T-slot right-hand member, from severing between continuous print two terminations, thus isolate a termination;
F () is last, the driving cog that electric control system controls left cylinder is installed is retracted, the step of above-mentioned (b) ~ (e) that circulate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670469.6A CN104439521B (en) | 2014-11-21 | 2014-11-21 | Continuous end socket separation device and separation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670469.6A CN104439521B (en) | 2014-11-21 | 2014-11-21 | Continuous end socket separation device and separation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104439521A true CN104439521A (en) | 2015-03-25 |
| CN104439521B CN104439521B (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410670469.6A Expired - Fee Related CN104439521B (en) | 2014-11-21 | 2014-11-21 | Continuous end socket separation device and separation method thereof |
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| Country | Link |
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| CN (1) | CN104439521B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161112A (en) * | 2017-12-25 | 2018-06-15 | 安徽新兴翼凌机电发展有限公司 | A kind of manual resistance cutting machine |
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|---|---|---|---|---|
| JPH08213143A (en) * | 1995-02-01 | 1996-08-20 | Sumitomo Wiring Syst Ltd | Terminal crimping device for shielded wire |
| DE19751435A1 (en) * | 1997-11-20 | 1999-05-27 | Volkswagen Ag | Electrical contact element separation method |
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| CN104439521B (en) | 2017-02-22 |
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Granted publication date: 20170222 Termination date: 20201121 |