CN104439488B - Method for quickly mounting and debugging rolling-off double-side shears - Google Patents
Method for quickly mounting and debugging rolling-off double-side shears Download PDFInfo
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- CN104439488B CN104439488B CN201310419766.9A CN201310419766A CN104439488B CN 104439488 B CN104439488 B CN 104439488B CN 201310419766 A CN201310419766 A CN 201310419766A CN 104439488 B CN104439488 B CN 104439488B
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Abstract
The invention relates to a method for quickly mounting and debugging rolling-off double-side shears. The method is characterized by comprising the steps: step 1 of dividing the rolling-off double-side shear device into a base module, a fixed side shear edge module, a movable side shear edge module and a synchronization axle for synchronizing the two side shear edge modules; step 2 of mounting the base module; step 3 of assembling and debugging the fixed side shear edge module and the movable side shear edge module off line; step 4 of assembling the fixed side shear edge module, the movable side shear edge module and the base module and connecting the two side shear edge modules by the synchronization axle; step 5 of adjusting the assembling precision of the fixed side shear edge module and the movable side shear edge module and debugging the coordination action. The rolling-off double-side shears are divided into a plurality of modules, the modules are sequentially assembled and debugged, the mounting and debugging difficulty of the rolling-off double-side shears is greatly reduced, and the operation time required for assembly and debug is shortened.
Description
Technical field
The present invention relates to mechanical equipment installation field, the Fast Installation adjustment method of specially a kind of rolling-cut double side shear.
Background technology
Rolling-cut double side shear is one of requisite equipment of cut deal steel rolling mill finishing line, and automaticity is very high, knot
Structure is complicated, and compact and huge, relative movement part is extremely many, the overall conventional mounting arrangements employing of equipment from Equipment Foundations gradually to
The method that top is installed, consuming man-hour is long, and the especially installation of bilateral scissors, debugging is extremely difficult；Generally, the overall peace of equipment
Debuging examination needs to handle the time of more than three months, and will consume substantial amounts of human and material resources, adds heavy bearing to enterprise
Load.
Content of the invention
It is an object of the invention to, provide a kind of design feature according to rolling-cut double side shear, by rolling-cut double side shear
Shear body is divided into the Fast Installation adjustment method that disparate modules synchronize the rolling-cut double side shear of installation and debugging.
In order to achieve the above object, the present invention is realized in：
A kind of Fast Installation adjustment method of rolling-cut double side shear, including
Step 1, rolling-cut double side shear equipment is divided into basic module, affixed side cutting edge module, mobile side cutting edge module
And the synchronizing shaft of both sides cutting edge module synchronization；
Basic module includes garbage collection and affixed side scissors base, changes blade means, moving guide rail；
Affixed side cutting edge module, mobile side cutting edge module all include upper tool post, lower slide, driving motor, instrument system, liquid
The bent axle of lower slide, the sliding guide with bearing block for the both sides in pressure lubricating system, connection；
Described lower slide includes lower blade, bearing block, scrap cutter and lower slide crank；
Described upper tool post includes upper knife edge, bearing block and upper tool post crank；
Step 2, basic module are installed：By design drawing, waste material collection device, affixed side scissors base, movement are installed successively
Guide rail, tool changing sword apparatus module；
While step 3, basic module are installed, respectively affixed side cutting edge module, mobile side cutting edge module are entered outward online
Row assembling and debugging；
Step 4, treat basic module, after the completion of affixed side cutting edge module, the assembling of mobile side cutting edge module and debugging, will consolidate
Determine side cutting edge module, mobile side cutting edge module is assembled with basic module and is connected this both sides cutting edge module with synchronizing shaft；
Step 5, affixed side cutting edge module, the cutting edge module assembly precision adjustment of mobile side, coordination debugging.
Wherein, the affixed side cutting edge module described in step 3, the assembling of mobile side cutting edge module and debugging all include following
Step：
Step 3.1 lifting appliance is sling bent axle, penetrates in two side shaft holders of sliding guide；
The bearing block that step 3.2 removes lower slide exposes axis hole；
Bent axle is penetrated lower slide together with sliding guide with space lean hoisting method by step 3.3 in an inclined state together
Axis hole in；
Step 3.4 reinstalls the bearing block of lower slide；
Step 3.5 recruitment is debug flat, adjustment bent axle and is fixed bent axle；
Step 3.6 installs scrap cutter；
Step 3.7 crank on lifting appliance lifting lower slide；
Step 3.8 lifts upper tool post with lifting appliance；
Step 3.9 carries out the blade depth of parallelism and upper knife edge and the adjustment being driven central perpendicularity of upper and lower knife rest；
Step 3.10 installs upper tool post crank；
Step 3.11 manual disk dynamic crankshaft is simultaneously penetrated in the bearing block of upper tool post；
Step 3.12 installs driving motor, instrument system, oil pumping system；
Step 3.13 carries out the debugging of unilateral scissors.
The feature of this method for rapidly mounting is：
Rolling-cut double side shear is divided into some modules, is assembled successively and by debugging and extremely complex fixation is installed
Side cutting edge module, mobile side cutting edge module enter independent in advance, synchronous installation and debugging outside line, then with integral module carry out final
Installation and debugging.
The advantage of this method for rapidly mounting is：
Greatly increase the flexibility of construction：Assemble outside line and debugging is not limited by construction condition, can be any existing
Constructed, be not subject to time restriction, can before integral installation any time carry out.
It is easy to labor organization
Due to bilateral scissors one side assembly and adjustment, construction peak period can be avoided and constructed, thus improve work
Efficiency.
Shorten 1 ~ 1.5 month engineering time of main line.
The method that penetrates of the bent axle that space tilts alleviates labour intensity, improves work efficiency.
Former method bent axle need to penetrate upper and lower knife rest with crane cooperation, four on movable guide plate bearing block, and workman need to pierce
Adjust movable guide plate with jack in the narrow space of lower slide so as to two bearing block be aligned bent axles penetrate, typically take 3 days
More than, now wearing axle method only needs 5 ~ 6 hours.
Brief description
Fig. 1 is the lifting schematic diagram of step 3.1.
Fig. 2 is the top view of the lifting schematic diagram of step 3.3.
Fig. 3 is the front view of the lifting schematic diagram of step 3.3.
Fig. 4 is the structural representation of rolling-cut double side shear.
Specific embodiment
Further illustrate the present invention below by way of specific embodiment.
As shown in figure 4, a kind of Fast Installation adjustment method of rolling-cut double side shear, including
Step 1, rolling-cut double side shear equipment is divided into basic module, affixed side cutting edge module, mobile side cutting edge module
And the synchronizing shaft of both sides cutting edge module synchronization；
Basic module includes garbage collection and affixed side scissors base, changes blade means, moving guide rail；
Affixed side cutting edge module, mobile side cutting edge module all include upper tool post, lower slide, driving motor, instrument system, liquid
The bent axle of lower slide, the sliding guide with bearing block for the both sides in pressure lubricating system, connection；
Described lower slide 5 includes lower blade, bearing block, scrap cutter and lower slide crank；
Described upper tool post 6 includes upper knife edge, bearing block and upper tool post crank；
Step 2, basic module are installed：By design drawing, waste material collection device, affixed side scissors base, movement are installed successively
Guide rail, tool changing sword apparatus module；
While step 3, basic module are installed, respectively affixed side cutting edge module, mobile side cutting edge module are entered outward online
Row assembling and debugging；
Step 4, treat basic module, after the completion of affixed side cutting edge module, the assembling of mobile side cutting edge module and debugging, will consolidate
Determine side cutting edge module, mobile side cutting edge module is assembled with basic module and is connected this both sides cutting edge module with synchronizing shaft；
Step 5, affixed side cutting edge module, the cutting edge module assembly precision adjustment of mobile side, coordination debugging.
As shown in Figure 1, Figure 2 and Figure 3, the Fast Installation adjustment method of described rolling-cut double side shear, described in step 3
Affixed side cutting edge module, the assembling of mobile side cutting edge module and debugging all comprise the steps：
Step 3.1 lifting appliance is sling bent axle 3, penetrates in two side shaft holders of sliding guide 1；
The bearing block that step 3.2 removes lower slide 5 exposes axis hole；
Bent axle 3 is penetrated lower knife for one together with sliding guide 1 with space lean hoisting method by step 3.3 in an inclined state
In the axis hole of frame 5；
Step 3.4 reinstalls the bearing block of lower slide 5；
Step 3.5 recruitment is debug flat, adjustment bent axle and is fixed bent axle 3；
Step 3.6 installs scrap cutter；
Step 3.7 lifts lower slide crank with lifting appliance；
Step 3.8 lifts upper tool post 6 with lifting appliance；
Step 3.9 carries out the blade depth of parallelism and upper knife edge and the adjustment being driven central perpendicularity of upper and lower knife rest；Fastening
The connecting bolt of upper and lower knife rest；
Step 3.10 installs upper tool post crank；
Step 3.11 manual disk dynamic crankshaft 3 is simultaneously penetrated in the bearing block of upper tool post 6；
Step 3.12 installs driving motor, instrument system, oil pumping system；
Step 3.13 carries out the debugging of unilateral scissors.
Claims (2)
1. a kind of Fast Installation adjustment method of rolling-cut double side shear, is characterized in that：Including
Step 1, rolling-cut double side shear equipment is divided into basic module, affixed side cutting edge module, mobile side cutting edge module and
The synchronizing shaft of both sides cutting edge module synchronization；
Basic module includes equipment rack, changes blade means, moving guide rail；
Affixed side cutting edge module, mobile side cutting edge module all include upper tool post, lower slide, driving motor, instrument system, hydraulic pressure profit
The bent axle of lower slide, the sliding guide with bearing block for the both sides in sliding system, connection；
Described lower slide includes lower blade, bearing block, scrap cutter and lower slide crank；
Described upper tool post includes upper knife edge, bearing block and upper tool post crank；
Step 2, basic module are installed：Waste material collection device, affixed side base plate, moving guide rail are installed successively, are changed by design drawing
Blade means module；
While step 3, basic module are installed, respectively group is carried out to affixed side cutting edge module, mobile side cutting edge module outward online
Dress and debugging；
Step 4, treat basic module, after the completion of affixed side cutting edge module, the assembling of mobile side cutting edge module and debugging, by affixed side
Cutting edge module, mobile side cutting edge module are assembled with basic module and are connected this both sides cutting edge module with synchronizing shaft；
Step 5, affixed side cutting edge module, the cutting edge module assembly precision adjustment of mobile side, coordination debugging.
2. the Fast Installation adjustment method of rolling-cut double side shear according to claim 1, is characterized in that：Described in step 3
Affixed side cutting edge module, the assembling of mobile side cutting edge module and debugging all comprise the steps：
Step 3.1 lifting appliance is sling bent axle, penetrates in two side shaft holders of sliding guide；
The bearing block that step 3.2 removes lower slide exposes axis hole；
Bent axle is penetrated the axle of lower slide together with space lean hoisting method by step 3.3 in an inclined state together with sliding guide
In the hole；
Step 3.4 reinstalls the bearing block of lower slide；
Step 3.5 recruitment is debug flat, adjustment bent axle and is fixed bent axle；
Step 3.6 installs scrap cutter；
Step 3.7 lifts lower slide crank with lifting appliance；
Step 3.8 lifts upper tool post with lifting appliance；
Step 3.9 carries out the blade depth of parallelism and upper knife edge and the synchronous adjustment being driven central perpendicularity of upper and lower knife rest；Fastening
The connecting bolt of upper and lower knife rest；
Step 3.10 installs upper tool post crank；
Step 3.11 manual disk dynamic crankshaft is simultaneously penetrated in the bearing block of upper tool post；
Step 3.12 installs driving motor, instrument system, oil pumping system；
Step 3.13 carries out the debugging of unilateral scissors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310419766.9A CN104439488B (en) | 2013-09-16 | 2013-09-16 | Method for quickly mounting and debugging rolling-off double-side shears |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310419766.9A CN104439488B (en) | 2013-09-16 | 2013-09-16 | Method for quickly mounting and debugging rolling-off double-side shears |
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| CN104439488A CN104439488A (en) | 2015-03-25 |
| CN104439488B true CN104439488B (en) | 2017-02-15 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030534B (en) * | 2017-06-22 | 2019-02-01 | 攀钢集团西昌钢钒有限公司 | A kind of scrap cutter blade repairing and sharpening method |
| CN109896463A (en) * | 2017-12-07 | 2019-06-18 | 中冶宝钢技术服务有限公司 | Foreboard assembly and disassembly methods on bilateral scissors device |
| CN112008430B (en) * | 2020-09-23 | 2022-07-01 | 山东钢铁集团日照有限公司 | Device and method for mounting and adjusting shear blade of laser welding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101219489A (en) * | 2008-01-20 | 2008-07-16 | 中国重型机械研究院 | Cut edge circle shear overlying quantity adjusting device, production method and assembling technique |
| CN202539935U (en) * | 2012-04-12 | 2012-11-21 | 四川晶剑电子材料有限公司 | Electric control system of double-rolling slitting roller |
| CN102825328A (en) * | 2011-06-17 | 2012-12-19 | 宝山钢铁股份有限公司 | Shearing control method of passive disc shear |
| CN203091839U (en) * | 2013-03-13 | 2013-07-31 | 中冶京诚工程技术有限公司 | Pressing plate device for double-shaft hobbing shear and double-shaft hobbing shear |
-
2013
- 2013-09-16 CN CN201310419766.9A patent/CN104439488B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101219489A (en) * | 2008-01-20 | 2008-07-16 | 中国重型机械研究院 | Cut edge circle shear overlying quantity adjusting device, production method and assembling technique |
| CN102825328A (en) * | 2011-06-17 | 2012-12-19 | 宝山钢铁股份有限公司 | Shearing control method of passive disc shear |
| CN202539935U (en) * | 2012-04-12 | 2012-11-21 | 四川晶剑电子材料有限公司 | Electric control system of double-rolling slitting roller |
| CN203091839U (en) * | 2013-03-13 | 2013-07-31 | 中冶京诚工程技术有限公司 | Pressing plate device for double-shaft hobbing shear and double-shaft hobbing shear |
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| CN104439488A (en) | 2015-03-25 |
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