CN104436927B - A kind of micro-hole jet formula sleeve pipe dust arrester - Google Patents

A kind of micro-hole jet formula sleeve pipe dust arrester Download PDF

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CN104436927B
CN104436927B CN201410594075.7A CN201410594075A CN104436927B CN 104436927 B CN104436927 B CN 104436927B CN 201410594075 A CN201410594075 A CN 201410594075A CN 104436927 B CN104436927 B CN 104436927B
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water
pipe
micro
water tank
dust arrester
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CN104436927A (en
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张俊霞
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Jingdejunchuang Technology Development Co ltd
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Yulin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2247/00Details relating to the separation of dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D2247/10Means for removing the washing fluid dispersed in the gas or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treating Waste Gases (AREA)
  • Separation Of Particles Using Liquids (AREA)

Abstract

本发明公开了一种微孔射流式套管除尘装置,属于工业窑炉除尘设备技术领域,包括风机、水箱及集气组件,水箱通过上水管与集气组件的进水端相连通,集气组件的出水端通过下水管与水箱相连通,形成水流循环回路;风机通过进烟气管与集气组件的进气端相连;所述集气组件包括集气箱及若干个微孔射流管,集气箱设置在微孔射流管顶部,在每个微孔射流管外部还同轴套设有水套,且各水套通过连接管相连通。本发明能够有效脱除烟气中的微细颗粒物,避免清洁水过程中的二次污染,微细颗粒物去除效率高,结构紧凑,节能、环境友好。

The invention discloses a microporous jet type casing dust removal device, which belongs to the technical field of dust removal equipment for industrial kilns, and comprises a fan, a water tank and a gas collection component. The water outlet of the component is connected to the water tank through the downpipe to form a water circulation loop; the fan is connected to the intake end of the gas collection component through the smoke inlet pipe; the gas collection component includes a gas collection box and several microporous jet tubes, The gas collection box is arranged on the top of the microhole jet tube, and a water jacket is coaxially sleeved outside each microhole jet tube, and each water jacket is connected through a connecting pipe. The invention can effectively remove fine particles in flue gas, avoid secondary pollution in the process of cleaning water, have high removal efficiency of fine particles, compact structure, energy saving and environmental friendliness.

Description

一种微孔射流式套管除尘装置A microhole jet type sleeve dust removal device

技术领域technical field

本发明属于工业窑炉除尘设备技术领域,具体涉及一种微孔射流式套管除尘装置。The invention belongs to the technical field of dust removal equipment for industrial kilns, and in particular relates to a microhole jet type casing dust removal device.

背景技术Background technique

在我国工业炉窑中,以煤为燃料的工业炉窑所占比重较大,占到全国工业炉窑总数的64%。燃煤工业炉窑所排放的烟气含有较多的炭黑、灰尘等微细颗粒物,这些微细颗粒物中含有较多对人体有害的重金属等有毒物质,严重污染了空气质量,危害着居民身体健康。In my country's industrial furnaces, coal-fueled industrial furnaces account for a large proportion, accounting for 64% of the total number of industrial furnaces in the country. The flue gas emitted by coal-fired industrial furnaces contains more fine particles such as carbon black and dust. These fine particles contain more toxic substances such as heavy metals that are harmful to the human body, seriously polluting the air quality and endangering the health of residents.

目前,中等规模工业炉窑绝大多数已在烟道上安装了除尘设备,比较常用的有布袋除尘器和静电除尘器。布袋除尘器价格适中,但其占地面积广,动力消耗大,滤袋常需更换,后期维护费用高。静电除尘器则需要对荷电系统分级设计以去除不同粒径的尘粒,因此需要采用复杂结构来提高脱除效率,成本高昂。也有一些工业窑炉在烟道上安装了水膜除尘器,但是形成水膜需较大水量,适合用于靠近充足水源的地方,动力消耗也高,水污染严重,后期水处理费用高昂。因此,在国家大力倡导节能环保的今天,有必要提出一种成本低,脱除效率高的除尘装置。At present, the vast majority of medium-scale industrial furnaces have installed dust removal equipment on the flue, and the more commonly used ones are bag filter and electrostatic precipitator. The price of the bag filter is moderate, but it covers a large area, consumes a lot of power, the filter bag often needs to be replaced, and the maintenance cost is high. The electrostatic precipitator needs to design the charging system in stages to remove dust particles of different particle sizes, so it needs to adopt a complex structure to improve the removal efficiency, and the cost is high. There are also some industrial kilns equipped with water film dust collectors on the flue, but a large amount of water is required to form a water film, which is suitable for places close to sufficient water sources. The power consumption is also high, water pollution is serious, and the cost of post-water treatment is high. Therefore, today, when the country vigorously advocates energy saving and environmental protection, it is necessary to propose a dust removal device with low cost and high removal efficiency.

发明内容Contents of the invention

为了克服上述现有技术中存在的缺陷,本发明的目的在于提供一种动力消耗小、微细颗粒物去除效率高的微孔射流式套管除尘装置。In order to overcome the above-mentioned defects in the prior art, the object of the present invention is to provide a micro-hole jet casing dust removal device with low power consumption and high removal efficiency of fine particles.

本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:

一种微孔射流式套管除尘装置,包括风机、水箱及集气组件,水箱通过上水管与集气组件的进水端相连通,集气组件的出水端通过下水管与水箱相连通,形成水流循环回路;风机通过进烟气管与集气组件的进气端相连;A microporous jet type casing dust removal device, including a fan, a water tank and a gas collection component. Water circulation circuit; the fan is connected to the air inlet of the gas collection assembly through the smoke inlet pipe;

所述集气组件包括集气箱及若干个微孔射流管,集气箱设置在微孔射流管顶部,在每个微孔射流管外部还同轴套设有水套,且各水套通过连接管相连通。The gas collection assembly includes a gas collection box and several microporous jet tubes, the gas collection box is arranged on the top of the microporous jet tube, and a water jacket is coaxially sleeved outside each microporous jet tube, and each water jacket passes through The connecting pipes are connected.

所述微孔射流管的长度为25~40cm,内径为2~3.5cm。The microporous jet tube has a length of 25-40 cm and an inner diameter of 2-3.5 cm.

所述微孔射流管的微孔在管体上交错设置,微孔的孔径为1mm,微孔间的距离为1~3cm。The microholes of the microporous jet tube are arranged alternately on the tube body, the diameter of the microholes is 1 mm, and the distance between the microholes is 1-3 cm.

所述微孔射流管为有机玻璃管或钢管。The microporous jet tube is a plexiglass tube or a steel tube.

所述的微孔射流管数目为3个,靠近风机一侧的两个微孔射流管的顶部设有集气箱,两个微孔射流管通过集气箱相连通,靠近风机的水套上设有与上水管相连的进水口;靠近水箱一侧的一个微孔射流管的顶部设有出烟气管,且该侧的水套外部设有与下水管相连的出水口。The number of microporous jet tubes is 3, and the top of the two microporous jet tubes near the fan side is provided with a gas collecting box, and the two microporous jet tubes are connected through the gas collecting box, and the water jacket near the fan A water inlet connected to the upper water pipe is provided; a smoke outlet pipe is provided on the top of a microporous jet pipe near the side of the water tank, and a water outlet connected to the lower water pipe is provided outside the water jacket on this side.

在集气组件底部设有集水箱,集水箱通过污水管与水箱相连通。A water collecting box is arranged at the bottom of the gas collecting assembly, and the water collecting box is connected with the water tank through the sewage pipe.

在从风机至集气组件的进烟气管的管路上依次设有第一截止阀和气体流量计。A first cut-off valve and a gas flow meter are sequentially arranged on the pipeline from the blower fan to the flue gas inlet pipe of the gas collection assembly.

在集气组件至水箱的下水管管路上依次设有压力表、液体流量计、第二截止阀及逆止阀。A pressure gauge, a liquid flow meter, a second shut-off valve and a check valve are sequentially arranged on the downwater pipeline from the gas-collecting assembly to the water tank.

在逆止阀和水箱之间的下水管管路上还设有循环泵。A circulation pump is also arranged on the downwater pipeline between the check valve and the water tank.

所述水箱内设有滤网;水箱上还设有溢水管和加水管,溢水管和加水管分别上设有溢水阀和加水阀。The water tank is provided with a filter screen; the water tank is also provided with an overflow pipe and a water supply pipe, and the overflow pipe and the water supply pipe are respectively provided with an overflow valve and a water supply valve.

与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:

本发明的微孔射流式套管除尘装置通过风机将烟气引入集气组件,集气组件与水箱形成水流循环回路,形成水的自动循环,水的消耗量非常低,集气组件中的若干个微孔射流管外设有水套,在水套中水流能够穿入进烟气管上的小孔,形成多股交叉射流,增大烟气与射流水柱的接触面积,将烟气中的微细颗粒物洗涤干净。本发明能够有效脱除烟气中的微细颗粒物,避免清洁水过程中的二次污染,微细颗粒物去除效率高,结构紧凑,节能、环境友好。The microporous jet type casing dust removal device of the present invention introduces flue gas into the gas collection assembly through the fan, and the gas collection assembly and the water tank form a water circulation loop to form an automatic water circulation. The water consumption is very low, and some of the gas collection assemblies There is a water jacket outside the microporous jet pipe, and the water flow in the water jacket can penetrate into the small holes on the flue gas pipe to form multiple intersecting jets, increase the contact area between the flue gas and the jet water column, and dissipate the flue gas. Fine particles are washed clean. The invention can effectively remove fine particles in flue gas, avoid secondary pollution in the process of cleaning water, have high removal efficiency of fine particles, compact structure, energy saving and environmental friendliness.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的微孔射流管结构示意图。Fig. 2 is a schematic diagram of the structure of the microporous jet tube of the present invention.

其中,1 为风机;2 为第一截止阀;3 为气体流量计;4 为进烟气管;5 为进水口;6 为水套;7 为集气箱;8 为连接管;9 为微孔射流管;10为出水口;11 为污水管;12 为出水管;13 为加水管;14 为加水阀;15 为水箱;16 为滤网;17 为上水管;18 为循环泵;19 为逆止阀;20 为第二截止阀;21 为液体流量计;22 为压力表;23 为集水箱;24 为出烟气管;25 为溢水阀;26 为溢水管。Among them, 1 is the fan; 2 is the first cut-off valve; 3 is the gas flow meter; 4 is the gas inlet pipe; 5 is the water inlet; 6 is the water jacket; 7 is the gas collection box; 8 is the connecting pipe; 9 is the micro 10 is the water outlet; 11 is the sewage pipe; 12 is the outlet pipe; 13 is the water pipe; 14 is the water valve; 15 is the water tank; 16 is the filter screen; 17 is the water pipe; 18 is the circulation pump; 19 is the 20 is the second cut-off valve; 21 is the liquid flow meter; 22 is the pressure gauge; 23 is the water collection tank; 24 is the flue gas pipe; 25 is the overflow valve; 26 is the overflow pipe.

具体实施方式detailed description

下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

参见图1,本发明包括风机1、水箱15及集气组件,水箱15通过上水管17与集气组件的进水端相连通,集气组件的出水端通过下水管12与水箱15相连通,形成水流循环回路;风机1通过进烟气管4与集气组件的进气端相连;所述集气组件包括集气箱7及若干个微孔射流管9,集气箱7设置在微孔射流管9顶部,在每个微孔射流管9外部还同轴套设有水套6,且各水套通过连接管8相连通。优选的,本发明包括3根微孔射流管9,三根水套6。在进烟气管4上安装有第一截止阀2和气体流量计3;进烟气管4与最右边的微孔射流管9的下端连接,将有孔的部位用水套6密封。在最左侧水套6上安装有进水口10,在最右侧水套6的右下方安装有出水口5,3根水套6之间用连接管8相连通,右侧的2根微孔射流管9上部用集气箱7联通,3根微孔射流管9通过其下方的集水箱23相联通,最左侧的微孔射流管9的上方为出烟气管24。出水口10与下水管12的一端相连,下水管12的另一端接在水箱15上,水箱15上方安装有加水管13,加水管上设有加水阀14,水箱15上方还设有溢水管26,溢水管26上设有逸水阀25及污水管11,集水箱23通过污水管11与水箱15相连通。水箱15的右侧连接着上水管17,其上依次安装有循环泵18、逆止阀19、截止阀20、液体流量计21和压力表22。Referring to Fig. 1, the present invention comprises blower fan 1, water tank 15 and gas collection assembly, and water tank 15 is connected with the water inlet end of gas collection assembly through upper water pipe 17, and the water outlet end of gas collection assembly is connected with water tank 15 through downwater pipe 12, A water flow circulation loop is formed; the fan 1 is connected to the inlet end of the gas collection assembly through the smoke inlet pipe 4; the gas collection assembly includes a gas collection box 7 and several microporous jet tubes 9, and the gas collection box 7 is arranged On the top of the jet tube 9 , a water jacket 6 is coaxially sleeved outside each microporous jet tube 9 , and each water jacket is connected through a connecting pipe 8 . Preferably, the present invention includes three microporous jet tubes 9 and three water jackets 6 . A first cut-off valve 2 and a gas flowmeter 3 are installed on the gas inlet pipe 4; A water inlet 10 is installed on the leftmost water jacket 6, and a water outlet 5 is installed on the right bottom of the rightmost water jacket 6. The three water jackets 6 are connected with a connecting pipe 8, and the two micro The upper part of the hole jet pipe 9 is communicated with the gas collection box 7, and the three microhole jet pipes 9 are connected through the water collection box 23 below it, and the top of the leftmost microhole jet pipe 9 is a flue gas pipe 24. The water outlet 10 is connected to one end of the water pipe 12, and the other end of the water pipe 12 is connected to the water tank 15. The water filling pipe 13 is installed above the water tank 15. The water filling pipe is provided with a water filling valve 14. The top of the water tank 15 is also provided with an overflow pipe 26. , The overflow pipe 26 is provided with a water escape valve 25 and a sewage pipe 11, and the water collecting tank 23 communicates with the water tank 15 through the sewage pipe 11. The right side of the water tank 15 is connected with an upper water pipe 17, on which a circulation pump 18, a check valve 19, a stop valve 20, a liquid flow meter 21 and a pressure gauge 22 are sequentially installed.

参见图2,是微孔射流管9的结构简图。本实施例取30cm长,2.5cm内径的有机玻璃管或钢管,在距离管上端和下端3cm内交错打孔,孔径为1mm,孔间距为1.5cm。Referring to FIG. 2 , it is a schematic structural diagram of the micro-hole jet tube 9 . In this embodiment, a plexiglass tube or steel pipe with a length of 30 cm and an internal diameter of 2.5 cm is used to punch holes alternately within 3 cm from the upper and lower ends of the tube, with a diameter of 1 mm and a spacing of 1.5 cm.

本发明的微孔射流式套管除尘装置,在使用时:The microhole jet type sleeve dust removal device of the present invention, when in use:

烟气被风机1引入到进烟气管4中,通过第一截止阀2和气体流量计3给定合适的流量后流过同轴连接在水套6内的微孔射流管9中,水套6中的水穿入微孔射流管9上的小孔,形成射流,烟气与射流水柱相接触,可有效的将烟气中的微细颗粒物脱除掉。被清洁了的烟气从出烟气管24中流出。3根微孔射流管9的下方统一连接在集水箱23的上面,集水箱23的下面连接着污水管11,可将微孔射流管9中带有微细颗粒物的水引入到水箱15中,水箱5的上方安装有滤网16,可将微细颗粒物过滤在其上,洁净的水则进入水箱15内,被循环泵18打压泵入到上水管17中。循环泵18安装在上水管17上,同时,上水管17上还安装有液体流量计21,压力表22和逆止阀19,可调节水套6内的水压和水流量,来防止水逆流。在水箱15上安装有加水管13,加水管13上安装有加水阀14,用来为系统加水。在水箱15上还安装有溢水管26,溢水管26上安装有溢水阀25,用来排除加水时的空气。The flue gas is introduced into the flue gas inlet pipe 4 by the fan 1, and flows through the microporous jet pipe 9 coaxially connected in the water jacket 6 after the appropriate flow rate is given by the first stop valve 2 and the gas flow meter 3. The water in the sleeve 6 penetrates the small holes on the microporous jet tube 9 to form a jet, and the smoke is in contact with the jet water column, which can effectively remove the fine particles in the smoke. The cleaned flue gas flows out from the flue gas outlet pipe 24 . The bottoms of the three microporous jet tubes 9 are uniformly connected on the top of the water collection tank 23, and the bottom of the water collection tank 23 is connected with the sewage pipe 11, so that the water with fine particles in the microporous jet tubes 9 can be introduced into the water tank 15, and the water tank The top of 5 is equipped with filter screen 16, can filter on it fine particles, clean water then enters in the water tank 15, is pumped in the upper water pipe 17 by circulation pump 18 pressure. The circulating pump 18 is installed on the upper water pipe 17, meanwhile, the upper water pipe 17 is also equipped with a liquid flow meter 21, a pressure gauge 22 and a check valve 19, which can adjust the water pressure and water flow in the water jacket 6 to prevent water from flowing backward . A water adding pipe 13 is installed on the water tank 15, and a water adding valve 14 is installed on the water adding pipe 13, which is used for adding water to the system. Also be equipped with overflow pipe 26 on water tank 15, overflow valve 25 is installed on overflow pipe 26, is used for getting rid of the air when adding water.

Claims (8)

1. a micro-hole jet formula sleeve pipe dust arrester, it is characterised in that include blower fan (1), water tank (15) And collection pneumatic module, water tank (15) is connected by the water inlet end of upper hose (17) with collection pneumatic module, collection The water side of pneumatic module is connected with water tank (15) by downcomer (12), forms water circulation loop; Blower fan (1) is connected with the inlet end of collection pneumatic module by entering fume pipe (4);
Described collection pneumatic module includes 3 micro hole spraying pipes (9), near two micropores of blower fan (1) side The top of jet pipe is provided with plenum chamber (7), and two micro hole spraying pipes are connected by plenum chamber (7), The outside coaxial sleeve of going back of each micro hole spraying pipe (9) is provided with water jacket (6), and each water jacket is by connecting tube (8) It is connected;A length of the 25~40cm of micro hole spraying pipe (9), internal diameter is 2~3.5cm;
Water jacket near blower fan (1) is provided with the water inlet (5) being connected with upper hose (17);Near water The top of one micro hole spraying pipe of case (15) side is provided with out fume pipe (24), and outside the water jacket of this side Portion is provided with the outlet (10) being connected with downcomer (12).
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 1, it is characterised in that The micropore of described micro hole spraying pipe (9) is crisscross arranged on body, and the aperture of micropore is 1mm, micropore Between distance be 1~3cm.
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 1, it is characterised in that Described micro hole spraying pipe (9) is lucite tube or steel pipe.
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 1, it is characterised in that Being provided with header tank (23) at gas collection component bottom, header tank (23) is by soil pipe (11) and water tank (15) It is connected.
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 1, it is characterised in that To the pipeline entering fume pipe (4) of collection pneumatic module, it is being sequentially provided with the first stop valve (2) from blower fan (1) With gas flowmeter (3).
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 5, it is characterised in that To the downcomer pipeline of water tank (15), it is sequentially provided with Pressure gauge (22), fluid flowmeter at collection pneumatic module (21), the second stop valve (20) and non-return valve (19).
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 6, it is characterised in that Circulating pump (18) it is additionally provided with on downcomer pipeline between non-return valve (19) and water tank (15).
A kind of micro-hole jet formula sleeve pipe dust arrester the most according to claim 1, it is characterised in that Filter screen (16) it is provided with in described water tank (15);It is additionally provided with overflow pipe (26) on water tank (15) and adds water Pipe (13), overflow pipe (26) and filler pipe (13) are provided with spilling water valve (25) and priming valve (14) respectively.
CN201410594075.7A 2014-10-29 2014-10-29 A kind of micro-hole jet formula sleeve pipe dust arrester Expired - Fee Related CN104436927B (en)

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CN104436927B true CN104436927B (en) 2016-11-02

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