CN104425879B - Conformal antenna, the method and material for manufacturing conformal antenna - Google Patents

Conformal antenna, the method and material for manufacturing conformal antenna Download PDF

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Publication number
CN104425879B
CN104425879B CN201310396286.5A CN201310396286A CN104425879B CN 104425879 B CN104425879 B CN 104425879B CN 201310396286 A CN201310396286 A CN 201310396286A CN 104425879 B CN104425879 B CN 104425879B
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antenna
prepreg
housing
parts
acid ester
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CN104425879A (en
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不公告发明人
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Kuang Chi Institute of Advanced Technology
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Kuang Chi Innovative Technology Ltd
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Abstract

The present invention provides a kind of conformal antenna, including:Housing, the housing are made up of composite, and the housing includes one or more layers prepreg;And formed on the housing or the antenna element in the internal cavities that surround of the housing.The present invention also provides the method for preparing the conformal antenna, and a kind of modified cyanic acid ester resin available for antenna and application thereof.With wide angle scanning range and antenna that good aerodynamic performance is remained in that during aircraft high-speed flight is covered all around while makes the invention provides a kind of.

Description

Conformal antenna, the method and material for manufacturing conformal antenna
Technical field
The present invention relates to a kind of antenna and its manufacture material, more particularly to a kind of conformal antenna and its manufacture material.
Background technology
With the high speed development of the scientific and technological level in the fields such as Aero-Space, navigational guidance, volume to electronic system, again Amount, the requirement more and more higher of performance.Because radar, the jammer of electronic warfare, missile warning equipment, navigation equipment etc. are various multiple The use of miscellaneous electronic equipment, contemporary aircraft employ a large amount of antenna systems.In order to meet that the high accuracy of these electronic equipments will Ask, there is an urgent need to Electro Magnetic Compatibility is good, Anti-amyloid-β antibody, RCS(RCS)It is small, with stealthy/anti-stealthy performance Antenna system.
The antenna used in contemporary aircraft is typically mounted at the aircraft whole body, such as is distributed in Vehicle nose, wing Above or below.For the influence for solving high temperature, airload comes to aerial band, carry-on antenna is normally placed at In antenna house.For early warning plane, also need to RECTIFYING ANTENNA cover in fuselage back and be used for containing big antenna and increasing detecting model Enclose.Shown in Fig. 1 and commonly use a kind of airborne omnidirectional's warning antenna at present.As illustrated, omnidirectional warning antenna is equiangular spiral Antenna, and need to be arranged in large-scale antenna dome.
To meet aerodynamic requirement, antenna house makes streamline structure first.But antenna is swept in antenna house Incidence angle changes greatly when retouching, it is difficult to obtains optimal electric property.If not streamline structure, shape can be cylinder, Spherical or paraboloidal, preferably still aerodynamic performance is poor for the electric property of this vertical incidence antenna house.Moreover, day Irdome can produce absorption and reflection to aerial radiation ripple, change the free space Energy distribution of antenna, and shadow to a certain extent Ring the electric property of antenna.Therefore, for re-entry space vehicle, the design of antenna system needs to take into account aerodynamics and high electromagnetism The requirement of performance, this is a problem of modern antenna design.Moreover, with the development of information technology, the electromagnetism of battle sky Environment becomes increasingly complex, and onboard radar system must possess more powerful Anti-amyloid-β antibody, anti-radar detection, anti-Anti-ballistic missile Ability, this antenna system to airborne radar equipment propose higher requirement.
This area need it is a kind of when there is wide angle scanning range and covering all around while make aircraft high-speed flight still So keep the antenna of good aerodynamic performance.
The content of the invention
The first object of the present invention is that obtaining one kind has wide angle scanning range and cover all around while make flight The antenna of good aerodynamic performance is remained in that during device high-speed flight.
The second object of the present invention is that obtaining one kind has wide angle scanning range and cover all around while make flight The preparation method of the antenna of good aerodynamic performance is remained in that during device high-speed flight.
The third object of the present invention is to obtain a kind of modified cyanic acid ester resin available for antenna.
The fourth object of the present invention is to obtain a kind of purposes of described modified cyanic acid ester resin.
The first aspect of the present invention provides a kind of conformal antenna, including:
Housing, the housing are made up of composite, and the housing includes one or more layers prepreg;And
Formed on the housing or the antenna element in the internal cavities that surround of the housing.
In the specific embodiment of the present invention, the antenna element is formed two layers in the multilayer prepreg Between prepreg and/or formed on the surface of the outermost layer prepreg in the multilayer prepreg.
In the specific embodiment of the present invention, the prepreg is the fiber formed by fiber and thermosetting resin The thermosetting resin of enhancing.
In the specific embodiment of the present invention, the fiber include glass fibre, quartz fibre, aramid fiber, One or more in carbon fiber.
In the specific embodiment of the present invention, the prepreg of different layers contains different fibers.
In the specific embodiment of the present invention, the thermosetting resin includes epoxy resin, modified cyanic acid ester tree Fat, BT resins or its combination in any one.
In the specific embodiment of the present invention, the modified cyanic acid ester resin is in situ by the component of following parts by weight Polymerization obtains:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
In the specific embodiment of the present invention, the inert substance is the decomposition of the initiator needed for in-situ polymerization Thing or the catalyst to be catalyzed to the in-situ polymerization.
In the specific embodiment of the present invention, described cyanate is bisphenol A cyanate ester, bisphenol E-type cyanic acid In ester, bisphenol-f type cyanate, bis-phenol M types cyanate, dicyclopentadiene bis-phenol cyanate ester resin, tetramethyl bisphenol-f type cyanate One kind or their any combination.
In the specific embodiment of the present invention, the degree of polymerization of the oligomer of (methyl) methyl acrylate is 2- 20。
In the specific embodiment of the present invention, the POSS is selected from following one or more materials:
(A) cagelike silsesquioxane (RSiO of the closing as shown in following formula (1)1.5)n,
Wherein n=8 12 or 16, R be phenyl, nitrobenzophenone, chloropropyl or hydroxyl, or
(B) the semiclosed cagelike silsesquioxane (R of the unfilled corner as shown in following formula (2)7Si7O6)(OH)3,
Wherein R is phenyl or cyclopenta.
In the specific embodiment of the present invention, the antenna element is logarithm period oscillator array antenna.
In the specific embodiment of the present invention, the length of each oscillator of the logarithm period oscillator array antenna, width Degree and eccentric distance index variation at equal pace.
In the specific embodiment of the present invention, the antenna is used in the communication equipment of aircraft, motor vehicle or ship On.
The second aspect of the present invention provides a kind of method for preparing conformal antenna, including:
Form the housing of composite;And
Form antenna element on the housing or in the internal cavities that surround of the housing.
In the specific embodiment of the present invention, forming the housing of the composite includes:
Form prepreg;
Multilayer prepreg is laid on the mould of predetermined shape;And
It is molded the multilayer prepreg.
In the specific embodiment of the present invention, forming the prepreg includes:
Form thermosetting resin;And
Fibre-reinforced thermosetting resin will be formed in the thermosetting resin dip-coating to fiber.
In the specific embodiment of the present invention, the fibre-reinforced thermosetting resin is formed by hot melt 's.
In the specific embodiment of the present invention, the thermosetting resin includes epoxy resin, modified cyanic acid ester tree Fat, BT resins or its combination in any one or more.
In the specific embodiment of the present invention, the thermosetting resin is modified cyanic acid ester resin, the modification Cyanate ester resin is obtained by the component in-situ polymerization of following parts by weight:
(a) component as described below is provided;Mixed after adding the initiator of initiating amount, obtain mixture;
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
(b) mixture of the step (a) carries out prepolymerization reaction;Obtain prepolymerization reaction system;
(c) after the prepolymerization reaction system of the step (b) adds the catalyst of catalytic amount, it is mixed to get the modified cyanate Ester resin.
In the specific embodiment of the present invention, the initiator amount is (methyl) methyl acrylate or oligomer The 0.5-2% of mass content.
In the specific embodiment of the present invention, the temperature of prepolymerization reaction is 50-100 DEG C in (b) step, when Between be 0.5-3h.
In the specific embodiment of the present invention, in the step (c), the catalyst is organo-tin compound, Its dosage is 50 × 10 relative to the mass fraction of cyanate-6-500×10-6
In the specific embodiment of the present invention, the home position polymerization reaction also includes curing schedule, and it solidifies temperature Spend for 100-250 DEG C.
In the specific embodiment of the present invention, the fiber includes glass fibre, quartz fibre, carbon fiber, virtue Any one in synthetic fibre fiber.
In the specific embodiment of the present invention, include the multilayer prepreg shaping:
The multilayer prepreg is heated, makes its shaping.
In the specific embodiment of the present invention, also it is added while heating to the multilayer prepreg Pressure, pressure is between 0.1~1.2MPa.
In the specific embodiment of the present invention, the multilayer is presoaked before being heated to the multilayer prepreg Material takes out negative pressure.
In the specific embodiment of the present invention, forming the antenna element includes:
The antenna element is formed by plating, silk-screen printing, stickup conductive foil or spraying coating process.
In the specific embodiment of the present invention, forming the antenna element includes:
The antenna element being molded is attached on the multilayer prepreg, the multilayer for posting the antenna element is presoaked Expect curing molding.
In the specific embodiment of the present invention, the step of forming the prepreg, also includes:
Formed with conductive geometry at least one layer of fibre-reinforced thermosetting resin.
In the specific embodiment of the present invention, the conductive geometry is to have geometry made of conductive material The plane or stereochemical structure of shape.
The third aspect of the present invention provides a kind of modified cyanic acid ester resin available for antenna, the modified cyanic acid ester resin It is used for the housing parts for preparing antenna as the thermosetting resin in prepreg, it is characterised in that the modified cyanic acid ester resin Obtained by the component in-situ polymerization of following parts by weight:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
The fourth aspect of the present invention provides a kind of purposes of modified cyanic acid ester resin, as high-performance resin matrix, preimpregnation Expect resin or adhesive;
The modified cyanic acid ester resin is obtained by the component in-situ polymerization of following parts by weight:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
The beneficial effects of the present invention are:
There is provided one kind has wide angle scanning range and covers all around while make to remain in that during aircraft high-speed flight The antenna of good aerodynamic performance;
It has also obtained a kind of new modified cyanate ester resin composite material and preparation method thereof, resin provided by the present invention Composite has good a manufacturability and storage stability, its solidfied material on the basis of good hardness (high-modulus) is kept, With excellent dielectric properties (low dielectric constant and loss) and toughness, can be used as high-performance resin matrix, prepreg resin, Adhesive etc. is used for the high-technology fields such as Aero-Space, electronics industry.Especially suitable for making the prepreg of housing.
Brief description of the drawings
After the detailed description of embodiment of the disclosure is read in conjunction with the following drawings, the present invention better understood when Features described above and advantage.In the accompanying drawings, each component is not necessarily drawn to scale, and has similar correlation properties or spy The component of sign may have same or like reference.
Fig. 1 is the schematic diagram for showing the equiangular spiral antenna for airborne omnidirectional warning antenna.
Fig. 2 is the schematic diagram for the structure for showing logarithm period oscillator array antenna according to an aspect of the present invention.
Fig. 3 is to show the flow chart for being used to prepare the method for conformal antenna according to an aspect of the present invention.
Fig. 4 is the schematic diagram for showing conformal antenna according to an aspect of the present invention.
Fig. 5 is the schematic diagram for showing conformal antenna according to an aspect of the present invention.
Fig. 6 is the simulation result schematic diagram for the standing-wave ratio for showing conformal antenna according to an aspect of the present invention.
Fig. 7 is the simulation result schematic diagram for the directional diagram for showing conformal antenna according to an aspect of the present invention.
Fig. 8 is the simulation result schematic diagram for the directional diagram for showing conformal antenna according to an aspect of the present invention.
Fig. 9 is the simulation result schematic diagram for the directional diagram for showing conformal antenna according to an aspect of the present invention.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention Rather than limitation the scope of the present invention.The experimental method of unreceipted actual conditions in the following example, generally marked according to country Quasi- measure.If without corresponding national standard, built according to general international standard, normal condition or according to manufacturer The condition of view is carried out.Unless otherwise indicated, otherwise all number is parts by weight, and all percentage is weight percentage, institute The polymer molecular weight stated is number-average molecular weight.
A. antenna
The aircraft of such as aircraft etc is compared due to being to fly in the air, therefore with general means of transport with machinery It is very different in structure.Each part of aircraft is required while disclosure satisfy that structural strength and rigidity as far as possible Gently.By taking wing as an example, wing is the critical piece for producing lift, it is therefore desirable to bears very big load, this needs wing to have Good structural strength will also play the role of very big rigidity and ensure wing in substantial load to bear this huge load Under will not too deform.The basic primary structure member of fuselage includes skeleton and housing etc..
Housing is the dimension shape component being enclosed in outside fuselage framework, is fixed on bonding agent or rivet on skeleton, forms aircraft Aerodynamic shape, with good aerodynamic characteristics.Housing except formed and maintained fuselage aerodynamic shape it Outside, it is also necessary to bear aerodynamic effect and active force is delivered to connected fuselage wing skeleton.In addition housing directly with outside Contact, it requires that case material has that intensity is high, plasticity is good, the characteristic such as anticorrosive.The housing of early stage dopey is cloth Matter, then aircraft housing uses alloy shell more, and aircraft has started to use carbon fiber composite materials at present.
It is used to manufacture housing the invention provides a kind of new modified cyanate ester resin, and antenna is combined with body shell Get up.Preferably, the invention provides a kind of logarithm period oscillator array antenna, and the logarithm period oscillator array antenna is formed Surface of shell or inside are combined together with housing.Housing is antenna, and antenna is housing, can bear the one of load, referred to as body Part can be used for distant early warning as antenna again.The antenna of the present invention three-dimension curved surface complicated with body combines together, from And realize conformal with body.Using the conformal antenna of the present invention, the shortcomings that linear array peace planar array scanning angle can be overcome small, It can realize that full spatial domain electricity is swept to perceive with omnidirectional, thoroughly avoiding conventional airplane needs very large radome and be individually for antenna peace Dress arrangement thrust, eliminates the adverse effect brought to aircraft aerodynamic performance.
Fig. 2 is the schematic diagram for the structure for showing logarithm period oscillator array antenna according to an aspect of the present invention.Such as figure Described, logarithm period oscillator array antenna 200 includes multiple oscillators, and the distance between these oscillator sizes and oscillator have determination Proportionate relationship.If representing the proportionality coefficient and referred to as scale factor with τ, meet:
(Formula 1)
Wherein, LnIt is the total length of n-th of oscillator, WnIt is the width of n-th of oscillator, and RnIt is n-th of oscillator to antenna top The distance of point " O "(Referred to as eccentric distance), n is the sequence number of oscillator, from leaving the i.e. most long oscillator of the farthest oscillator of distributing point Count.
From formula 1, the distance between adjacent vibration generators are dn=Rn-Rn+1, dn+1=Rn+1-Rn+2, its ratio is:
(Formula 2)
It can be seen that the spacing between oscillator is also into τ proportionate relationship.In summary geometrical relationship is understood, the length of each oscillator, Distance all at equal pace coefficient τ changes between width, eccentric distance and oscillator:
(Formula 3)
The distance between adjacent vibration generators are represented with interval factor δ in practice, interval factor δ is defined as between adjacent vibration generators Distance dnWith the total length 2L of 2 times of longer oscillatorsnThe ratio between, i.e.,
(Formula 4)
α in Fig. 2 is referred to as the drift angle of logarithm period oscillator array antenna, and it has following relation between τ and δ:
(Formula 5)
(Formula 6)
The distributing point of the logarithm period oscillator array antenna is selected at most short oscillator.The greatest irradiation direction of antenna will be by most growing The oscillator end most short oscillator direction of direction.Geometrical structure parameter τ, δ and α have emphatically to the electrical property of logarithm period oscillator array antenna The influence wanted.The electrical characteristics such as the impedance operator of antenna, directional characteristic are all the functions of the electric size of antenna.If two width antennas Geometry is similar, and the proportionality coefficient of size is τ, and as the proportionality coefficient also τ of working frequency, then this two width antenna has identical Electrical characteristics.Based on the principle, the electrical characteristics such as the input impedance of logarithm period oscillator array antenna and directionality press the logarithm of frequency It is repeated cyclically.In practice, the radiation area of antenna can move forward and backward on antenna and keep similar electrical characteristics, thus right One number time, oscillator array antenna had very wide frequency band.
Fig. 3 shows the method for preparing conformal antenna according to an aspect of the present invention.Method 300 starts from step 301. Step 301, the housing of composite is formed.As it was noted above, the shell itself can also be the carrier of the conformal antenna(Example Such as, aircraft)Fuselage surface a part, and can correspondingly have three-dimension curved surface shape.In step 302, on the housing or Antenna element is formed in the internal cavities that the housing surrounds.
According to an aspect of the present invention, the housing of composite is formed by multilayer prepreg.The prepreg can be The fibre-reinforced thermosetting resin that will be formed by hot melt in thermosetting resin dip-coating to fiber.The thickness of prepreg can be with For 0.1~0.6mm.The fiber may include glass fibre, quartz fibre, aramid fiber, carbon fiber etc., it is desirable to even density, leaching Stain is good, attached mould is good.Thermosetting resin includes epoxy resin, modified cyanic acid ester resin, BT resins or its combination.Modified cyanogen Acid ester resin will be described in detail " B. materials " part below.In one embodiment, the prepreg of different layers contains different fibres Dimension.In another embodiment, when forming prepreg, can be formed at least one layer of fibre-reinforced thermosetting resin conductive several What structure.The conductive geometry is the plane or stereochemical structure with geometry being made of an electrically conducting material.The conduction is several What structure can influence the electrical parameter of antenna element, such as polarized state, directional diagram etc..
Then, multilayer prepreg is laid on the mould of predetermined shape.Mould may include single mode(For example, formpiston, former)、 To mould and assembled mould.Formpiston article inner surface size accurate smooth, program is convenient, is easy to divulge information.Former article inner surface chi Very little accurate smooth, but inconvenience is operated, ventilation condition is poor.Mould is made up of matched molds two parts, product surfaces externally and internally is smooth, The degree of accuracy is high, but uncomfortable synthesis type discloses few and large-scale product.Assembled mould is that mould is divided into several pieces to carry out assembly, so as to It is convenient in demoulding, is adapted to complex-shaped product.In practice, selected according to factors such as the shape for the housing to be formed, sizes Suitable mould.
This multilayer prepreg being laid on mould is cured shaping by moulding process.In this way, in temperature, time The predetermined shape of multilayer prepreg is fixed up with the influence of the factor such as pressure, forms the composite wood with predetermined shape Material shell body.In one embodiment, this multilayer prepreg is heated, makes its shaping.More preferably, add to this multilayer prepreg While hot, also this multilayer prepreg is pressurizeed.For example, it can connect laying into prepreg uncured after predetermined shape Wrapped with mould with big a rubber bag or polyvinyl alcohol film, take out negative pressure(0.1~1.2MPa), make prepreg surface by big Atmospheric pressure, composite is obtained after cured.
According to an aspect of the present invention, the antenna element is formed on housing.In this case, it is possible in the more of laying Formed on the surface of outermost layer prepreg in layer prepreg by techniques such as plating, silk-screen printing, stickup conductive foil or sprayings The antenna element.According to another aspect of the present invention, the antenna element is formed in the internal cavities that housing surrounds.In this feelings In shape, the antenna element can be formed between two layers of prepreg in the multilayer prepreg of laying.For example, can be more in laying During layer prepreg, formed on one layer of prepreg by techniques such as plating, silk-screen printing, stickup conductive foil or sprayings The antenna element, then re-lay prepreg on the antenna element.In still another aspect of the invention, can also be directly by The antenna element of shaping is attached on the multilayer prepreg, the multilayer prepreg curing molding to posting the antenna element.The day Line unit can be logarithm period oscillator array antenna, the length of each oscillator of the logarithm period oscillator array antenna, width and partially The heart is apart from index variation at equal pace.As discussed above, the logarithm period oscillator array antenna has wider working band.
Fig. 4 shows conformal antenna according to an aspect of the present invention.The conformal antenna 400 includes housing 410, and shape Into the antenna element 420 on housing 410, wherein housing 410 is made up of composite.Fig. 5 is shown according to the present invention's The conformal antenna of another aspect.The conformal antenna 500 includes housing 510, and is formed in the internal cavities that housing 510 surrounds Antenna element 520, wherein housing 510 is made up of composite.Antenna element 420,520 is logarithm period oscillator battle array day Line, length, width and the eccentric distance of each oscillator of the logarithm period oscillator array antenna index variation at equal pace.Shell Body 410 and 510 can be a part for the fuselage surface of the aircraft of such as aircraft etc, e.g. aerofoil surface housing simultaneously A part.Combining together for the antenna element that is formed in this way and fuselage, turns into a part for airframe structure, so as to keep away Realized while the adverse effect for exempting to bring aircraft aerodynamic performance full spatial domain electricity sweep and omnidirectional perceive.
Fig. 6 shows the simulation result of the standing-wave ratio of conformal antenna according to an aspect of the present invention.Can from Fig. 6 Go out, in 2GHz~18GHz frequency range, standing-wave ratio is less than 2, has preferable matching performance.Fig. 7-9 respectively illustrates root According to the directional diagram of the conformal antenna of an aspect of of the present present invention.From Fig. 7-9 as can be seen that the conformal antenna of the present invention is in frequency All there is the directional diagram of 360 degree of coverings on 2GHz, 9GHz and 18GHz.
The advantages of above-mentioned general character antenna is except with 360 degree of coverings, further, since using fibre-reinforced thermosetting resin Obtained housing, there is good wave transparent performance, and the weight of conformal antenna can be substantially reduced so that what it is using the antenna is System can reduce weight such as aircraft, motor vehicle, ship in the case where not reducing mechanical strength, reduce load.
B. material
The present inventor, by improving preparation technology, obtains a kind of new modified cyanic acid by in-depth study extensively Ester resin composite materials and preparation method thereof, resin composite materials provided by the present invention have good manufacturability and storage steady It is qualitative, its solidfied material on the basis of good hardness (high-modulus) is kept, have excellent dielectric properties (low dielectric constant and Loss) and toughness, high-performance resin matrix, prepreg resin, adhesive etc. can be used as to be used for Aero-Space, electronics industry contour New technical field.Especially suitable for making the prepreg of housing.The present invention is completed on this basis.
Cyanate ester resin (CE) is the novel high-performance dielectric containing two or more cyanate functional groups (- OCN) Functional resin matrix.It is its relatively low dielectric constant (2.6-3.4) and dielectric loss angle tangent value (0.003-0.009), heat-resisting/wet Hot property (- 260 DEG C), good comprehensive mechanical property and moulded manufacturability are allowed to as dielectric function composite resin base Body gets most of the attention in the application of Aeronautics and Astronautics and electronics industry.However, after being polymerize due to cyanate ester resin (CE) monomer The big of crosslink density adds triazine ring structure high degree of symmetry in molecule, causes cyanate ester resin (CE) solidfied material more crisp, and fracture is strong The problems such as degree, poor toughness, as structure (especially main stress structural material) in use, its toughness can not usually meet to require, Limit promoting the use of for cyanate ester resin (CE resins).For the application of developing cyanate ester resin (CE resins), people adopt Take various methods to be modified it, improve intensity and toughness.The method of common modification includes thermosetting and thermoplastic resin modified The heat such as cyanate, such as epoxy resin, BMI thermosetting resin and polyether sulfone, polyether-ether-ketone, PEI Plastic resin.These method of modifying all achieve preferable effect to the toughness for improving cyanate, but are improving cyanic acid mostly Ester resin toughness, while reduce cost.Its excellent dielectric properties and wet-hot aging performance are have lost, can also reduce resin sometimes Heat resistance and modulus, it is excellent and for the dielectric function structural material such as electromagnetic wave transparent material of Aeronautics and Astronautics field application Mechanical, heat-resisting and dielectric properties are all conditio sune qua nons.Therefore, exploitation had both been effectively improved the toughness of cyanate, and and can is protected New cyanate ester resin of the excellent dielectric properties of cyanate ester resin, high-fire resistance and modulus and preparation method thereof is held with important Application value.
In order to improve the performance of cyanate ester resin, researcher has found that thermoplastic resin can be with cyanate ester resin (CE) part Or co-continuous half IPN (Semi-IPN) is formed completely, so as to significantly improve the tough of cyanate ester resin (CE) Property.Polymethyl methacrylate (PMMA) itself has higher with respect to polystyrene, polyether-ether-ketone, PEI etc. Mechanical strength and toughness, cyanate ester resin (CE) toughness can be significantly improved for modified cyanic acid ester.However, because PMMA has Higher dielectric loss and dielectric constant, PMMA introducing normally result in dielectric constant and the dielectric loss rise of cyanate. Therefore, only it is extremely difficult to both can effectively improve the toughness of cyanate with PMMA one-component modified cyanic acid esters, and can keeps cyanic acid The effect of the excellent dielectric properties of ester resin, high-fire resistance and modulus.
Therefore, there is an urgent need to develop a kind of high mechanical strength, good toughness, dielectric constant and the relatively low modification cyanogen of dielectric loss Acid ester resin composite and preparation method thereof, to break through the limitation of current material, and improve material property.
The inventive concept of the present invention is as follows:
The present inventor has found under study for action, is received using methyl methacrylate monomer in-situ polymerization and unimolecule Rice material POSS modified cyanic acid esters prepare new modified cyanic acid ester resin composite, and its solidfied material has excellent machinery Intensity, toughness, hardness and heat resistance and relatively low dielectric loss and dielectric constant.
In a detailed embodiment, be by cyanate ester resin in the molten state with methyl methacrylate monomer, Unimolecule nano material POSS and micro initiator azo isobutyronitrile (AIBN) are compound, the pre-polymerization 0.5-3h at 50-100 DEG C and Into.
In the present invention, term " containing " or " comprising " represent that various composition can be applied to the mixture or group of the present invention together In compound.Therefore, term " mainly by ... form " and " consist of " are included in term " containing " or " comprising ".
It is described in detail to various aspects of the present invention below:
Modified cyanic acid ester resin composite
Modified cyanic acid ester resin composite provided by the present invention, including cyanate, polymethyl methacrylate are oligomeric Thing and POSS.
Specifically, a kind of modified cyanic acid ester resin of the invention, the modified cyanic acid ester resin by following parts by weight group In-situ polymerization is divided to obtain:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5-10% is calculated not higher than aforementioned component gross weight.
In a detailed embodiment, modified cyanic acid ester resin composite provided by the present invention, be by cyanate, Polymethyl methacrylate oligomer and POSS compositions.
The present inventor has found under study for action, is received using methyl methacrylate monomer in-situ polymerization and unimolecule Rice material POSS modified cyanic acid esters prepare new modified cyanic acid ester resin composite, and its solidfied material has excellent machinery Intensity, toughness, hardness and heat resistance and relatively low dielectric loss and dielectric constant.This be probably because, after resin solidification, cyanogen Acid esters and polymethyl methacrylate can form the phase structure of island, two-arch tunnel or phase reversal, and POSS is dispersed in cyanic acid In ester phase and polymethyl methacrylate phase.
In a detailed embodiment, modified cyanic acid ester resin of the invention has following performance:Surveyed with GB1409-88 The dielectric constant of standard test is tried between 2.5-3.2, loss tangent is surveyed between 0.003-0.012, with GB/T9341-2008 The bending strength for trying standard test exists between 120-160MPa, with the impact strength of GB/T1843-2008 testing standards measure 16~24KJ/m2Between.
Modified cyanic acid ester resin composite provided by the present invention breaches the limitation of current material, drastically increases The mechanical strength and toughness of material, maintain excellent dielectric properties, can be used as high-performance resin matrix, prepreg tree Fat, adhesive etc. are used for the high-technology fields such as Aero-Space, electronics industry.
Modified cyanic acid ester resin composite provided by the present invention has good manufacturability and storage temperature, in room Temperature is lower to have higher viscosity, can be stored more than 6 months at subzero temperature.
(methyl) methacrylate monomer or oligomer
In the raw material of the in-situ polymerization of the present invention, including 5-30 parts (methyl) methacrylate monomer or oligomer.
In a detailed embodiment, the degree of polymerization of the oligomer of described (methyl) methyl acrylate is 2-20.
Modified cyanic acid ester resin composite provided by the present invention, its solidification temperature are 100-250 DEG C, and resin is solidifying During, as Raolical polymerizable, poly-methyl methacrylate occur for cyanate solidification and polymetylmetacrylate oligomer The increase of ester molecule amount, cyanate and polymethyl methacrylate are separated, and form the phase of island, two-arch tunnel or phase reversal Structure;POSS is dispersed in cyanate phase and polymethyl methacrylate phase.
Cyanate
In a detailed embodiment, the cyanate for in-situ polymerization is bisphenol A cyanate ester, bisphenol E-type cyanic acid Ester, bisphenol-f type cyanate, bis-phenol M types cyanate, dicyclopentadiene bis-phenol cyanate ester resin, tetramethyl bisphenol-f type cyanate In one kind or their any combination.
POSS
POSS is the cagelike silsesquioxane (RSiO of closing1.5)n, wherein n=8, R be phenyl, nitrobenzophenone, chloropropyl or Hydroxyl, or the semiclosed cagelike silsesquioxane (R that POSS is unfilled corner7Si7O6)(OH)3, wherein R is phenyl or cyclopenta;Cyanogen Acid esters can be bisphenol A cyanate ester, bisphenol E-type cyanate, bisphenol-f type cyanate, bis-phenol M types cyanate, dicyclopentadiene One kind in bis-phenol cyanate ester resin and tetramethyl bisphenol-f type cyanate, or their any combination.
Polyhedral oligomeric silsesquioxane (POSS) is a kind of cage type with intramolecular hybrid structure point Son, itself dielectric constant and loss are very small, and intensity is big, can high temperature resistant.There are some researches show because POSS is with more special Nanostructured and " nanovoids " effect, dielectric constant and Jie of material can be reduced by being introduced into polymeric matrix material Electrical loss, while can also improve the mechanical performance of material, improve the intensity and hardness of material.
In a detailed embodiment, the POSS is selected from following one or more materials:
(A) cagelike silsesquioxane (RSiO of the closing as shown in following formula (1)1.5)n,
Wherein n=8 12 or 16, R be phenyl, nitrobenzophenone, chloropropyl or hydroxyl, or
(B) the semiclosed cagelike silsesquioxane (R of the unfilled corner as shown in following formula (2)7Si7O6)(OH)3,
Wherein R is phenyl or cyclopenta.
Inert substance
In a detailed embodiment, the present invention is also containing optional lazy less than component weight calculating 5% Property material." inert substance " is not specifically limited, as long as the structure and phase that are not formed to the in-situ polymerization of the present invention The performance answered has an impact.Specific is, for example, the analyte of azo or peroxide type initiators;Nothing in either reacting The material that method avoids, such as remaining in-situ polymerization initiator or cyanate curing catalysts organic tin material.
In a detailed embodiment, the inert substance is the analyte of the initiator needed for in-situ polymerization or is The catalyst being catalyzed to the in-situ polymerization.
In-situ polymerization
The modified cyanic acid ester resin of the present invention can be made by the home position polymerization reaction comprised the following steps:
(a) the foregoing component respectively formed is provided;Mixed after adding the initiator of initiating amount, obtain mixture;
(b) mixture of the step (a) carries out prepolymerization reaction;Obtain prepolymerization reaction system;
(c) after the prepolymerization reaction system of the step (b) adds the catalyst of catalytic amount, it is mixed to get the modified cyanate Ester resin.
In a detailed embodiment, comprise the following steps:
A. cyanate is heated to melting, then adds methyl methacrylate monomer, unimolecule nano material thereto POSS and micro initiator azo isobutyronitrile (AIBN), are uniformly mixed;
B. mixture obtained by a is subjected to prepolymerization reaction.
C. after prepolymerization reaction terminates, add catalyst and be uniformly mixed, cool down, obtain modified cyanic acid ester resin composite wood Material.
Step (a)
The initiator of the present invention can use azo-compound or organic peroxide catalyst.
Azo-initiator includes:Azodiisobutyronitrile (ABIN) and ABVN (ABVN);Peroxide:Cross BP (BPO), dicumyl peroxide (DCP), peroxidating pivalic acid tert-butyl ester (BPP) etc..
Organic peroxide catalyst includes ketone peroxide, ketal peroxide, hydrogen peroxide, peroxidating diallyl, mistake Aoxidize the organic peroxide catalyst such as diacyl, peroxyester, peroxy dicarbonate.
The initiator amount is (methyl) methyl acrylate or the 0.5-2% of oligomer mass content.
In a preference, the initiator is azo isobutyronitrile, and preferably its dosage is methyl acrylate mass content 0.5-2%.
Step (b):Prepolymerization reaction
In a detailed embodiment, the temperature of prepolymerization reaction is 50-100 DEG C in (b) step, time 0.5- 3h。
Step (c)
The organo-tin compound of the catalyst of the present invention includes the various forms of organotin catalysts in this area, as long as it is lived Property catalyst component is organotin.
In step (c), the catalyst is organo-tin compound, its dosage relative to the mass fraction of cyanate for 50 × 10-6-500×10-6(50-500ppm)。
More specifically, the organotin catalysts are butyl tin dilaurate.
Other steps
In a detailed embodiment, the home position polymerization reaction also includes curing schedule, and its solidification temperature is 100- 250℃。
Preferred embodiment
The preparation method of modified cyanic acid ester resin composite disclosed by the invention includes:
1. cyanate is heated to melting, methyl methacrylate monomer, unimolecule nano material are then added thereto POSS and micro initiator azo isobutyronitrile (AIBN), are uniformly mixed;2. mixture obtained by a is entered at 50-100 DEG C Row prepolymerization reaction 0.5-3h, methyl methacrylate occur home position polymerization reaction generation and contain polymethyl methacrylate oligomer. After 3. prepolymerization reaction terminates, add organotin catalysts and be uniformly mixed, cool down, obtain composite wood containing modified cyanic acid ester resin Material.
Raw material proportioning in the preparation method reaction system for the modified cyanic acid ester resin composite that the present invention carries is:By weight Fraction meter is measured, cyanate is 50-94 parts, methyl methacrylate is 5-30 parts, POSS is 1-20 parts;Initiator azo isobutyronitrile Dosage be methyl methacrylate mass content 0.5-2%;The dosage of catalyst organo-tin compound is relative to cyanate Mass fraction be 50 × 10-6-500 × 10-6 (50-500ppm).
Purposes
In a detailed embodiment, the antenna for aviation field.
In a detailed embodiment, as high-performance resin matrix, prepreg resin or adhesive.
In a detailed embodiment, for high-technology fields such as Aero-Space, electronics industries.
In a detailed embodiment, there is provided a kind of conformal antenna, including:Housing, the housing is by reinforcing fiber tree Resin composite material is formed;And formed on the surface of the housing or the enclosure interior antenna element.
Advantage
New modified cyanate ester resin composite material prepared by the present invention and preparation method thereof has advantages below:
1. modified cyanic acid ester resin has excellent dielectric properties, toughness, hardness and heat resistance.
2. modified cyanic acid ester resin has good manufacturability and storage stability, there is higher viscosity at room temperature, It is suitable for making prepreg (fibre reinforced composites).
3. preparation method has the characteristics that technique is simple, the cycle is short, it is adapted to large-scale industrial production.
4. above-mentioned composite light weight, and be easy to be integrally formed, so as to have extraordinary mechanical strength, suitable for flying In the antenna higher to mechanical property requirements such as row device, motor vehicle or ship, and there is good wave transparent performance.
Unless otherwise defined or described herein, all specialties used herein and scientific words and the skilled people of art technology Meaning known to member is identical.In addition any method similar or impartial to described content and material all can be applied to the present invention In method.
Unless specific instructions, various raw materials of the invention can be by being commercially available;Or the routine side according to this area Method is prepared.Unless otherwise defined or described herein, all specialties used herein are ripe with art technology with scientific words It is identical to practice meaning known to personnel.In addition any method similar or impartial to described content and material all can be applied to this In inventive method.
Method of testing and standard
Dielectric properties (constant and loss) testing standard:GB1409-88, bending strength testing standard:GB/T9341- 2008th, impact strength testing standard:GB/T1843-2008
Embodiment 1
Fraction meter by weight, 80 parts of bisphenol A cyanate esters are heated to 90 DEG C of meltings, then add 15 parts of polymethyls Sour methyl esters, 5 parts of POSS and mass fraction are the initiator azo isobutyronitrile of 1% (relative to methyl methacrylate quality), are stirred Mix well mixed, and prepolymerization reaction 2h is carried out at 90 DEG C;After pre-reaction terminates, it is 200 × 10 to add mass fraction-6It is (relative In cyanate quality) organotin catalysts and be uniformly mixed, cool down, obtain modified cyanic acid ester resin composite.Change Property cyanate ester resin composite material solidifies under 120 DEG C/0.5h+150 DEG C/1h+180 DEG C/2h+200 DEG C/1h curing process Afterwards, the dielectric constant (1MHz) of its solidfied material is about 2.9, dielectric loss (1MHz) is about 0.005, bending strength 160MPa, Notch impact strength is 17.3KJ/m2
Cooling, obtains modified cyanic acid ester resin composite, and it has viscosity at normal temperatures, can be stored under zubzero temperature 6 months.
It is as follows using the 8- phenyl POSS of Hybrid Plastic companies, structural formula:
The modified cyanic acid ester resin composite is used for the prepreg of the antenna shown in the embodiment of the present invention.
Embodiment 2
Fraction meter by weight, 70 parts of bisphenol A cyanate esters are heated to 90 DEG C of meltings, then add 20 parts of polymethyls Sour methyl esters, 10 parts of POSS and mass fraction are the initiator azo isobutyronitrile of 1% (relative to methyl methacrylate quality), are stirred Mix well mixed, and prepolymerization reaction 2h is carried out at 90 DEG C;After pre-reaction terminates, it is 200 × 10 to add mass fraction-6It is (relative In cyanate quality) organotin catalysts and be uniformly mixed, cool down, obtain modified cyanic acid ester resin composite.Change Property cyanate ester resin composite material solidifies under 120 DEG C/0.5h+150 DEG C/1h+180 DEG C/2h+200 DEG C/1h curing process Afterwards, the dielectric constant (1MHz) of its solidfied material is about 2.6, dielectric loss (1MHz) is about 0.004, bending strength 156MPa, Notch impact strength is 18.7KJ/m2
The modified cyanic acid ester resin composite is used for the prepreg of the antenna shown in the embodiment of the present invention.
Embodiment 3
Fraction meter by weight, 70 parts of dicyclopentadiene bis-phenol cyanates are heated to 90 DEG C of meltings, 20 parts is then added and gathers Methyl methacrylate, 10 parts of POSS and mass fraction are different for the initiator azo of 1% (relative to methyl methacrylate quality) Butyronitrile, it is uniformly mixed, and prepolymerization reaction 2h is carried out at 90 DEG C;After pre-reaction terminates, add mass fraction be 200 × 10-6The organotin catalysts of (relative to cyanate quality) are simultaneously uniformly mixed, and cooling, it is compound to obtain modified cyanic acid ester resin Material.Modified cyanic acid ester resin composite is 120 DEG C/0.5h+150 DEG C/1h+180 DEG C/2h+200 DEG C/1h+220 DEG C/1h's After solidifying under curing process, the dielectric constant (1MHz) of its solidfied material is about 2.5, dielectric loss (1MHz) is about 0.003, bending Intensity is 143MPa, notch impact strength 16.8KJ/m2
The modified cyanic acid ester resin composite is used for the prepreg of the antenna shown in the embodiment of the present invention.
Comparative example 1
a:- 20 parts of PMMA-0 part POSS composites of 80 parts of bisphenol A cyanate esters, preparation method is same as Example 2, property Energy parameter is as follows:Dielectric constant (1MHz) is about 3.2, dielectric loss (1MHz) is about 0.010, bending strength 158MPa, lack Mouth impact strength is 17.0KJ/m2.
Comparative example 2
b:- 0 part of PMMA-10 part POSS composite of 90 parts of bisphenol A cyanate esters, preparation method is same as Example 2, property Energy parameter is as follows:Dielectric constant (1MHz) is about 2.5, dielectric loss (1MHz) is about 0.003, bending strength 138MPa, lack Mouth impact strength is 14.20KJ/m2
Comparative example 3
- 20 parts of PMMA-20 part POSS composites of 60 parts of bisphenol A cyanate esters, preparation method is same as Example 2, property Energy parameter is as follows:Dielectric constant (1MHz) is about 2.5, dielectric loss (1MHz) is about 0.003, bending strength 153MPa, lack Mouth impact strength is 16.4KJ/m2
Comparative example 4
- 5 parts of PMMA-5 part POSS composites of 90 parts of bisphenol A cyanate esters, preparation method is same as Example 2, performance Parameter is as follows:Dielectric constant (1MHz) is about 3.0, dielectric loss (1MHz) is about 0.007, bending strength 142MPa, breach Impact strength is 14.4KJ/m2.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not limited to the substantial technological content of the present invention Scope, substantial technological content of the invention are broadly to be defined in the right of application, any skill that other people complete Art entity or method, if with the right of application defined in it is identical, also or a kind of equivalent change, It will be considered as being covered by among the right.
All it is incorporated as referring in this application in all documents that the present invention refers to, it is independent just as each document It is incorporated as with reference to such.In addition, it is to be understood that after the above of the present invention has been read, those skilled in the art can be right The present invention makes various changes or modifications, and these equivalent form of values equally fall within the application appended claims limited range.

Claims (28)

1. a kind of conformal antenna, including:
Housing, the housing are made up of composite, and the housing includes one or more layers prepreg;And
Formed on the housing or the antenna element in the internal cavities that surround of the housing;
The prepreg is the fibre-reinforced thermosetting resin formed by fiber and thermosetting resin;The thermosetting resin is Modified cyanic acid ester resin;The modified cyanic acid ester resin is obtained by the component in-situ polymerization of following parts by weight:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
2. antenna as claimed in claim 1, it is characterised in that the antenna element formed in the multilayer prepreg two Between layer prepreg and/or formed on the surface of the outermost layer prepreg in the multilayer prepreg.
3. antenna as claimed in claim 1, it is characterised in that it is fine that the fiber includes glass fibre, quartz fibre, aramid fiber One or more in dimension, carbon fiber.
4. antenna as claimed in claim 3, it is characterised in that the prepreg of different layers contains different fibers.
5. antenna as claimed in claim 1, it is characterised in that the inert substance is point of the initiator needed for in-situ polymerization Solution thing or the catalyst to be catalyzed to the in-situ polymerization.
6. antenna as claimed in claim 1, it is characterised in that described cyanate is bisphenol A cyanate ester, bisphenol E-type cyanogen Acid esters, bisphenol-f type cyanate, bis-phenol M types cyanate, dicyclopentadiene bis-phenol cyanate ester resin, tetramethyl bisphenol-f type cyanate In one kind or their any combination.
7. antenna as claimed in claim 1, it is characterised in that the degree of polymerization of the oligomer of (methyl) methyl acrylate is 2-20。
8. antenna as claimed in claim 1, it is characterised in that the POSS is selected from following one or more materials:
(A) cagelike silsesquioxane (RSiO of the closing as shown in following formula (1)1.5)n,
Wherein n=8 or 12 or 16, R are phenyl, nitrobenzophenone, chloropropyl or hydroxyl, or
(B) the semiclosed cagelike silsesquioxane (R of the unfilled corner as shown in following formula (2)7Si7O6)(OH)3,
Wherein R is phenyl or cyclopenta.
9. antenna as claimed in claim 1, it is characterised in that the antenna element is logarithm period oscillator array antenna.
10. antenna as claimed in claim 9, it is characterised in that the length of each oscillator of the logarithm period oscillator array antenna, Width and eccentric distance index variation at equal pace.
11. the antenna as described in any one in claim 1 to 10, it is characterised in that the antenna is used in aircraft, motor-driven On the communication equipment of car or ship.
12. a kind of method for preparing conformal antenna, including:
Form prepreg;
Multilayer prepreg is laid on the mould of predetermined shape;
The multilayer prepreg is set to be molded the housing to form composite;And
Form antenna element on the housing or in the internal cavities that surround of the housing;
Forming the prepreg includes:
Form thermosetting resin;And
Fibre-reinforced thermosetting resin will be formed in the thermosetting resin dip-coating to fiber;
The thermosetting resin is modified cyanic acid ester resin;The modified cyanic acid ester resin is in situ poly- by the component of following parts by weight Conjunction obtains:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
13. method as claimed in claim 12, it is characterised in that the fibre-reinforced thermosetting resin is to pass through hot melt Formed.
14. method as claimed in claim 12, it is characterised in that the in-situ polymerization, which obtains modified cyanic acid ester resin, is:
(a) component as described below is provided;Mixed after adding the initiator of initiating amount, obtain mixture;
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight;
(b) mixture of the step (a) carries out prepolymerization reaction;Obtain prepolymerization reaction system;
(c) after the prepolymerization reaction system of the step (b) adds the catalyst of catalytic amount, it is mixed to get the modified cyanic acid ester tree Fat.
15. method as claimed in claim 14, it is characterised in that the initiator amount is (methyl) methyl acrylate or low The 0.5-2% of polymers mass content.
16. method as claimed in claim 14, it is characterised in that the temperature of prepolymerization reaction is 50-100 in (b) step DEG C, time 0.5-3h.
17. method as claimed in claim 14, it is characterised in that in the step (c), the catalyst is organotin chemical combination Thing, its dosage are 50 × 10 relative to the mass fraction of cyanate-6-500×10-6
18. method as claimed in claim 12, it is characterised in that the home position polymerization reaction also includes curing schedule, and it is solid It is 100-250 DEG C to change temperature.
19. method as claimed in claim 12, it is characterised in that it is fine that the fiber includes glass fibre, quartz fibre, carbon Dimension, any one in aramid fiber.
20. method as claimed in claim 12, it is characterised in that include the multilayer prepreg shaping:
The multilayer prepreg is heated, makes its shaping.
21. method as claimed in claim 18, it is characterised in that also carried out while heating to the multilayer prepreg to it Pressurization, pressure is between 0.1~1.2MPa.
22. method as claimed in claim 19, it is characterised in that to the multilayer before being heated to the multilayer prepreg Prepreg takes out negative pressure.
23. method as claimed in claim 12, it is characterised in that forming the antenna element includes:
The antenna element is formed by plating, silk-screen printing, stickup conductive foil or spraying coating process.
24. method as claimed in claim 12, it is characterised in that forming the antenna element includes:
The antenna element being molded is attached on the multilayer prepreg, the multilayer prepreg for posting the antenna element is consolidated Chemical conversion type.
25. method as claimed in claim 12, it is characterised in that the step of forming the prepreg also includes:
Formed with conductive geometry at least one layer of fibre-reinforced thermosetting resin.
26. method as claimed in claim 25, it is characterised in that the conductive geometry is to have made of conductive material The plane or stereochemical structure of geometry.
27. a kind of modified cyanic acid ester resin available for antenna, the modified cyanic acid ester resin is as the thermosetting in prepreg Resin is used for the housing parts for preparing antenna, it is characterised in that the modified cyanic acid ester resin is former by the component of following parts by weight Position polymerization obtains:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
28. a kind of purposes of modified cyanic acid ester resin, it is characterised in that as high-performance resin matrix, prepreg resin or glue Glutinous agent;
The modified cyanic acid ester resin is obtained by the component in-situ polymerization of following parts by weight:
50-94 part cyanates;
5-30 parts (methyl) methacrylate monomer or oligomer;
5-30 parts by weight POSS;And
The optional inert substance that 5% is calculated not higher than aforementioned component gross weight.
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