CN104418960B - A kind of catalytic component and catalyst and its preparation method for ethylene polymerization - Google Patents

A kind of catalytic component and catalyst and its preparation method for ethylene polymerization Download PDF

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CN104418960B
CN104418960B CN201310395303.3A CN201310395303A CN104418960B CN 104418960 B CN104418960 B CN 104418960B CN 201310395303 A CN201310395303 A CN 201310395303A CN 104418960 B CN104418960 B CN 104418960B
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component
compound
magnesium
ethylene polymerization
formula
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CN104418960A (en
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吕新平
周俊领
王洪涛
黄廷杰
王世波
邢宝泉
刘振杰
周歆
张长礼
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The invention discloses a kind of catalytic component for ethylene polymerization, the catalytic component includes the product of following component:(1)Magnesium compound;(2)Oxygen containing titanium compound;(3)Halogenated hydrocarbon compound;(4)Halide reagent.The catalytic component even particle size distribution is few for the fine polymer powder content obtained by ethylene polymerization;The catalytic component has polymerization activity higher, while hydrogen response is good;Catalyst preparation process is simple, accessory substance is few, environmentally friendly.

Description

A kind of catalytic component and catalyst and its preparation method for ethylene polymerization
Technical field
The present invention relates to a kind of catalytic component and catalyst for olefinic polyreaction, more specifically to one Kind is used for Ziegler-Natta catalyst component of ethylene polymerization and preparation method thereof and catalyst.
Background technology
During the Ziegler-Natta catalyst matched with ethene polymerization process is developed, Mg-Ti systems The research work of Ziegler-Natta catalyst composition is quite deep, and one side person skilled in art be devoted to The polymerization catalyst activity for arriving is sufficiently high, catalyst residual in the polymer is tried one's best few;On the other hand gained polymerization is expected The even particle distribution of thing, fine powder content are few.
United States Patent (USP) US3901863, US4617360, US4109071 disclose a kind of preparation method of Z-N catalyst, first Liquid solution is first prepared by oxygen-containing organo-magnesium compound and oxygen-containing titanium compound, then the solution connects with chloride organo-aluminum compound Touch reaction and form precipitation, method for preparing catalyst is simple, and activity is few compared with high, accessory substance, be adapted to the production of ethene slurry polymerization processes Polyethylene product.But the broad particle distribution of the method gained catalyst, generally multi-modal.
United States Patent (USP) US4363746 discloses a kind of much higher catalyst of activity polymerization catalysts many than ever, will The metal halide of magnesium such as magnesium dihalide is reacted with tetraalkoxy titanium, and then the solution is anti-with a kind of organic metal reducing agent Should, a kind of solids is obtained, it is this then again the solids and a kind of halide ion exchanging source, such as titanium tetrachloride reaction Although catalyst activity prepared by method is higher, fine powder content is more in the application for the catalyst.
The purpose of the present invention is to prepare a kind of even particle size distribution, the catalyst suitable for ethene slurry polymerization, is reduced poly- Fine powder content in compound, the present inventor is had found by experiment repeatedly, by preparation method of the invention, prepared catalyst Not only polymerization activity is improved, while hydrogen response is good, narrow particle size distribution, resulting polymers distribution of particles is concentrated, and fine powder content is few, And catalyst preparation process is simple.
The content of the invention
A kind of present invention catalytic component and catalyst for ethylene polymerization of offer, and the catalytic component Preparation method, the catalyst has polymerization activity higher, good hydrogen response, narrower size distribution and polymer thin The advantages of powder content is few.
Concrete technical scheme is as follows:
An object of the present invention is to provide a kind of catalytic component for ethylene polymerization, the catalytic component bag Include the product of following component:
(1)Magnesium compound;
(2)Oxygen containing titanium compound;
(3)Halogenated hydrocarbon compound;
(4)Halide reagent;
Component(1)Described in magnesium compound by formula (I) Mg(OR1mCl2-mIt is shown, wherein R1It is C2~C20Alkyl, It is saturation or undersaturated straight chain, side chain or closed chain, m is the integer of 0≤m≤2, and magnesium compound is selected from alkoxyl magnesium and dichloro Change at least one in magnesium, alkoxyl magnesium is selected from diethoxy magnesium, dipropoxy magnesium, dibutoxy magnesium and two octyloxy magnesium It is at least one.
Component(2)In oxygen containing titanium compound by formula (II) Ti (OR2)nCl4-nIt is shown, R in formula2It is C2~C20Hydrocarbon Base, can be saturation or undersaturated straight chain, side chain or closed chain, and n is the integer of 0 < n≤4;Preferably use titanic chemical combination Thing, because they are generally in a liquid state at normal temperatures, and compatibility under normal conditions with some solvents is also fine.Formula (II) in, preferably R2It is C2~C10Alkyl, n=4, wherein it is preferred that butyl titanate.
Component(3)Halogenated hydrocarbon compound may be selected from a halogenated hydrocarbons, dihalo hydrocarbon or polyhalohydrocarbon, optional self-saturation halo Hydrocarbon, insatiable hunger and/or aromatic halohydrocarbon, may be selected from primary halogenated hydrocarbons, secondary halogenated hydrocarbons and tertiary halogenated hydrocarbons, preferably in the chloro of liquid condition Hydrocarbon compound, specifically may be selected from 1-chlorobutane, Sec-Butyl Chloride, Isosorbide-5-Nitrae-dichloroetane, 2- chloro-2-methyl propane, carbon tetrachloride, and 1, 2- dichloroethanes, 1,2- dichloropropane, 2,2- dichloropropanes, chlorobenzene, chloroform, benzotrichloride, chlorotoluene, chlorocyclohexane In at least one.
Component(4)Halide reagent, such as formula (III) R3 aMXbShown, M is three, four, five major elements or transition metal in formula Element, X is halogen, R3It is to contain C2~C20The alkyl of carbon atom, a=0,1 or 2, b=1,2,3 or 4;Halide reagent is selected from dichloro One aluminium ethide, aluminium diethyl monochloride, ethylaluminum sesquichloride, dichloro aluminium isobutyl, a chloro-di-isobutyl aluminum, two chloro isopropyls Aluminium, a chlorine diisopropyl aluminium, silicon tetrachloride, preferably titanium tetrachloride, the aluminium ethide of dichloro one, ethylaluminum sesquichloride, dichloro isobutyl Base aluminium, two chloro isopropyl aluminium, silicon tetrachloride, titanium tetrachloride.
During catalytic component is prepared, the feed molar ratio of various reactants, with component(1)In every mole of magnesium meter, group Point(2)It is 0.1~20 mole, component(3)It is 0.1~20 mole, component(4)It is 0.5~50 mole, preferred ingredient(2)It is 0.5 ~10 moles, component(3)It is 0.1~12 mole, component(4)It is 1.0~10 moles.
Second object of the present invention is to provide a kind of preparation method of the catalytic component for ethylene polymerization, should Preparation method comprises the following steps:
(1)Formula (I) magnesium compound and formula (II) oxygen-containing titanium compound are reacted to form magnesium titanizing at a certain temperature Compound clear solution;
(2)By step(1)Obtain product and react to obtain clear solution at -20~100 DEG C with formula halogenated hydrocarbon compound;
(3)By step(2)Haptoreaction forms precipitation to the solution for obtaining at a certain temperature with formula (III) compound, obtains To the suspension of catalyst component;
(4)By step(3)The suspension for obtaining reacts certain hour at a certain temperature, then quiet heavy, washing, dry Catalyst fines.Or by step(3)The suspension for obtaining is quiet heavy, removes a part of supernatant, adds a certain amount of dilution Agent, then reacts certain hour at a certain temperature, quiet to sink, wash, being dried to obtain catalytic component.
The step of catalytic component is prepared(1)In, formula (I) magnesium compound and formula (II) oxygen-containing titanium compound are mutual The temperature of contact is typically chosen to be carried out at relatively high temperatures, and temperature higher is beneficial to form magnesium titanium compound clear solution, preferably Below the decomposition temperature of reactant, 200 DEG C are generally not more than, preferably less than 150 DEG C are carried out.Reaction is entered under agitation OK, the time of reaction depend on reactant property and operating condition, reaction time requirement is enough to obtain transparent solution, required Time is general at 1 to 20 hour, preferably 4 to 10 hours.Appropriate inert diluent can be as needed added, inert diluent is not Can be chemically reacted with dissolved component, inert diluent may be selected hydro carbons such as n-hexane, hexamethylene, pentane, heptane, different Butane, isopentane, isooctane, toluene etc. and its mixture, the dispersion for contributing to magnesium compound solution and the viscosity for reducing solution.
The step of catalytic component is prepared(2)In, by step(1)The product for obtaining and halogenated hydrocarbon compound hybrid reaction Obtain magnesium titanium complex clear solution;Mixing temperature will be less than the decomposition temperature of magnesium compound and halogenated hydrocarbon compound, be typically chosen- Between 20~100 DEG C, between preferably -20~60 DEG C.Incorporation time is typically chosen 30 minutes to 6 hours.
The step of preparing catalytic component(3)Alternatively referred to as settling step, completes the chlorine of magnesium titanium complex in this step Change the alkoxy in reaction or chlorination reduction reaction, that is, chlorine element substitution magnesium titanium complex, while different halide reagents The valence state of titanium compound can also be reverted to compared with lower valency, so that catalyst active center's group precipitates analysis from solution Go out.Magnesium titanium complex clear solution can be carried out with the contact method of halide reagent using any of suitable method, can With by the way of magnesium titanium complex solution is progressively added drop-wise in halide reagent solution, it would however also be possible to employ by halide reagent solution Progressively it is added drop-wise to the mode in magnesium titanium complex solution.Rate of addition is generally selected not cause the hot-spot of reaction to be defined, Generally it is stirred during dropwise addition and is beneficial to steadily carrying out for reaction.In the precipitation reaction step, temperature can be controlled Between -20~100 DEG C, preferably between -20~80 DEG C.The reaction time of settling step should be long enough to obtain complete Precipitation, the reaction time can last 1 minute to 10 hours, preferably 0.5~5 hour.
Experiment finds, after settling step, preferably suspension it is quiet it is heavy after extrude a part of supernatant, then in a constant temperature Degree lower reaction a period of time carries out maturation process to the particle shape of catalyst than advantageous, and it can become the size distribution of catalyst It is narrow, while the intensity of catalyst particle can also be improved, so as to reduce particle of the catalyst during catalyzed ethylene polymerization break Broken phenomenon.The temperature of the temperature of maturation process generally greater than or equal to precipitation reaction, curing temperature can be controlled at 40~100 DEG C Between, preferably between 40~85 DEG C.The time of slaking reaction can be controlled at 0.5~15 hour, preferably 1~5 hour.
After maturation process is carried out, typically to be washed, to remove shape in excessive reactant and preparation process Into accessory substance, any atent solvent is used equally to this washing step, for example, can select iso-butane, pentane, n-hexane, heptan Alkane or hexamethylene and its mixture etc., generally select the atent solvent that n-hexane is washing in experiment.After washing, catalyst hangs Supernatant liquid can be dried by being purged with nitrogen under heating state, to obtain the powder of catalytic component.
Third object of the present invention is to provide a kind of catalyst for ethylene polymerization, and it includes following components Product:
(a) above-mentioned catalytic component for ethylene polymerization;
B a kind of () formula is AlRnX3-nOrgano-aluminum compound, R is C that is identical or differing in formula1-8Alkyl, X is Halogen, n is the integer of 1 < n≤3.
Component (b) can be used in mixed way from one or more alkyl aluminum, preferably AlEt3、Al(iso-Bu)3、Al (n-C6H13)3、Al(n-C8H17)3、AlEt2At least one in Cl.
Catalyst of the present invention is applied to the homopolymerization of various ethene or the combined polymerization of ethene and other α-alkene, Wherein alpha-olefin is using the one kind in propylene, 1- butylene, 1- amylenes, 1- hexenes, 1- octenes, 4- methylpentenes -1.This catalyst Suitable for vapor phase method, slurry polymerization technique.
Catalytic component of the invention and its catalyst have the advantages that:
1. the catalytic component even particle size distribution, few for the fine polymer powder content obtained by ethylene polymerization;
2. the catalytic component has polymerization activity higher, while hydrogen response is good;
3. catalyst preparation process is simple, accessory substance is few, environmentally friendly.
Specific embodiment
The present invention is illustrated with embodiment below, but is not intended to limit the scope of the invention.
Method of testing:
Catalyst grain size distribution:It is measured on the MASTERSIZE2000 particles distribution instruments of Malvern company of Britain
Melt index:Determined according to ASTM D1238 standard methods
Embodiment 1
(1) magnesium dichloride 14.9g is weighed, 120ml butyl titanates are added, 140 DEG C of stirring reactions is warming up to until being formed Clear solution, treats that solution temperature is cooled to close to room temperature, adds toluene 100ml, is uniformly mixed, and the solution for obtaining takes out standby With.
(2) 10 milliliter is taken(1)The solution that step is obtained, plus 30 milliliters of hexane dilutions, addition 3.0ml1,4- dichloroetane, Reaction is stirred at room temperature overnight.
(3) under normal temperature with constant pressure addition pipe to being slowly added dropwise 12.5 milliliters of Dichloroethyls of 3.0M in second step product Aluminum solutions, after being added dropwise to complete, rise bath temperature to 45 DEG C and react 1 hour, and then 60 DEG C of stirring reactions obtain catalytic component for 4 hours and hang Supernatant liquid.
(4)Catalytic component suspension temperature is down to room temperature, is stood, sedimentation is washed three times with hexane, each hexane Consumption is 80 milliliters, after the completion of washing, in the case of 65 DEG C of bath temperature, drying is purged with high pure nitrogen, obtains brown solid flowing Property powder.
Evaluating catalyst:The catalyst of 1L hexanes, 1mmol triethyl aluminums and 10-20mg is added to the stirring of 2L stainless steels In kettle, temperature is then brought up to 90 DEG C, then the hydrogen of disposable addition 0.4MPa maintained the gross pressure of system with ethene Polymerisation is carried out in 1.0MPa, after reacting 2 hours, stops adding ethene, cooling, pressure release, polyethylene powder to weigh, calculating is urged The activity of agent, tests the bulk density and the melt index under 2.16Kg loads of polyethylene powder, as a result as shown in table 1.
Embodiment 2
By the 3.0ml1 in catalyst preparation step (2), 4- dichloroetane is changed to 6.0 milliliters, the same embodiment of other conditions 1.With embodiment 1, polymerization result is shown in Table 1 to the slurry polymerization appreciation condition of catalyst.
Embodiment 3
3.0 milliliters of Isosorbide-5-Nitrae-dichloroetane in catalyst preparation step (2) are changed to 2.0 milliliters of 2- chloro-2-methyl propane, Other conditions are with embodiment 1.With embodiment 1, polymerization result is shown in Table 1 to the slurry polymerization appreciation condition of catalyst.
Embodiment 4
The Dichloroethyl aluminum solutions of 12.5 milliliters of 3.0M in catalyst preparation step (3) are changed to 10ml titanium tetrachlorides, Other conditions are with embodiment 1.With embodiment 1, polymerization result is shown in Table 1 to the slurry polymerization appreciation condition of catalyst.
Comparative example 1
(1) 114 grams of diethoxy magnesium are weighed, 340 milliliters of butyl titanates are added, in 140 DEG C of stirring and dissolving until being formed Clear solution, room temperature is down to by solution temperature, is added 400 milliliters to dry hexane and is diluted standby.
(2) 9 milliliter is taken(1)The solution that step is obtained, 15 milliliters of hexanes of 3M ethyl aluminum dichlorides are slowly added dropwise with buret Solution, after being added dropwise to complete, the curing in 4 hours of 60 DEG C of stirring reactions obtains catalyst suspension.
(3) catalyst suspension temperature is down to room temperature, is stood, sedimentation is washed three times, the consumption of each hexane with hexane It is 50 milliliters, after the completion of washing, in the case of 65 DEG C of bath temperature, drying is purged with high pure nitrogen, obtains brown solid mobility powder End.
With embodiment 1, polymerization result is shown in Table 1 to the slurry polymerization appreciation condition of catalyst.
Comparative example 2
(1) 114 grams of diethoxy magnesium are weighed, 340 milliliters of butyl titanates are added, in 140 DEG C of stirring and dissolving until being formed Clear solution, room temperature is down to by solution temperature, is added 400 milliliters to dry hexane and is diluted standby.
(2) 9 milliliter is taken(1)The solution that step is obtained, mixes and stands overnight with 0.5 milliliter of ethyl benzoate.By its temperature Degree maintains 35 DEG C, and 15 milliliters of hexane solutions of 3M ethyl aluminum dichlorides are slowly added dropwise with buret, after being added dropwise to complete, 60 DEG C of stirrings Reaction curing in 4 hours obtains catalyst suspension.
(3) catalyst suspension temperature is down to room temperature, is stood, sedimentation is washed three times, the consumption of each hexane with hexane It is 50 milliliters, after the completion of washing, in the case of 65 DEG C of bath temperature, drying is purged with high pure nitrogen, obtains brown solid mobility powder End.
With embodiment 1, polymerization result is shown in Table 1 to the slurry polymerization appreciation condition of catalyst.
The analysis result of table 1
Catalyst activity of the present invention is can be seen that from the experimental data of the embodiment of table 1 and comparative example keep higher level, and The melt index of the polymer for obtaining is significantly increased, and illustrates that catalyst hydrogen response is good.The granularity point of gained catalyst of the invention Cloth is narrower, and the bulk density of resulting polymers is improved.

Claims (16)

1. a kind of product of catalytic component for ethylene polymerization, including following component:
(1) magnesium compound
(2) oxygen containing titanium compound
(3) halogenated hydrocarbon compound
(4) halide reagent
Described magnesium compound is by formula (I) Mg (0R1)mCl2-mIt is shown, wherein R1It is C2~C20Alkyl, be saturation or insatiable hunger The straight chain of sum, side chain or closed chain, m is the integer of 0≤m≤2;
Described oxygen containing titanium compound is by formula (II) Ti (OR2)nCl4-nIt is shown, R in formula2It is C2~C20Saturation or insatiable hunger The straight chain of sum, side chain or ring-type chain alkylene, n is the integer of 0 < n≤4;
Described halogenated hydrocarbon compound be selected from a halogenated hydrocarbons, dihalo hydrocarbon, polyhalohydrocarbon, saturated halogenated hydrocarbon, unsaturated halogenated hydrocarbons, At least one in aromatic halohydrocarbon, primary halogenated hydrocarbons, secondary halogenated hydrocarbons and tertiary halogenated hydrocarbons;
Described halide reagent is by formula (III) R3 aMXbShown, M is three, four, five major elements or transition metal, X in formula It is halogen, R3It is to contain C2~C20Alkyl, a=1 or 2, b=1,2 or 3;
The catalytic component is prepared from by following steps:(1) by formula (I) magnesium compound and formula (II) oxygen-containing titanium compound Reaction forms magnesium titanium compound clear solution;(2) step (1) is obtained into product with halogenated hydrocarbon compound in -20~100 DEG C of reactions Obtain clear solution;(3) solution for obtaining step (2) forms precipitation with formula (III) compound haptoreaction, obtains catalyst The suspension of component;(4) suspension that step (3) is obtained is reacted into certain hour at a certain temperature, it is quiet to sink, wash, drying Catalyst fines, or suspension that step (3) is obtained is quiet heavy, removes a part of supernatant, diluent is added, one Determine to react certain hour at temperature, it is quiet to sink, wash, being dried to obtain catalytic component.
2. a kind of catalytic component for ethylene polymerization according to claim 1, it is characterised in that described halogen It is in the chlorinated hydrocarbon compounds of liquid condition for hydrocarbon compound.
3. according to a kind of catalytic component for ethylene polymerization that one of claim 1-2 is described, it is characterised in that each The material ratio of component is planted in terms of every mole of magnesium in component (1), component (2) is 0.1~20 mole, and component (3) is rubbed for 0.1~20 You, component (4) is 0.5~50 mole.
4. a kind of catalytic component for ethylene polymerization according to claim 3, it is characterised in that various components Material ratio in terms of every mole of magnesium in component (1), component (2) is 0.5~10 mole, and component (3) is 0.1~12 mole, component (4) it is 1.0~10 moles.
5. a kind of catalytic component for ethylene polymerization according to claim 1, it is characterised in that halo hydrocarbonylation Compound be selected from 1-chlorobutane, Sec-Butyl Chloride, Isosorbide-5-Nitrae-dichloroetane, 2- chloro-2-methyl propane, carbon tetrachloride, 1,2- dichloroethanes, 1,2- dichloropropane, 2,2- dichloropropanes, chlorobenzene, chloroform, benzotrichloride, chlorotoluene, in chlorocyclohexane at least one Kind.
6. a kind of catalytic component for ethylene polymerization according to claim 5, it is characterised in that halo hydrocarbonylation Compound be selected from Isosorbide-5-Nitrae-dichloroetane, 2- chloro-2-methyl propane, 1,2- dichloroethanes, 1,2- dichloropropane, 2,2- dichloropropanes, At least one in chlorocyclohexane.
7. a kind of catalytic component for ethylene polymerization according to claim 1, it is characterised in that halide reagent Selected from the aluminium ethide of dichloro one, aluminium diethyl monochloride, ethylaluminum sesquichloride, dichloro aluminium isobutyl, a chloro-di-isobutyl aluminum, dichloro Isopropyl aluminium, a chlorine diisopropyl aluminium.
8. a kind of catalytic component for ethylene polymerization according to claim 7, it is characterised in that halide reagent Selected from the aluminium ethide of dichloro one, ethylaluminum sesquichloride, dichloro aluminium isobutyl, two chloro isopropyl aluminium.
9. a kind of catalytic component for ethylene polymerization according to claim 1, it is characterised in that oxygen-containing titanizing R in the formula of compound2It is C2~C10Alkyl, n=4.
10. a kind of catalytic component for ethylene polymerization according to claim 9, it is characterised in that oxygen-containing titanizing Compound is butyl titanate.
A kind of 11. catalytic components for ethylene polymerization according to claim 1, it is characterised in that magnesium compound Selected from least one in alkoxyl magnesium and magnesium dichloride.
A kind of 12. catalytic components for ethylene polymerization according to claim 11, it is characterised in that alkoxy Magnesium is selected from least one in diethoxy magnesium, dipropoxy magnesium, dibutoxy magnesium and two octyloxy magnesium.
The preparation method of one of the 13. claim 1-12 described catalytic component for ethylene polymerization, including it is following Step:(1) formula (I) magnesium compound and formula (II) oxygen-containing titanium compound are reacted and forms magnesium titanium compound clear solution;(2) Step (1) is obtained into product and reacts to obtain clear solution at -20~100 DEG C with halogenated hydrocarbon compound;(3) step (2) is obtained Solution forms precipitation with formula (III) compound haptoreaction, obtains the suspension of catalyst component;(4) step (3) is obtained Suspension react certain hour at a certain temperature, quiet heavy, washing, dry catalyst fines, or step (3) is obtained Suspension it is quiet heavy, remove a part of supernatant, add diluent, certain hour is reacted at a certain temperature, it is quiet to sink, wash Wash, be dried to obtain catalytic component.
The preparation method of 14. catalytic components for ethylene polymerization according to claim 13, it is characterised in that The reaction temperature of step (1) is less than 200 DEG C, and the reaction time is 1 to 20 hour, and the reaction time of step (2) is 30 minutes to 6 small When, the reaction temperature of step (3) is -20~100 DEG C, and the reaction time is 1 minute to 10 hours, and the reaction temperature of step (4) is 40~100 DEG C, the reaction time is being 0.5~15 hour.
A kind of 15. catalyst for ethylene polymerization, including one of component (a) claim 1-12 it is described for ethene The catalytic component of polymerisation;A kind of formula of component (b) is AlRnX3-nOrgano-aluminum compound, R is identical or not phase in formula Same C1-8Alkyl, X is halogen, and n is the integer of 1 < n≤3.
The application of catalyst described in 16. claims 15 in ethylene polymerization.
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