CN104409564B - N-type nanometer black silicon manufacturing method and solar cell manufacturing method - Google Patents

N-type nanometer black silicon manufacturing method and solar cell manufacturing method Download PDF

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CN104409564B
CN104409564B CN201410605032.4A CN201410605032A CN104409564B CN 104409564 B CN104409564 B CN 104409564B CN 201410605032 A CN201410605032 A CN 201410605032A CN 104409564 B CN104409564 B CN 104409564B
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solaode
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CN104409564A (en
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汪雷
戴准
庄重源
王明昂
张军娜
唐勋
杨德仁
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Zhejiang Jinko Solar Co Ltd
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Zhejiang University ZJU
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    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses an N-type nanometer black silicon manufacturing method and a solar cell manufacturing method. The N-type nanometer black silicon manufacturing method comprises steps that: (1), silicon chips after cleaning react in mixed solution of KOH and isopropanol for 0.5-2 hours, and the reaction temperature is 60-100 DEG C; and (2), the N-type silicon chips treated in the step (1) are put in a silver nanometer particle solution for 20-30 minutes in a standing mode, after drying, corrosion treatment on the treated N-type silicon chips is carried out to acquire the N-type nanometer black silicon. For manufacturing a solar cell, an N+ layer, a silicon nitride layer and an electrode layer are sequentially formed at the front surface of the manufactured N-type nanometer black silicon, after sintering, the N-type nanometer black silicon solar cell is manufactured. The manufactured N-type nanometer black silicon solar cell has properties of low reflectivity and high carrier service life and has the conversion efficiency 2.2% higher than that of a cell manufactured through a routine method.

Description

The preparation method of a kind of N-type nano black silicon and the preparation method of solaode
Technical field
The present invention relates to field of photovoltaic technology, be specifically related to the preparation method and too of a kind of N-type nano black silicon The preparation method of sun energy battery.
Background technology
Optical loss is the principal element hindering solar battery efficiency to improve, and reduces solaode light Learning loss is to improve that one of battery efficiency important and approach effectively.Crystalline silicon mainly uses at silicon chip at present " pyramid " texture anti-reflection structure is prepared to reduce reflectance in surface, but it is the most anti-at visible light wave range Rate of penetrating is more than 10%, and the reflection loss of light is the biggest, governs the further of solar battery efficiency Improve.
The black silicon structure of nanoporous can effectively reduce the anti-reflection structure of reflectance.It can use electrochemistry Prepared by method and metal auxiliary catalysis.Metal auxiliary catalysis is because preparation technology is relatively simple, to monocrystalline, many Crystalline substance all possesses good anti-reflective effect, has potential industrial application value, so by increasing Pay close attention to.
The black silicon structure of nanoporous utilizing metal auxiliary catalysis to prepare on pyramid texture can obtain Low-down reflectance, but owing to loose structure is added significantly to silicon chip specific surface area, cause carrier multiple Close very serious, thus cause the short-circuit current ratio of battery relatively low so that battery efficiency is unable to reach commercialization too The efficiency that sun energy battery is the highest.National Renewable Energy laboratory photovoltaic center Jihun Oh et al. (Jihun Oh*, Hao-Chih Yuan and Howard M.Branz.An 18.2%-efficient black-silicon solar cell achieved through control of carrier recombination in Nanostructures.Nature Nano technology, 2012,7:743-748) by using tetramethylphosphonihydroxide hydroxide The nanometer light trapping structure prepared is carried out by ammonium (tetramethy lammonium hydroxide, TMAH) Etching is revised, and effectively reduces specific surface area and the hole density of silicon chip surface, thus has prepared high efficiency Black silion cell.But TMAH is relatively costly, obstacle is caused for commercial application.Thus seek one The etching agent being provided simultaneously with good etching effect with low cost becomes the target that everybody explores.
Additionally, the current black silicon structure of most of nanoporous is all to prepare on P-type silicon sheet, and and P-type silicon Sheet is compared, and the minority carrier lifetime of the N-type silicon chip of same resistivity is higher than P-type silicon sheet, and this is main With boron doped P-type silicon sheet there being more boron-oxygen relevant to the effect serving complex centre, and N Type silicon chip is higher than P-type silicon sheet to the tolerance of metallic pollution, and this point is catalyzed for utilizing silver nano-grain Nano black silicon structure is prepared in corrosion will more have advantage.So, compared with P-type silicon sheet, at N-type silicon The silicon chip preparing nano-porous structure on sheet will have higher minority carrier life time, and this is for improving the short of battery Road electric current is by helpful.
Summary of the invention
It is an object of the invention to by preparing nanometer light trapping structure on N-type czochralski silicon sheet surface, simultaneously Reduce silicon chip surface specific surface area by alkaline etching, reduce Carrier recombination, increase minority carrier life time, thus have Effect ground improves battery efficiency, is finally prepared according to existing p-type black silicon solar cell production technology by silicon chip Obtain high efficiency N+NP back junction solar battery.
The preparation method of the black silicon of the present invention, comprises the following steps:
(1) silicon chip after cleaning is made to react 0.5~2h in the mixed solution of KOH and isopropanol, reaction Temperature is 60~100 DEG C, and silicon chip surface forms pyramid structure of uniform size.
Cleaning method is as follows: make N-type silicon chip be placed in KOH solution cleaning, removes silicon chip surface damage;
Scavenging period is relevant with the concentration of KOH solution, and usually 10~20min.Preferably, described KOH The concentration of solution was 15~30mt% (mt% represents molar percentage), removed silicon chip surface damage.Enter Excellently, the concentration of described KOH solution is 20mt%.
Preferably, in the mixed solution of KOH and isopropanol, the mass concentration of KOH is 3%, isopropanol Volumetric concentration is 7%.
Further preferably, the reaction temperature of described reaction is 80 DEG C, and the corresponding response time is 60min.
(2) N-type silicon chip after step (1) processes is placed in silver nanoparticle solution standing 20min~30min, after drying and carry out corrosion treatmentCorrosion Science and i.e. obtain N-type nano black silicon.
Silicon chip can form layer of oxide layer in atmosphere, and the surface of silicon oxide is hydrophilic, so in solution Silver nano-grain can form good contacting with silicon chip surface, during standing, silver nano-grain can deposit At silicon chip surface, using the catalyst as subsequent reactions.
As preferably, in the silver nanoparticle solution of the present invention, the size (particle diameter) of silver nano-grain is 50~100nm, and even size distribution.
The present invention is prepared via a method which that silver nanoparticle solution is actually the aqueous solution of silver nano-grain, Concentration can need to set according to reality application, and usually 0.02~0.1mol/L, as preferably 0.05mol/L. Adopt and prepare silver nano-grain with the following method, the most again the silver nano-grain obtained is configured to desired concn Silver nanoparticle solution.Wherein, the preparation method of silver nano-grain is as follows:
At 35 DEG C, by 37vol%CH2O joins 0.1mol/L AgNO3In solution, use mass concentration Be 0.75%~3% polyvinylpyrrolidone (PVP) K-30 as surfactant, be subsequently adding 28vol% ammonia promotes reaction, stirs hybrid reaction 30min, is subsequently adding ethanol and is centrifuged four times, obtain The silver nano-grain of 50~about 100nm.
Silver nano-grain size can be controlled by the amount of regulation polyvinylpyrrolidone PVP K-30, makes Argent grain size Control is in the range of 50~100nm.Temperature controls at 35 DEG C, because the reducing power of formaldehyde In close relations with temperature, the highest reaction of temperature is the fastest.Growth temperature is likely to affect the reunion of Ag granule. In growth of reuniting, the speed of growth of Argent grain is accelerated when temperature raises.In the later stage in interstage, The surface potential of Ag granule reduces along with the rising of temperature.At low temperatures, due to electrostatic repulsion forces, reunite Speed is the lowest.Along with the rising of temperature, surface potential reduces, causes weak repulsive force and the high speed of growth.
The N-type silicon chip forming pyramid structure in described step (2) carries out corrosion treatmentCorrosion Science.As preferably, Corrosion process is specific as follows:
Make the N-type silicon chip after step (2) processes be placed in corrosive liquid and under shading environment, carry out corrosion instead Should, described etchant solution is HF, H2O2Mixed liquor with deionized water.
As preferably, HF, H in described corrosive liquid2O2It is 1:(4~6 with the volume ratio of deionized water): (8~12).Further, HF, H in described corrosive liquid2O2It is 1:5:10 with the volume ratio of deionized water.
Corrosion reaction at room temperature can be carried out.Preferably, during the reaction of corrosion reaction a length of 3min~ 6min。
Because H2O2See that light easily decomposes, therefore reaction need to be carried out in light-shielding container.The present invention can pass through Shading reaction vessel is used to hold corrosive liquid, so that corrosion reaction is carried out under shading environment.
Making silicon chip surface can obtain uniform nanoporous shape structure by corrosion, this structure has the strongest Light trapping effect, i.e. as light trapping structure.
The generally silicon chip after shape corrosion has become as black silicon, for further enhancing sunken photo effect, the most excellent Choosing, the N-type silicon chip after corrosion removal performs etching correction, and (light trapping structure corroding most formation continues Continue and perform etching correction).
Corrosion depth in over etching correction, nanoporous light trapping structure can shoal, and aperture increases, silicon chip The specific surface area on surface reduces, and surface recombination also reduces.
As preferably, etching directly makes the N-type silicon chip after corrosion treatmentCorrosion Science in etching revises solution when revising Reaction, described etching correction solution is alkaline solution, such as TMAH, NaOH etc., it is also possible to for acidity Solution, such as H2O2And HNO3Mixed liquor.
Consider from cost and effect, as preferably, described etching revise solution be concentration be 1~5wt% (wt% represents mass percent), NaOH solution, during reaction a length of 2~4min.Optimally, during etching The concentration of the NaOH solution used is 2wt%, a length of 3min during reaction.
Silicon chip surface through corrosion reaction has the remnants of silver nano-grain, and these silver nano-grains can affect Subsequent applications effect, during as the black silicon structure obtained is applied to solaode, is preparing solaode Time expansion phosphorus during can diffuse into the Carrier recombination center that formed in silicon chip, reduce minority carrier lifetime, And then affect battery performance.
Alkali concn is too high and time length all can cause reaction acutely, the nanometer light trapping structure easily will prepared (i.e. light trapping structure) all etches away, and the too low then reflection of concentration slowly, needs the longer response time.
After alkaline etching, silicon chip surface has sodium ion and exists, and needs to remove with hydrochloric acid.After etching is completed Sodium ion is remained in N-type silicon chip.Therefore, further revised for etching N-type silicon chip is placed in 10vol% Hydrochloric acid reaction in 2~5min, then clean and dry up and i.e. obtain final nano black silicon.Generally use and go Ionized water cleans, and uses nitrogen to dry up.
As preferably, described step (2) also include the N-type silicon chip after corrosion is gone residual treatment with Remove except the silver nano-grain of residual.N-type silicon chip after corrosion is put into 65wt%HNO by the present invention3Molten Liquid is placed 1min to remove remaining silver nano-grain.
Present invention also offers the preparation method of a kind of N-type black silicon solar cell, first prepare N-type and receive The black silicon of rice, then the front surface at the N-type nano black silicon prepared sequentially forms N+ layer, silicon nitride layer And electrode layer, finally i.e. obtain N-type black silicon solar cell being sintered, described N-type nano black Silicon is prepared by above-mentioned steps (1)~(3).
The present invention carries out gaseous state diffusion according to existing p-type manufacture of solar cells technique and expands phosphorus with front Surface forms N+ layer, and silicon nitride layer is prepared by PECVD.Electrode layer passes through silk screen print method Prepare, and this uses full aluminum back of the body silk screen print method.
One aspect of the present invention rests on silicon chip surface by the silver nano-grain that size is controlled, by silver under room temperature Catalyzed corrosion prepares reflectance low-down nanometer light trapping structure, then falls into light knot having antiradar reflectivity Reduce surface recombination by alkaline etching on the basis of structure, increase minority carrier lifetime, thus be effectively increased electricity The short circuit current in pond and open-circuit voltage.Although during this, reflectance can rise, but is still below 5.5%, compared to the reflectance of the anti-reflection structure more than 10% of existing industry, it has been by a relatively large margin Decline, and battery efficiency to improve 2.2% compared to the battery without alkaline etching.On the other hand, this Bright employing N-type silicon chip higher to metal impurities tolerance, because the lacking of the N-type silicon chip of same resistivity Number carrier lifetime is higher than P-type silicon sheet, thus N-type silicon chip is more beneficial for reducing nano black silicon structure table The impact that face is compound serious and brings.
Not making specified otherwise in the present invention, described N-type silicon chip is N-type czochralski silicon sheet, N-type silicon Chip size is according to reality, and resistivity is 1~10 Ω cm.
Compared with prior art, this invention has the advantage that
A silver nano-grain that () present invention uses size controlled is catalyzed preparation on N-type czochralski silicon sheet Nanometer light trapping structure, this structure is to prepare on the basis of silicon chip pyramid structure, and reflectance can drop to 2.4% Below.This kind of structure is performed etching by the sodium hydroxide solution using low concentration afterwards, falls into light knot by reducing The corrosion depth of structure and expansion aperture, thus reduce silicon chip surface specific surface area so that surface recombination reduces, Minority carrier increases, although etches revised silicon chip reflectance and also can rise accordingly, but is still below 5.5%.The conversion efficiency of this kind of battery is compared conventional method and is wanted high by 2.2%;
B () processing technology of the present invention processing procedure is simple, quick, preparation technology and P-type silicon solar-electricity The preparation method in pond is compatible, it is not necessary to adding any main equipment, the cost of raw material related to is relatively low, and And can realize with existing industrial manufacture process compatible with, after process, the surface reflectivity of silicon chip is low, few The sub-life-span is higher, and battery efficiency can reach 17.8%.
Accompanying drawing explanation
Fig. 1 is the SEM figure on the N-type silicon chip surface corroding 0min in embodiment 1;
Fig. 2 is the SEM figure on the N-type silicon chip surface corroding 4min in embodiment 1;
Fig. 3 be embodiment 1 corrodes 3,4,5,6min time the reflectance map of silicon chip;
Fig. 4 is the N-type silicon chip table that in embodiment 1, corrosion 0min and 4min and embodiment 2 obtain Reflectance map.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
The preparation method of the N-type nano black silicon of the present embodiment comprises the steps:
(1) by soluble in water for 1.5g polyvinylpyrrolidone (PVP K-30), 50g base fluid, base are formed In liquid, the mass concentration of formaldehyde is 0.74%, and in base fluid, the mass concentration of polyvinylpyrrolidone is 3%, to Dripping silver nitrate aqueous solution mass concentration in base fluid is 1.7%, and (mass fraction is 28% to be rapidly injected ammonia Solution 0.6ml), at 35 DEG C react 30min, obtain the solution of silver nano-grain, be subsequently adding ethanol Centrifugal four times, obtaining silver nano-grain, silver nano-grain is spherical, and silver nano-grain size (particle diameter) is 50nm~100nm.
(2) N-type silicon chip (the primary silicon chip of N-type pulling of crystals) of a size of 156mm × 156mm is thrown Enter in 20mt%KOH solution, under the conditions of 80 DEG C, react 2min, remove damaged layer on surface of silicon slice.
(3) silicon chip after cleaning is put in the mixed solution of KOH and isopropanol, the wherein matter of KOH Amount concentration is 3%, and the volumetric concentration of isopropanol is 7%, reacts 60min, at silicon chip under the conditions of 80 DEG C Surface forms pyramid structure of uniform size.
(4) silicon chip with pyramid structure of step (3) is put into silver nanoparticle solution stand 20min, then dries, the surface texture of the N-type silicon chip obtained such as Fig. 1.
The minority carrier life time being obtained now N-type silicon chip by minority carrier lifetime tester test is 10.18 μ s.Enter one Step carries out reflectance test, and the reflectance obtained is as shown in curve a in Fig. 4, and reflectance is 13.4%.
(5) silicon chip of step (4) is put into equipped with in the shading reaction vessel of corrosive liquid, at room temperature divide Do not react 3,4,5,6min, corrosive liquid is HF, H2O2With the mixed liquor of deionized water, solution ratio For 1:5:10 (volume ratio), form nanometer light trapping structure on pyramid surface, i.e. obtain low surface reflectivity Monocrystalline silicon solar battery suede, namely N-type nano black silicon.
Fig. 2 is scanning electron microscope (SEM) figure of silicon chip surface after corrosion 4min.Contrast from Fig. 2 Fig. 1 is visible, and after catalyzed corrosion 4min, loose structure uniform fold is received in N-type silicon chip surface, formation Rice light trapping structure.
Fig. 3 is the reflectance collection of illustrative plates of the silicon chip under the different catalyzed corrosion time, it is seen that at 300~1100nm ripples Average reflectance in the range of length is reduced to less than 2.4%.Wherein corrode 3,4,5, corresponding anti-of 6min The rate of penetrating is respectively 2.2%, 1.9%, 2.0% and 2.3%.
Obtain corroding the minority carrier life time of the N-type nano black silicon that 4min obtains through minority carrier lifetime tester test 2.73μs。
(6) silicon chip of step (5) is put into placement 1min in 65wt%HNO3 solution, removes remnants Silver nano-grain.
The present embodiment carries out gaseous state diffusion expansion phosphorus according further to existing p-type manufacture of solar cells technique exist Front surface forms N+ layer, PECVD plating silicon nitride, silk screen printing and sintering.But silk screen printing to use entirely Aluminum back of the body printing.
The solaode obtained in the present embodiment is nano black silicon N+NP solaode.At AM 1.5 Under light intensity, utilize every electric property of cell piece efficiency separator test battery, test result such as table 1 Shown in.Wherein, Voc is open-circuit voltage, and Isc is short circuit current, and FF is fill factor, curve factor, and η is conversion effect Rate, τ is the minority carrier life time of silicon chip after making herbs into wool.
For ease of contrast, table 1 also list existing N+NP solaode (i.e. prior art) and exist Electric property under AM 1.5 light intensity and minority carrier life time.Existing N+NP solaode refers to that surface does not has Have preparation nanometer light trapping structure and only pyramid structure N+NP solaode (be corrosion 0min In N-type silicon chip).
Table 1
Embodiment 2
Same as in Example 1, except that etch period is 4min in step (5), and in step (6) With the N-type silicon chip after processing step (5) also by following process between step (7) performs etching and repaiies Just:
N-type silicon chip after step (6) being processed puts into reaction 3min in 2wt%NaOH solution, with right The nanometer light trapping structure obtained in step (5) performs etching correction.The most again silicon chip is put into 10vol%'s In hydrochloric acid, 2min is to remove sodium ion, then uses deionized water cleaning silicon chip, then dries up with nitrogen.
The nano black silicon N+NP solar cell prepared by the present embodiment 2 utilizes battery under AM 1.5 light intensity Every electric property of sheet efficiency separator test battery, result is as shown in table 1.
The life-span of few son of the N-type nano black silicon that the present embodiment prepares is 5.19 μ s, corresponding reflection Rate is as shown in curve c in Fig. 4, and reflectance is 5.4%.For ease of comparing, Fig. 4 gives enforcement Example 1 is corroded the reflectance curve of the N-type silicon chip of 4min, as shown in curve b.
The test parameter of the various embodiments described above is compared discovery, although etch revised silicon chip reflectance and also can Corresponding rising, but it is still below 5.5%, and the conversion efficiency ratio of solaode is implemented after over etching correction The conversion efficiency only corroding solaode corresponding for 4min in example is high by 2.2%.
Technical scheme and beneficial effect have been carried out specifically by above-described detailed description of the invention Bright, it should be understood that to the foregoing is only presently most preferred embodiment of the invention, it is not limited to the present invention, All made in the spirit of the present invention any amendment, supplement and equivalent etc., should be included in this Within the protection domain of invention.

Claims (8)

1. the preparation method of a solaode, it is characterised in that preparation N-type nano black silicon, then It is laggard that front surface at the N-type nano black silicon prepared sequentially forms N+ layer, silicon nitride layer and electrode layer Row sintering i.e. obtains N-type nano black silicon solar cell;Described electrode layer uses full aluminum back of the body printing legal system For obtaining;
The preparation method of N-type nano black silicon, comprises the following steps:
(1) N-type silicon chip after cleaning is made to react 0.5~2h in the mixed solution of KOH and isopropanol, Reaction temperature is 60~100 DEG C;
(2) N-type silicon chip after step (1) processes is placed in silver nanoparticle solution standing 20min~30min, after drying and carry out corrosion treatmentCorrosion Science and i.e. obtain N-type nano black silicon.
2. the preparation method of solaode as claimed in claim 1, it is characterised in that described step (2) also include in the N-type silicon chip after corrosion treatmentCorrosion Science is performed etching correction.
3. the preparation method of solaode as claimed in claim 2, it is characterised in that etching is revised Time make the N-type silicon chip after corrosion treatmentCorrosion Science react in etching revises solution.
4. the preparation method of solaode as claimed in claim 3, it is characterised in that described quarter Erosion revise solution be concentration be the NaOH solution of 1~5wt%.
5. the preparation method of solaode as claimed in claim 4, it is characterised in that etching is revised Time reaction time a length of 2~4min.
6. the preparation method of the solaode as described in any one claim in claim 2~5, It is characterized in that, etching also include the N-type silicon chip after corrosion treatmentCorrosion Science is gone before revising residual treatment with Remove except the silver nano-grain of residual.
7. the preparation method of solaode as claimed in claim 6, it is characterised in that described step (2) N-type silicon chip after drying is made to react 3min~6min in corrosive liquid to complete corrosion treatmentCorrosion Science in, Described corrosive liquid is HF, H2O2Mixed liquor with deionized water.
8. the preparation method of solaode as claimed in claim 7, it is characterised in that described corrosion HF, H in liquid2O2It is 1:(4~6 with the volume ratio of deionized water): (8~12).
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