A kind of polymer film of polyvinyl alcohol with excellent dyeability and manufacture method thereof
Technical field
The invention belongs to technical field of film preparation, be specifically related to a kind of polymer film of polyvinyl alcohol with excellent dyeability and manufacture method thereof.
Background technology
Polaroid is the important component part of liquid crystal display (LCD), is mainly used in controlling the optical activity through liquid crystal light.Polaroid is usually polyvinyl alcohol based polymer (PVA) film uniaxial extension, and the two sides of the polarization film of dyeing preparation further is pasted the protecting film such as cellulose triacetate (TAC) such as and made.
Along with the extension of LCD area, require the production of larger sized polaroid simultaneously.Relative to small-medium size polaroid, big size polaroid easily occurs mottle in manufacturing process, dye the defects such as uneven, stretching speckle, and therefore the PVA film that large scale optics is homogeneous is just had higher requirement by this.
In order to improve the problem such as PVA light polarizing film mottle, stretching speckle, patents 200880103776.9,201280015847.6,01115587.6 etc. are proposed by PVA solution being extruded by die head, at roller surface filming, subsequently through some dryer roll drying and forming-films with the method improving light polarizing film mottle.The known thickness speckle that has in thin film TD direction is 12% and following (Japanese Unexamined Patent Publication 323077), hot water in thin film TD direction cut off temperature spots be less than 1.5 DEG C (Japanese Unexamined Patent Publications 30163), tensile elongation (Sm) in thin film MD direction be 0.7-1.3(Japanese Unexamined Patent Publication 30164 with the ratio (SM, ST) of the tensile elongation (ST) in TD direction) etc. make polymer film of polyvinyl alcohol construct speckle, anisotropy or the method for thickness evenness.Patent 200880102610.5 proposes by improving glycerol being uniformly distributed in PVA film, the method improving dyeability.
But, even if by these methods, polarizing film still there are defect, it is impossible to fully meeting offer can be to the requirement of the light polarizing film of the large screen being applied to liquid crystal display.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of polymer film of polyvinyl alcohol with excellent dyeability and manufacture method thereof, it is possible to effective solve light polarizing film preparation occurs dyeing inequality, the phenomenon such as mottle.
For reaching above-mentioned purpose, the present invention provides following technical scheme:
The invention discloses a kind of polymer film of polyvinyl alcohol with excellent dyeability, the thin film that this thin film is made up of the masking stock solution containing vinol series polymer and glycerol, after this thin film infiltrates 30-300s in the distilled water of 30 DEG C, glycerol mass content in thin film is down to less than 3%, preferably less than 1%, most preferably less than 0.5%, and on the width of thin film, at every 5cm region, the glycerol mass content difference of point is less than 1%, preferably smaller than 0.5%, more preferably less than 0.2%.
The present invention studies discovery, and the polymer film of polyvinyl alcohol possessing These characteristics does not haves the phenomenons such as dyeing inequality, mottle during follow-up dyeing stretching fixing preparation light polarizing film.
In the present invention, the thickness of described thin film is preferably 50-80 μm.
The invention also discloses the manufacture method of a kind of polymer film of polyvinyl alcohol with excellent dyeability, comprise the following steps:
1) the masking stock solution of polymer film of polyvinyl alcohol is prepared;
2) by masking stock solution mixing and stirring under 100-150 DEG C of condition of high voltage;
3) by the masking stock solution of mixing and stirring with on membranaceous discharge to dryer roll, initial embryophoric membrane is formed;
4) from roller sur-face peeling when initial embryophoric membrane moisture content on dryer roll arrives 10%-25%, dried by the Infrared Heating of 50-120 DEG C, prepare thin film;
5) thin film after drying, by the hot blast heat treatment of 90-150 DEG C, obtains the polymer film of polyvinyl alcohol with excellent dyeability by damping.
Dried and the hot blast heat treatment of 90-150 DEG C by the control of above-mentioned preparation method, particularly masking stock solution mix and blend, the Infrared Heating of 50-120 DEG C under 100-150 DEG C of condition of high voltage, it is possible to prepare the polymer film of polyvinyl alcohol possessing These characteristics.
Above-mentioned steps 1) in, masking stock solution can select to be made up of vinol series polymer, plasticizer, surfactant and solvent, vinol series polymer accounts for the 10%-60% of masking stock solution gross mass, the content of plasticizer is the 7%-15% of vinol series polymer quality, the content of surfactant is the 0.01%-3% of vinol series polymer quality, and surplus is solvent.The degree of polymerization of vinol series polymer is preferably 1000-5000, alcoholysis degree is preferably more than 99%, the preferred water of solvent, plasticizer is the mixture of glycerol or glycerol and other polyhydric alcohol, and surfactant is preferably used anionic or nonionic surfactant.
Above-mentioned steps 2) in, the masking stock solution method that mix and blend can select under 100-150 DEG C of condition of high voltage has: material is initially passed through the purification high-pressure steam of 100-150 DEG C, completes the stirring of material and mixes, and finally regulates solution concentration;To material mixing and dissolving in the range of being gradually heating to 100-150 DEG C by autoclave, finally regulate solution concentration.Solution dissolved state and glycerol content change are evaluated in sampling per hour, until in continuous two batch sample the error of glycerol actual content and glycerol theoretical content within 2% and solution is completely dissolved, just can be considered mixing and stirring.
Above-mentioned steps 3) in, the film build method that preferably film forming thickness is uniform, flatness is good, such as by air pressure extrusion masking stock solution by the method for die slit film forming, by Screw Extrusion masking stock solution by the method for slit film forming, melt extruded masking stock solution by screw rod by the method etc. of slit film forming, die head preferably has the die types of rack-style runner.
Above-mentioned steps 5) in, use air-floatation type oven to thin film heat treatment, heat treatment time is 1-180s.
The invention also discloses a kind of polarizing film, this polarizing film is made by described polymer film of polyvinyl alcohol and obtains.
The beneficial effects of the present invention is:
The present invention studies discovery, after polymer film of polyvinyl alcohol infiltrates 30-300s in the distilled water of 30 DEG C, if the remnants of glycerol and distribution meet certain requirements, then this thin film does not haves the phenomenons such as dyeing inequality, mottle during follow-up dyeing stretching fixing preparation light polarizing film.And the control that the present invention is by preparation method, particularly masking stock solution mix and blend, Infrared Heating of 50-120 DEG C under 100-150 DEG C of condition of high voltage is dried and the hot blast heat treatment of 90-150 DEG C, it is possible to prepare the polymer film of polyvinyl alcohol possessing These characteristics.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and beneficial effect clearer, the preferred embodiments of the present invention will be described in detail below.
In the present invention, the assay method of glycerol content is as follows:
Testing sample is put into DMSO-d6Make concentration become to be about 5 mass %, dissolve with 2h after being warming up to 90 DEG C, use 500MHz,1H-NMR and with PD(pulse delay time) 20s, measure temperature 30 DEG C, the condition of cumulative number 256 times is measured, obtained NMR spectra measure the content of plasticizer in each sample.Such as, the occasion of glycerol is used in plasticizer, according to the NMR spectra obtained by above-mentioned test, crest crest of 2 hydrogen partials of methylene of (integrated intensity of crest is Sg), PVA (integrated intensity of crest is Sp) near 1.5ppm near 3.3ppm at 2 hydrogen partials of methylene of glycerol can detect respectively, use its integrated intensity glycerol amount R(mass % that can calculate in PVA system thin film with following formula): R=(92/44) × (Sg/Sp) × 100.
Embodiment
1
The manufacture of polymer film of polyvinyl alcohol is carried out in accordance with the following steps:
1) in mass ratio, polyvinyl alcohol: glycerol: sodium lauryl sulphate: water=10:0.7:0.001:90, prepare masking stock solution, wherein the degree of polymerization of polyvinyl alcohol is 5000, and saponification degree is 99.7%.
2) masking stock solution is added autoclave, speed of agitator 300r/min, under the conditions of 100 DEG C, material is mixed.Solution dissolved state and glycerol content change are evaluated in sampling per hour, and after stirring reaches 4h, in continuous two batch sample, glycerol actual content and the error of the theoretical content of glycerol are 1.8%, and solution is completely dissolved.
3) the masking stock solution of mixing and stirring is extruded by double screw extruder, by, in hanger-style die extrusion to dryer roll, forming initial embryophoric membrane.
4) initial embryophoric membrane is from roller sur-face peeling time on dryer roll, moisture content is 20%, is dried by the Infrared Heating of 70 DEG C, prepares thin film.
5) thin film after drying uses the hot blast heat treatment of air-floatation type oven 130 DEG C, and heat treatment time is 60s, obtains polymer film of polyvinyl alcohol by damping.The thickness of thin film is 50 μm.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 0.4%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is respectively less than 0.2%.Thin film, after dyeing stretching is fixing, does not has the bad phenomenon such as any mottle, coloring.
Embodiment
2
The manufacture of polymer film of polyvinyl alcohol is carried out in accordance with the following steps:
1) in mass ratio, polyvinyl alcohol: glycerol: sodium lauryl sulphate: water=60:9:1.8:29, prepare masking stock solution, wherein the degree of polymerization of polyvinyl alcohol is 5000, and saponification degree is 99.7%.
2) masking stock solution is added autoclave, speed of agitator 300r/min, under the conditions of 150 DEG C, material is mixed.Solution dissolved state and glycerol content change are evaluated in sampling per hour, and after stirring reaches 6h, in continuous two batch sample, glycerol actual content and the error of the theoretical content of glycerol are 1.1%, and solution is completely dissolved.
3) the masking stock solution of mixing and stirring is extruded by double screw extruder, by, in hanger-style die extrusion to dryer roll, forming initial embryophoric membrane.
4) initial embryophoric membrane is from roller sur-face peeling time on dryer roll, moisture content is 20%, is dried by the Infrared Heating of 70 DEG C, prepares thin film.
5) thin film after drying uses the hot blast heat treatment of air-floatation type oven 130 DEG C, and heat treatment time is 60s, obtains polymer film of polyvinyl alcohol by damping.The thickness of thin film is 80 μm.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 30s, its glycerol mass content is down to the film width after 2.8%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is respectively less than 1%.Thin film, after dyeing stretching is fixing, does not has the bad phenomenon such as any mottle, coloring.
Embodiment
3
The manufacture of polymer film of polyvinyl alcohol is carried out in accordance with the following steps:
1) in mass ratio, polyvinyl alcohol: glycerol: sodium lauryl sulphate: water=30:3:0.045:67, prepare masking stock solution, wherein the degree of polymerization of polyvinyl alcohol is 5000, and saponification degree is 99.7%.
2) masking stock solution is added autoclave, speed of agitator 300r/min, under the conditions of 130 DEG C, material is mixed.Solution dissolved state and glycerol content change are evaluated in sampling per hour, and after stirring reaches 6h, in continuous two batch sample, glycerol actual content and the error of the theoretical content of glycerol are 0.9%, and solution is completely dissolved.
3) the masking stock solution of mixing and stirring is extruded by double screw extruder, by, in hanger-style die extrusion to dryer roll, forming initial embryophoric membrane.
4) initial embryophoric membrane is from roller sur-face peeling time on dryer roll, moisture content is 25%, is dried by the Infrared Heating of 120 DEG C, prepares thin film.
5) thin film after drying uses the hot blast heat treatment of air-floatation type oven 150 DEG C, and heat treatment time is 60s, obtains polymer film of polyvinyl alcohol by damping.The thickness of thin film is 75 μm.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 300s, its glycerol mass content is down to the film width after 0.3%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is respectively less than 0.2%.Thin film, after dyeing stretching is fixing, does not has the bad phenomenon such as any mottle, coloring.
Embodiment
4
The manufacture of polymer film of polyvinyl alcohol is carried out in accordance with the following steps:
1) in mass ratio, polyvinyl alcohol: glycerol: sodium lauryl sulphate: water=30:3:0.045:67, prepare masking stock solution, wherein the degree of polymerization of polyvinyl alcohol is 5000, and saponification degree is 99.7%.
2) masking stock solution is added autoclave, speed of agitator 300r/min, under the conditions of 130 DEG C, material is mixed.Solution dissolved state and glycerol content change are evaluated in sampling per hour, and after stirring reaches 6h, in continuous two batch sample, glycerol actual content and the error of the theoretical content of glycerol are 1.0%, and solution is completely dissolved.
3) the masking stock solution of mixing and stirring is extruded by double screw extruder, by, in hanger-style die extrusion to dryer roll, forming initial embryophoric membrane.
4) initial embryophoric membrane is from roller sur-face peeling time on dryer roll, moisture content is 10%, is dried by the Infrared Heating of 50 DEG C, prepares thin film.
5) thin film after drying uses the hot blast heat treatment of air-floatation type oven 90 DEG C, and heat treatment time is 180s, obtains polymer film of polyvinyl alcohol by damping.The thickness of thin film is 75 μm.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 0.3%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is respectively less than 0.2%.Thin film, after dyeing stretching is fixing, does not has the bad phenomenon such as any mottle, coloring.
Embodiment
5
The manufacture of polymer film of polyvinyl alcohol is carried out in accordance with the following steps:
1) in mass ratio, polyvinyl alcohol: glycerol: sodium lauryl sulphate: water=30:3:0.045:67, prepare masking stock solution, wherein the degree of polymerization of polyvinyl alcohol is 5000, and saponification degree is 99.7%.
2) masking stock solution is added autoclave, speed of agitator 300r/min, under the conditions of 130 DEG C, material is mixed.Solution dissolved state and glycerol content change are evaluated in sampling per hour, and after stirring reaches 6h, in continuous two batch sample, glycerol actual content and the error of the theoretical content of glycerol are 0.8%, and solution is completely dissolved.
3) the masking stock solution of mixing and stirring is extruded by double screw extruder, by, in hanger-style die extrusion to dryer roll, forming initial embryophoric membrane.
4) initial embryophoric membrane is from roller sur-face peeling time on dryer roll, moisture content is 20%, is dried by the Infrared Heating of 70 DEG C, prepares thin film.
5) thin film after drying uses the hot blast heat treatment of air-floatation type oven 150 DEG C, and heat treatment time is 60s, obtains polymer film of polyvinyl alcohol by damping.The thickness of thin film is 75 μm.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 0.4%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is respectively less than 0.2%.Thin film, after dyeing stretching is fixing, does not has the bad phenomenon such as any mottle, coloring.
Comparative example
1
Relative to embodiment 5, difference is that masking stock solution is not through step 2) mix and blend of autoclave, but be directly entered step 3) and masking stock solution is extruded by double screw extruder, other are consistent.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 3.6%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is all higher than 1.6%.Thin film, after dyeing stretching is fixing, occurs in that the bad phenomenon such as mottle, coloring.
Comparative example
2
Relative to embodiment 5, difference is in step 4), and initial embryophoric membrane from roller sur-face peeling, is dried by the Hot-blast Heatings of 70 DEG C and prepared thin film time moisture content is 20% on dryer roll, and other are consistent.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 1.8%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is all higher than 1.1%.After dyeing stretching is fixing, there is the bad phenomenon such as a small amount of mottle, coloring in thin film.
Comparative example
3
Relative to embodiment 5, difference is in step 5), and the thin film after drying uses the hot-rolling heat treatment of 150 DEG C, and heat treatment time is 1s, and other are consistent.
This polymer film of polyvinyl alcohol infiltrates in the distilled water of 30 DEG C, and after infiltrating time 160s, its glycerol mass content is down to the film width after 2.2%, and infiltration, and at every 5cm region, the glycerol mass content difference of point is all higher than 1.5%.After dyeing stretching is fixing, there is the bad phenomenon such as a small amount of mottle, coloring in thin film.
The test result of above-described embodiment and comparative example is summarized as follows:
Finally illustrate is, preferred embodiment above is only in order to illustrate technical scheme and unrestricted, although the present invention being described in detail by above preferred embodiment, but skilled artisan would appreciate that, in the form and details it can be made various change, without departing from claims of the present invention limited range.