CN104401108B - A kind of device of paper money intaglio plate automatic chromium plating pre-treatment - Google Patents

A kind of device of paper money intaglio plate automatic chromium plating pre-treatment Download PDF

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Publication number
CN104401108B
CN104401108B CN201410647268.4A CN201410647268A CN104401108B CN 104401108 B CN104401108 B CN 104401108B CN 201410647268 A CN201410647268 A CN 201410647268A CN 104401108 B CN104401108 B CN 104401108B
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China
Prior art keywords
rinse bath
forme
paper money
intaglio plate
chromium plating
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CN104401108A (en
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温乾
吴剑铭
王勤
甘岚
陈卉斌
彭勇剑
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NANCHANG PRINT MONEY CO Ltd
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NANCHANG PRINT MONEY CO Ltd
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  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention discloses the device of a kind of paper money intaglio plate automatic chromium plating pre-treatment, go out an efficient paper money intaglio plate automatic chrome plating line device to substitute the pattern hand-manipulated of conventional poor efficiency by the Theoretical Design of technique train line;Mainly include ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath, chrome-plating bath and accumulator tank;Said apparatus from Shang Gua district successively and by being connected to Xia Gua district.The invention have the advantage that the device of nickel intaglio plate chromium plating pre-treatment streamline will change the mode of existing paper money intaglio plate treatment before plating completely, realize automating pretreatment mode completely, human capital has been saved for this operation, reduce labour intensity, improve the security of operation, it is achieved that the revolutionary change of this operation.

Description

A kind of device of paper money intaglio plate automatic chromium plating pre-treatment
Technical field
The present invention relates to the device before the automatic chromium plating of paper money intaglio plate that a kind of brand-new design makes, be specifically related to the device of a kind of paper money intaglio plate automatic chromium plating pre-treatment.
Background technology
Paper money intaglio plate is as special plate-making technology, and its every procedure suffers from extremely harsh technological requirement, and paper money intaglio plate chrome-faced, as increasing hardness, improves the indispensable procedure of plate surface wearability.Conventional chromium plating pre-treatment operating process is all by having been manually done following seven steps: first, manually polishing, the trickleest corner angle limit utilizing the polishing machine adding antiscuffing paste preceding working procedure remain is thrown by the form mechanically polished removes, and adds the purpose that relatively large number of kerosene is cleaned to reach to clean up plate surface antiscuffing paste on the space of a whole page repeatedly after completing.Second, artificial oil removing, being lain in by the forme processed through the first step washes on bed, reach to remove the effect of major part kerosene by calcium carbonate wiping repeatedly, then low concentration alkali is mixed with calcium carbonate, by mane bruss uniformly, repeatedly, the back side positive to forme of all standing carries out scrubbing for twice;3rd, clean forme, carry out flushing repeatedly with hydraulic giant and the mane bruss back side positive to forme and scrub, to arrive the situation that surface remains without any calcium carbonate.4th, forme is fixed on hanger, the forme mode of the most stubborn solid screw that will have cleaned, and is fixed on the hanger mated with forme, then is made a concerted effort to be transported to wash on bed by hanger by two people;5th, the space of a whole page waters acid, first with the alkali of low concentration, forme is cleaned with water, to remove the oil stain that gloves stay on the space of a whole page during above forme is fixed on plate rack, after having rinsed space of a whole page residual alkali lye with running water again, carry out before flow coat has carried out in chrome-plated process necessary plating sulfuric acid activated with the sulfuric acid of low concentration in forme surfacing.6th, deionized water rinsing, before plate rack and forme being carried to coating bath by two people after activation, erect plate rack, more repeatedly rinse with the deionized water back side positive to forme.7th, hanger is installed, makes a concerted effort to be installed on cathode rod by two people by the hanger after deionized water rinsing, be then turned on chromium plating pattern.8th, lift by crane after plating, after being sling and carry out substantial amounts of deionized water rinsing by the forme plated, further take out forme.There is following open defect in existing chromium plating operation: one, operation is time-consuming long, completes to need 25-30min;Two, pure manual operation, labour intensity is big, and dangerous (metal plate rack is heavy);Three, there is health hidden danger in operation directly contact soda acid and trace chromium mist;Four, operating personnel have to two people, human cost demand is higher.For these defects, this patent improves designing an automatic streamline chromium plating pretreating device.
Summary of the invention
It is an object of the invention to provide the device of a kind of paper money intaglio plate automatic chromium plating pre-treatment, go out an efficient paper money intaglio plate automatic chrome plating line device to substitute the pattern hand-manipulated of conventional poor efficiency by the Theoretical Design of technique train line.
The present invention is such to work and enforcement, and the device of a kind of paper money intaglio plate automatic chromium plating pre-treatment, automatic lifting stick crane device mainly includes ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath, chrome-plating bath and accumulator tank;It is characterized in that: ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath, chrome-plating bath and accumulator tank from Shang Gua district successively and by being connected to Xia Gua district.
Nickel intaglio plate chromium plating pre-treatment of the present invention utilizes above-mentioned automatic lifting stick crane device, and forme is fixed on plate rack, utilizes ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath to complete chromium plating pre-treatment, it is characterised in that method step is as follows:
First, manually polish, the trickleest corner angle limit utilizing the polishing machine adding antiscuffing paste preceding working procedure remain is thrown by the form mechanically polished removes;
Second, hang version, by the forme after polishing by rotary screw, be directly anchored to have been fixed on the plate rack of landing driving;
3rd, ultrasonic oil removing, start automatic oil removing device, after driving runs to above ultrasonic degreasing tank automatically, plate rack is dropped to below degreaser liquid level, with the ultrasonic 1-3min of 50hz;
4th, running water cleans, and is sling by the forme after oil removing, declines after walking to above rinse bath, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1-3min;
5th, sulfuric acid activated, driving declines after automatically walking to sulfuric acid activated groove, is immersed in the sulfuric acid of low concentration by forme, time 0.5-1.5min;
6th, pure water cleans, and driving declines after automatically walking to above pure water rinse bath, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1-3min;
7th, hang plate rack, lower general who has surrendered's plate rack after automatically walking to above cathode rod of driving a vehicle starts plating after hanging on cathode rod;
8th, clean the space of a whole page, chromium plating completes driving and is automatically sling by grillage and run to rinse bath, just can directly be taken off by the forme plated after cleaning showers.
The invention have the advantage that the device of nickel intaglio plate chromium plating pre-treatment streamline will change the mode of existing paper money intaglio plate treatment before plating completely, realize automating pretreatment mode completely, human capital has been saved for this operation, reduce labour intensity, improve the security of operation, it is achieved that the revolutionary change of this operation.
Accompanying drawing explanation
Fig. 1 is the operation structural representation of the present invention.
In the drawings, 1 is ultrasonic degreasing tank, 2, rinse bath, 3, sulfuric acid activated groove, 4, pure water rinse bath, 5, chrome-plating bath, 6, clean and reuse groove, 7, Shang Gua district, 8, Xia Gua district, 9, automatic lifting stick crane device.
Detailed description of the invention
As it is shown in figure 1, the equipment of a kind of nickel intaglio plate chromium plating pre-treatment, automatic lifting stick crane device 9, mainly include ultrasonic degreasing tank 1, rinse bath 2, sulfuric acid activated groove 3, pure water rinse bath 4, chrome-plating bath 5 and accumulator tank 6;It is characterized in that: ultrasonic degreasing tank 1, rinse bath 2, sulfuric acid activated groove 3, pure water rinse bath 4, chrome-plating bath 5 and clean and reuse groove 6 from Shang Gua district 7 successively and by being connected to Xia Gua district 8.
Nickel intaglio plate chromium plating pre-treatment of the present invention utilizes above-mentioned automatic lifting stick crane device, and forme is fixed on plate rack, utilizes ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath to complete chromium plating pre-treatment, it is characterised in that method step is as follows:
First, manually polish, the trickleest corner angle limit utilizing the polishing machine adding antiscuffing paste preceding working procedure remain is thrown by the form mechanically polished removes, and this step is not required to clean with kerosene;
Second, hang version, by the forme after polishing by rotary screw, be directly anchored to have been fixed on the plate rack of landing crane device 9;
3rd, ultrasonic oil removing, start automatic oil removing device, after driving runs to above ultrasonic degreasing tank 1 automatically, plate rack is dropped to below degreaser liquid level, with the ultrasonic 1min of 50hz;
4th, running water cleans, and is sling by the forme after oil removing, declines after walking to above rinse bath 2, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1min;
5th, sulfuric acid activated, driving declines after automatically walking to sulfuric acid activated groove 3, is immersed in the sulfuric acid of low concentration by forme, time 0.5min;
6th, pure water cleans, and driving declines after automatically walking to above pure water rinse bath 4, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1min;
7th, hang plate rack, lower general who has surrendered's plate rack after automatically walking to above cathode rod of driving a vehicle begins through chrome-plating bath 5 after hanging on cathode rod and electroplates;
8th, clean the space of a whole page, chromium plating completes driving and is automatically sling by grillage and run to clean and reuse groove 6, just can directly be taken off by the forme plated after cleaning showers.

Claims (2)

1. a device for paper money intaglio plate automatic chromium plating pre-treatment, predominantly automatic lifting stick crane device, including ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath, chrome-plating bath and accumulator tank;It is characterized in that: ultrasonic degreasing tank, rinse bath, sulfuric acid activated groove, pure water rinse bath, chrome-plating bath and accumulator tank from Shang Gua district successively and by being connected to Xia Gua district.
2. the device of the paper money intaglio plate automatic chromium plating pre-treatment that a kind utilizes described in claim 1 processes the method for the automatic chromium plating of paper money intaglio plate, it is characterised in that method step is as follows:
(1) manually polishing, the trickleest corner angle limit utilizing the polishing machine adding antiscuffing paste preceding working procedure to be remained is thrown by the form of mechanical polishing removes;
(2) hang version, by the forme after polishing by rotary screw, be directly anchored on the plate rack of driving;
(3) ultrasonic oil removing, starts automatic oil removing device, after driving runs to above ultrasonic degreasing tank automatically, plate rack drops to below degreaser liquid level, with 50hz ultrasonic oil removing 1-3min;
(4) running water cleans, and is sling by the forme after oil removing, declines after walking to above rinse bath, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1-3min;
(5) sulfuric acid activated, driving declines after automatically walking to sulfuric acid activated groove, is immersed in the sulfuric acid of low concentration by forme, time 0.5-1.5min;
(6) pure water cleans, and driving declines after automatically walking to above pure water rinse bath, touches infrared induction system, and plate rack and forme are carried out by four groups of spray heads, time 1-3min;
(7) hanging plate rack, lower general who has surrendered's plate rack after automatically walking to above cathode rod of driving a vehicle starts plating after hanging on cathode rod;
(8) cleaning the space of a whole page, chromium plating completes driving and is automatically sling by plate rack and run to rinse bath, just can directly be taken off by the forme plated after cleaning showers.
CN201410647268.4A 2014-11-17 2014-11-17 A kind of device of paper money intaglio plate automatic chromium plating pre-treatment Active CN104401108B (en)

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CN201410647268.4A CN104401108B (en) 2014-11-17 2014-11-17 A kind of device of paper money intaglio plate automatic chromium plating pre-treatment

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CN201410647268.4A CN104401108B (en) 2014-11-17 2014-11-17 A kind of device of paper money intaglio plate automatic chromium plating pre-treatment

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CN104401108B true CN104401108B (en) 2016-08-24

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1908599A1 (en) * 2005-07-25 2008-04-09 Think Laboratory Co., Ltd. Gravure platemaking roll and process for producing the same
CN102152600A (en) * 2010-12-09 2011-08-17 黄山精工凹印制版有限公司 Method for producing high-definition laser gravure plate roller
CN103350555A (en) * 2013-07-30 2013-10-16 成都印钞有限公司 Production method of deep-etch plate for printing
CN103568470A (en) * 2013-10-21 2014-02-12 安徽华印机电股份有限公司 Preparation technology of gravure plate roller

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0327943A (en) * 1989-06-27 1991-02-06 Toppan Printing Co Ltd Recycling of gravure plate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1908599A1 (en) * 2005-07-25 2008-04-09 Think Laboratory Co., Ltd. Gravure platemaking roll and process for producing the same
CN102152600A (en) * 2010-12-09 2011-08-17 黄山精工凹印制版有限公司 Method for producing high-definition laser gravure plate roller
CN103350555A (en) * 2013-07-30 2013-10-16 成都印钞有限公司 Production method of deep-etch plate for printing
CN103568470A (en) * 2013-10-21 2014-02-12 安徽华印机电股份有限公司 Preparation technology of gravure plate roller

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