CN104399660A - Online magnetic variation force vibration exciter - Google Patents

Online magnetic variation force vibration exciter Download PDF

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Publication number
CN104399660A
CN104399660A CN201410743959.4A CN201410743959A CN104399660A CN 104399660 A CN104399660 A CN 104399660A CN 201410743959 A CN201410743959 A CN 201410743959A CN 104399660 A CN104399660 A CN 104399660A
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China
Prior art keywords
eccentric block
force
transmission shaft
power transmission
magnetic variation
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CN201410743959.4A
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CN104399660B (en
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王运池
桂建阁
赵成群
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Hebi Coal Chemical Machinery Co Ltd
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Hebi Coal Chemical Machinery Co Ltd
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Abstract

The invention relates to an online magnetic variation force vibration exciter. The online magnetic variation force vibration exciter uses electromagnetism separation and reunion functions. A moving eccentric block and a fixing eccentric block are installed on a shaft of the online magnetic variation force vibration exciter. When the shaft of the online magnetic variation force vibration exciter rotates, the fixing eccentric block rotates along with the shaft, and during the rotation process of the fixing eccentric block and the shaft, eccentric force is generated in single chip mode, and transmitted exciting force is relatively small. If the exciting force needs to be increased in motion, an existing vibration motor can not achieve the purpose of increasing the exciting force, and the exciting force can be increased only by increasing overlap rate of the eccentric blocks. According to the online magnetic variation force vibration exciter, an electromagnetic mechanism installed on the fixing eccentric block is powered on in online mode under the circumstance that a motor rotates at high speed, the fixing eccentric block and the moving eccentric block are instantaneously attracted together through powerful magnetic force generated by the electromagnetic mechanism, eccentric mass is increased, and therefore the eccentric force is increased. If the exciting force needs to be decreased, the electromagnetic mechanism is powered off, the magnetic force disappears, the fixing eccentric block and the moving eccentric block are rapidly separated from each other, and therefore the eccentric force is decreased. The online magnetic variation force vibration exciter is mainly used in all industries of coal, metallurgical mines and the like, and provides the online magnetic variation exciting force to various vibrating machines of a vibrating feeder, a vibrating screen and the like.

Description

Online magnetic variation power vibrator
Technical field
The present invention relates to a kind of online magnetic variation power vibrator, be mainly used in the every profession and trades such as coal, metallurgical mine, chemical industry, building materials, casting, oil, grain, for all kinds of vibrating machines such as oscillating feeder, vibration ore dumping machine, vibratory sieve, vibration blanker provide the vibrator of online magnetic variation exciting force.
Background technology
At present, exciting source in vibrating feed (screening) equipment that the industry such as coal in China, metallurgical mine uses, one is vibrating motor (electric activator or vibration source three-phase abynchronous motor), and another kind is the vibrator with eccentric stiffener driven by common electric machine.The vibrator vibration force of these two kinds of forms all can not in equipment running process its size of on-line tuning; all must under stopped status; the size of the adjustment coincidence angle of vibrating motor eccentric block or the eccentric block quality of eccentric stiffener vibrator, changes the size of exciting force.Now, in the vibratory equipment of coal in China, metallurgical mine, a kind of size that can change exciting force in running easily of special needs, thus the vibrator of on-line tuning production capacity size.
Summary of the invention
For adapting to mine needs, overcoming the shortcoming of current various vibrator, the object of this invention is to provide a kind of size that can change exciting force in equipment running process easily, thus the online magnetic variation power vibrator of adjustment production capacity.
For achieving the above object, the technical solution adopted for the present invention to solve the technical problems is: a kind of online magnetic variation power vibrator, is made up of bearing group, power transmission shaft, eccentric block, electromagnetic mechanism, housing, shaft coupling and motor.The two ends of power transmission shaft are respectively arranged with bearing group in order to supporting shaft, the bearing group at two ends is connected with the sidewall of housing by bolt, the fixed eccentric block that the centre of power transmission shaft is provided with movable eccentric block and is connected by key with power transmission shaft, fixed eccentric block is provided with electromagnetic mechanism, communicated with the collecting ring be arranged on power transmission shaft by wire, the brush on collecting ring is connected with the binding post of housing.
The online magnetic variation power vibrator of said structure, its movable eccentric block freely can rotate on power transmission shaft, fixed eccentric block then rotates together with power transmission shaft, leaves certain interval between movable eccentric block and fixed eccentric block, keeps this gap by the spring of electromagnetic mechanism.When drive axis, movable eccentric block does not also rotate together with power transmission shaft, after electromagnetic mechanism switches on power, the electromagnetic attraction produced and movable eccentric block attracting and, movable eccentric block is rotated together with fixed eccentric block, when after electromagnetic mechanism power-off, movable eccentric block and fixed eccentric block are thrown off.
The online magnetic variation power vibrator of said structure, one end of its power transmission shaft can be connected with power source motor by the shaft coupling that is flexible coupling, and also can be connected with power source motor by belt pulley.When vibrator is installed, the bed bolt hole by housing is connected with vibratory equipment, and motor is connected with basis.
The movable eccentric block of the online magnetic variation power vibrator of said structure, fixed eccentric block, electromagnetic mechanism, collecting ring and brush can be designed as be arranged on special two shaft threephase asynchronouses two end axles on, guard shield is connected with motor housing.
The present invention adopts said structure compared with prior art to have following features.
1, the present invention utilizes electromagnetic clutch effect, movable eccentric block and fixed eccentric block is set up on vibrator power transmission shaft or on the projecting shaft at motor two ends, when power transmission shaft or motor shaft rotate, fixed eccentric block rotates together with axle, eccentric force is now that monolithic produces, and the exciting force relatively spread out of is less.If need to increase exciting force at the volley, the vibrating motor of prior art is irrealizable, under stopped status, must increase the registration of eccentric block, strengthen exciting force.The technology of the present invention is exactly when motor is with fixed eccentric block High Rotation Speed, online connection is arranged on the electromagnetic mechanism on fixed eccentric block, its powerful magnetic force produced and the instantaneous adhesive of movable eccentric block, make the eccentric block at motor two ends increase eccentric mass, and strengthen exciting force.During as needs minimizing exciting force, electromagnetic mechanism power-off, magnetic force disappears, and utilize the spring on electromagnetic mechanism to make fixed eccentric block and movable eccentric block quick separating, exciting force diminishes.
2, the present invention is that one of vibrator design aspect is innovated greatly, has filled up the blank of domestic online magnetic variation power vibrator aspect.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention's online magnetic variation power vibrator.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the two output shaft electric machine exciter structure schematic diagram of the present invention.
In figure: 1-bearing group 2-power transmission shaft 3-brush 4-collecting ring 5-key 6-fixed eccentric block 7-electromagnetic mechanism 8-movable eccentric block 9-housing 10-shaft coupling 11-motor 12-guard shield.
Detailed description of the invention
Contrast Fig. 1 ~ 3, a kind of online magnetic variation power vibrator of the present invention, is made up of bearing group 1, power transmission shaft 2, fixed eccentric block 6, movable eccentric block 8, electromagnetic mechanism 7, housing 9, shaft coupling and motor.The two ends of power transmission shaft 2 are respectively arranged with bearing group 1 in order to supporting shaft, the bearing group 1 at two ends is connected with the sidewall of housing 9 by bolt, the fixed eccentric block 6 that the centre of power transmission shaft 2 is provided with movable eccentric block 8 and is connected by key 5 with power transmission shaft, fixed eccentric block is provided with electromagnetic mechanism 7, communicated with the collecting ring 4 be arranged on power transmission shaft 2 by wire, the brush 3 on collecting ring 4 is connected with the binding post of housing 9.Movable eccentric block 8 freely can rotate on power transmission shaft 2, and fixed eccentric block 6 rotates together with power transmission shaft 2, leaves certain interval, keep this gap by the spring of electromagnetic mechanism 7 between movable eccentric block 8 and fixed eccentric block 6.When power transmission shaft 2 rotates, movable eccentric block 8 does not also rotate together with power transmission shaft 2.If need to increase exciting force at the volley, after electromagnetic mechanism 7 switches on power, the powerful electromagnetic attraction produced and movable eccentric block 8 attracting and, movable eccentric block 8 is rotated together with fixed eccentric block 6.During as needs minimizing exciting force, electromagnetic mechanism 7 power-off, magnetic force disappears, and utilize the spring on electromagnetic mechanism to make fixed eccentric block and movable eccentric block quick separating, exciting force diminishes.
The present invention's online magnetic variation power vibrator, one end of its power transmission shaft 2 can be connected with power source motor 11 by the shaft coupling 10 that is flexible coupling, and also can be connected with power source motor by belt pulley.When vibrator is installed, the bed bolt hole by housing 9 is connected with vibratory equipment, and motor 11 is connected with basis.
The movable eccentric block 8 of the present invention's online magnetic variation power vibrator, fixed eccentric block 6, electromagnetic mechanism 7, collecting ring 4 and brush 3 can be designed as be arranged on special two shaft threephase asynchronouses 11 two end axles on, guard shield 12 is connected with motor housing.

Claims (4)

1. an online magnetic variation power vibrator, by bearing group (1), power transmission shaft (2), fixed eccentric block (6), movable eccentric block (8), electromagnetic mechanism (7), housing (9), shaft coupling (10) and motor (11) composition, it is characterized in that: the two ends of power transmission shaft (2) are respectively arranged with bearing group (1) in order to supporting shaft (2), the bearing group (1) at two ends is connected with the sidewall of housing (9) by bolt, the fixed eccentric block (6) that the centre of power transmission shaft (2) is provided with movable eccentric block (8) and is connected by key (5) with power transmission shaft (2), fixed eccentric block (6) is provided with electromagnetic mechanism (7), communicated with the collecting ring (4) be arranged on power transmission shaft (2) by wire, brush (3) on collecting ring (4) is connected with the binding post of housing (9).
2. online magnetic variation power vibrator according to claim 1, it is characterized in that: movable eccentric block (8) above freely can rotate at power transmission shaft (2), fixed eccentric block (6) then rotates together with power transmission shaft (2), certain interval is left between movable eccentric block (8) and fixed eccentric block (6), this gap is kept by the spring of electromagnetic mechanism (7), when power transmission shaft (2) rotates, movable eccentric block (8) power transmission shaft of getting along well (2) rotate together, if need to increase exciting force at the volley, after electromagnetic mechanism (7) switches on power, the powerful electromagnetic attraction produced and movable eccentric block (8) attracting and, movable eccentric block (8) is rotated together with fixed eccentric block (6), during as needs minimizing exciting force, electromagnetic mechanism (7) power-off, magnetic force disappears, and utilize the spring on electromagnetic mechanism (7) to make fixed eccentric block (6) and movable eccentric block (8) quick separating, exciting force diminishes.
3. online magnetic variation power vibrator according to claim 1, it is characterized in that: one end of power transmission shaft (2) can be connected with power source motor (11) by the shaft coupling that is flexible coupling (10), also can be connected with power source motor (11) by belt pulley, when vibrator is installed, bed bolt hole by housing (9) is connected with vibratory equipment, and motor (11) is connected with basis.
4. online magnetic variation power vibrator according to claim 1, it is characterized in that: movable eccentric block (8), fixed eccentric block (6), electromagnetic mechanism (7), collecting ring (4) and brush (3) can be designed as be arranged on special two shaft threephase asynchronouses (11) two end axles on, guard shield (12) is connected with motor housing.
CN201410743959.4A 2014-12-09 2014-12-09 Online magnetic variation power vibrator Active CN104399660B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105752615A (en) * 2016-04-26 2016-07-13 徐州五洋科技股份有限公司 Vibration excitation device of vibration feeder
CN109174598A (en) * 2018-11-19 2019-01-11 王运池 It is online to accelerate variable force vibration excitor
CN110171671A (en) * 2019-06-26 2019-08-27 中冶赛迪工程技术股份有限公司 A kind of exciting module and vibration excitor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001025203A (en) * 2000-01-01 2001-01-26 Matsushita Electric Ind Co Ltd Electromagnetic vibrator and battery-driven apparatus using the same
CN103480558A (en) * 2013-10-10 2014-01-01 中联重科股份有限公司 Vibration exciter and vibrating screen
CN203554242U (en) * 2013-11-01 2014-04-16 广西正源电机有限公司 Three-phase asynchronous vibration motor
CN204320629U (en) * 2014-12-09 2015-05-13 鹤壁市煤化机械有限责任公司 Online magnetic variation power vibrator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001025203A (en) * 2000-01-01 2001-01-26 Matsushita Electric Ind Co Ltd Electromagnetic vibrator and battery-driven apparatus using the same
CN103480558A (en) * 2013-10-10 2014-01-01 中联重科股份有限公司 Vibration exciter and vibrating screen
CN203554242U (en) * 2013-11-01 2014-04-16 广西正源电机有限公司 Three-phase asynchronous vibration motor
CN204320629U (en) * 2014-12-09 2015-05-13 鹤壁市煤化机械有限责任公司 Online magnetic variation power vibrator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105752615A (en) * 2016-04-26 2016-07-13 徐州五洋科技股份有限公司 Vibration excitation device of vibration feeder
CN109174598A (en) * 2018-11-19 2019-01-11 王运池 It is online to accelerate variable force vibration excitor
CN110171671A (en) * 2019-06-26 2019-08-27 中冶赛迪工程技术股份有限公司 A kind of exciting module and vibration excitor
CN110171671B (en) * 2019-06-26 2024-05-07 中冶赛迪工程技术股份有限公司 Excitation module and vibration exciter

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