Summary of the invention
Technical problem to be solved by this invention overcomes the problem that prior art catalyst grain size is uneven, reactivity is not high, provides a kind of organic-aqueous system to prepare the method for oil hydrogenation catalyst.
The present invention is a kind of method preparing oil hydrogenation catalyst at organic-aqueous system, it is characterized in that, described oil hydrogenation catalyst take aluminium oxide as carrier, and nickel is active component, and zirconium, magnesium or iron are auxiliary agent; Each component accounts for overall catalyst weight meter, nickel 10-30wt%, alumina support 50-85wt%, auxiliary agent zirconium, magnesium or iron 0.01-10wt%, and described alumina support specific area is 120-450m
2/ g, pore volume is 1-2.7m
3/ g; Wherein said alumina support and catalyst precursor are all synthesize in containing the aqueous solution of isobutyl acetate, then adopt distillation to carry out processing and obtaining; Described method comprises the steps:
1) preparation of the alumina support described in:
Add the i-butyl aqueous solution of ester that a certain amount of deionized water and isobutyl acetate obtain containing 0.1-10wt% in a kettle., 50-95 DEG C is heated under mechanical agitation, add after polyethylene glycol stirs, and stream adds Al2O3 content is the sodium aluminate solution of 100-200g/L and the salpeter solution of 10-30wt%, reaction time controls at 0.5-1 hour, after reaction terminates, reaction solution is regulated to be 7-10 in pH value with ammoniacal liquor, synthermal continuation stirring reaction solution filtered after 0.5-1 hour, absolute ethanol washing filter cake is used again after deionized water washing, after adding isobutyl acetate, distill after adopting high shear homogenous disperse mulser to stir, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of dry 3-8 hour obtain alumina support powder, the weight of wherein said polyethylene glycol is the 0.5wt%-1wt% of deionized water weight, and the volume ratio of described isobutyl acetate and deionized water is 0.5-1,
2) preparation of oil hydrogenation catalyst presoma
The aqueous solution of the isobutyl acetate of preparation containing 0.1-10wt% adds reactor as end water, open and stir and heat, be warming up to 60-95 DEG C, add after polyethylene glycol stirs, zirconium is contained by what prepare in advance, the nickel salt acid solution of Magnesium or iron auxiliary agent and alkaline solution stream joins in end water, after completion of the reaction, add alumina support powder, regulate reaction solution between pH value 7-10 with ammoniacal liquor, continue to stir 0.5-1.5 hour, filter, filter with absolute ethanol washing again after the washing of filter cake deionized water, after adding the isobutyl acetate of 500-1000mL, distill after adopting high shear homogenous disperse mulser to stir, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of dry 3-8 hour obtain the oil hydrogenation catalyst precursor powder loosened, the weight of wherein said polyethylene glycol is the 0.5wt%-1wt% of deionized water weight, and the volume ratio of described isobutyl acetate and deionized water is 0.5-1,
3) oil hydrogenation catalyst presoma reduction
Forged by dried powder 400-600 at a DEG C burning kept 450 DEG C after 3-5 hour and pass into nitrogen, hydrogen mixed gas reduction, cooling, nitrogen protection obtains finished catalyst.
According to said method of the present invention, the described nickeliferous acid solution of oil hydrogenation catalyst of preparing is one or more of the solution prepared of nickel nitrate, nickel chloride, nickelous sulfate, nickel acetate, nickel formate, nickel oxalate and deionized water.
According to said method of the present invention, described oil hydrogenation catalyst alkaline solution of preparing is one or more of the solution prepared of sodium carbonate, sodium acid carbonate, NaOH, sodium oxalate, sodium acetate and deionized water.
The inventive method have employed by the mixed liquor oil-water media system Kaolinite Preparation of Catalyst carrier of isobutyl acetate and water and catalyst precursor, then through distillation process Kaolinite Preparation of Catalyst, obtained catalyst grain size is even, reactivity is high; In addition, the catalyst dispersity that the present invention obtains can be superior, without the need to grinding after drying, decreases preparation section, reduce labour intensity, superior to consaturated oil hydrogenation reactivity worth.
Detailed description of the invention
Embodiment 1
The isobutyl acetate adding 1L deionized water and 100g in a kettle. obtains i-butyl aqueous solution of ester, is heated to 75 DEG C under mechanical agitation, and after the Macrogol 2000 adding 5g stirs, and stream adds 250mL sodium aluminate solution (Al
2o
3content is 200g/L) and the salpeter solution 300mL of 30wt%, reaction time controls at 0.75 hour, after reaction terminates, reaction solution to pH value is regulated to be 8 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, absolute ethanol washing filter cake is used again after deionized water washing, add and pour round-bottomed flask into after 500mL isobutyl acetate adopts high shear homogenous disperse mulser to stir and distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 60g solid nitric acid nickel (Ni (NO
3)
26H
2o) be placed in beaker, add 500g deionized water, stirring makes it to dissolve completely and is mixed with the nickel nitrate solution of 6.7wt%.
16g zirconium nitrate (Zr (NO is added in nickel nitrate solution
3)
45H
2o), stirring makes it fully dissolve.
Take 30g solid sodium carbonate (Na
2cO
3) be placed in beaker, add 500g deionized water, stirring makes it to dissolve completely and is mixed with the sodium carbonate liquor of 5.7wt%.
1L deionized water and 100g isobutyl acetate is added in reactor, open and stir and be heated to 80 DEG C, after adding 5g Macrogol 2000 and stream adds nickel nitrate solution containing zirconium and sodium carbonate liquor, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 8 is regulated with ammonia spirit, add the alumina support of preparation, synthermal continuation stirring is filtered for 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of oven dry obtain catalyst precursor powder.
Get catalyst precursor powder and load reduction reactor, be warming up to that latter 3 hours of 450 DEG C of calcinings are synthermal passes into nitrogen and hydrogen gas mixture reduces 5 hours, cooling nitrogen protection obtains oil hydrogenation catalyst.
Take the catalyst of 1000g tallow oil (iodine number is 36.12) and nickeliferous 0.5g, pour autoclave into, open and stir, be warming up to 185 DEG C, pass into hydrogen, keep reactor pressure to be that 1.5MPa carries out oil hydrogenation reaction.Hydrogenation reaction carries out 2 hours, during this period sampling analysis measuring different time sections hydrogenation tallow oil iodine number.Control reference sample is the similar industrial catalyst typical sample used in the market, and the catalyst nickel content of use is with to prepare sample suitable.Test result is in table 1.
Table 1
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 1 sample iodine number |
36.12 |
21.78 |
10.96 |
3.62 |
2.13 |
Embodiment 2
The isobutyl acetate adding 1L deionized water and 10g in a kettle. obtains i-butyl aqueous solution of ester, is heated to 85 DEG C under mechanical agitation, and after the Macrogol 2000 adding 5g stirs, and stream adds 500mL sodium aluminate solution (Al
2o
3content is 100g/L) and the salpeter solution 600mL of 15wt%, reaction time controls at 1 hour, after reaction terminates, reaction solution to pH value is regulated to be 8 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, absolute ethanol washing filter cake is used again after deionized water washing, pour round-bottomed flask into after adopting high shear homogenous disperse mulser to stir after adding 500mL isobutyl acetate to distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 60g solid nitric acid nickel (Ni (NO
3)
26H
2o), 5g zirconium nitrate (Zr (NO
3)
45H
2o), 0.8g ferric nitrate (Fe (NO
3)
39H
2o).By the nickel nitrate solution of the method preparation iron content of embodiment 1.
Take 25g solid sodium carbonate (Na
2cO
3), by the method preparation sodium carbonate liquor of embodiment 1.
1L deionized water and 100g isobutyl acetate is added in reactor, open and stir and be heated to 95 DEG C, after adding 10g Macrogol 4000, also stream adds containing zirconium, the nickel nitrate solution of iron and sodium carbonate liquor, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 9 is regulated with ammonia spirit, add the alumina support of preparation, continue to filter for aging 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling taking-up 150 DEG C of oven dry obtain catalyst precursor powder.
The reduction experiment of catalyst precarsor is identical with embodiment 1, and catalyst amount, tallow oil hydroconversion condition are with embodiment 1, and after hydrogenation, the iodine number of tallow oil is as shown in table 2:
Table 2
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 2 sample iodine number |
36.12 |
23.57 |
12.11 |
4.34 |
1.51 |
Embodiment 3
Add the isobutyl acetate of 1L deionized water and 5g in a kettle., be heated to 75 DEG C under mechanical agitation, after the Macrogol 4000 adding 5g stirs, and stream adds 500mL sodium aluminate solution (Al
2o
3content is 100g/L) and the salpeter solution 600mL of 15wt%, reaction time controls at 1 hour, after reaction terminates, reaction solution to pH value is regulated to be 7 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, absolute ethanol washing filter cake is used again after deionized water washing, pour round-bottomed flask into after adopting high shear homogenous disperse mulser to stir after adding 500mL isobutyl acetate to distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 60g solid nitric acid nickel (Ni (NO
3)
26H
2o), 0.2g zirconium nitrate (Zr (NO
3)
45H
2o), 0.32g Xiao Suan Magnesium (Mg (NO
3)
26H
2o).The nickel nitrate solution of zirconium, magnesium is contained by the method preparation of embodiment 1.
Take 23g solid sodium carbonate (Na
2cO
3).By the sodium carbonate liquor of the method preparation iron content of embodiment 1.
1L deionized water and 5g isobutyl acetate is added in reactor, open and stir and be heated to 75 DEG C, after adding 5g Macrogol 4000, also stream adds containing zirconium, the nickel nitrate solution of Magnesium and sodium carbonate liquor, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 9 is regulated with ammonia spirit, add the alumina support of preparation, continue to filter for aging 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of oven dry obtain catalyst precursor powder.
The reduction experiment of catalyst precarsor is identical with embodiment 1, and catalyst amount, tallow oil hydroconversion condition are with embodiment 1, and after hydrogenation, the iodine number of tallow oil is as shown in table 3:
Table 3
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 3 sample iodine number |
36.12 |
16.13 |
7.36 |
1.75 |
1.12 |
Embodiment 4
Add the isobutyl acetate of 1L deionized water and 50g in a kettle., be heated to 85 DEG C under mechanical agitation, after the Macrogol 4000 adding 10g stirs, and stream adds 250mL sodium aluminate solution (Al
2o
3content is 200g/L) and the salpeter solution 300mL of 30wt%, reaction time controls at 1 hour, after reaction terminates, reaction solution to pH value is regulated to be 8 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, absolute ethanol washing filter cake is used again after deionized water washing, pour round-bottomed flask into after adopting high shear homogenous disperse mulser to stir after adding 500mL isobutyl acetate to distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 60g solid nitric acid nickel (Ni (NO
3)
26H
2o), 16g zirconium nitrate (Zr (NO
3)
45H
2o).The nickel nitrate solution of zirconium is contained by the method preparation of embodiment 1.
Take 30g solid sodium carbonate (Na
2cO
3).By the method preparation sodium carbonate liquor of embodiment 1.
1L deionized water and 50g isobutyl acetate is added in reactor, open and stir and be heated to 85 DEG C, after adding 10g Macrogol 4000 and stream adds nickel nitrate solution containing zirconium and sodium carbonate liquor, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 9 is regulated with ammonia spirit, add the alumina support of preparation, continue to filter for aging 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of oven dry obtain catalyst precursor powder.
The reduction experiment of catalyst precarsor is identical with embodiment 1, and catalyst amount, tallow oil hydroconversion condition are with embodiment 1, and after hydrogenation, the iodine number of tallow oil is as shown in table 4:
Table 4
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 4 sample iodine number |
36.12 |
19.76 |
10.31 |
3.48 |
1.59 |
Embodiment 5
Add the isobutyl acetate of 1L deionized water and 10g in a kettle., be heated to 75 DEG C under mechanical agitation, after the Macrogol 4000 adding 5g stirs, and stream adds 250mL sodium aluminate solution (Al
2o
3content is 200g/L) and the salpeter solution 300mL of 30wt%, reaction time controls at 1 hour, after reaction terminates, reaction solution to pH value is regulated to be 7 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, absolute ethanol washing filter cake is used again after deionized water washing, pour round-bottomed flask into after adopting high shear homogenous disperse mulser to stir after adding 500mL isobutyl acetate to distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 60g solid nitric acid nickel (Ni (NO
3)
26H
2o), 0.2g zirconium nitrate (Zr (NO
3)
45H
2o), 0.5g ferric nitrate (Fe (NO
3)
39H
2o).The nickel nitrate solution of zirconium, iron is contained by the method preparation of embodiment 1.
Take 17g solid sodium hydroxide (NaOH), by the method preparation sodium carbonate liquor of embodiment 1.
1L deionized water and 10g isobutyl acetate is added in reactor, open and stir and be heated to 85 DEG C, after adding 5g Macrogol 4000, also stream adds containing zirconium, the nickel nitrate solution of iron and sodium hydroxide solution, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 7 is regulated with ammonia spirit, add the alumina support of preparation, continue to filter for aging 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of oven dry obtain catalyst precursor powder.
The reduction experiment of catalyst precarsor is identical with embodiment 1, and catalyst amount, tallow oil hydroconversion condition are with embodiment 1, and after hydrogenation, the iodine number of tallow oil is as shown in table 5:
Table 5
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 5 sample iodine number |
36.12 |
16.57 |
8.25 |
2.18 |
1.43 |
Embodiment 6
The isobutyl acetate adding 1L deionized water and 5g in a kettle. obtains i-butyl aqueous solution of ester, is heated to 85 DEG C under mechanical agitation, and after the Macrogol 4000 adding 5g stirs, and stream adds 500mL sodium aluminate solution (Al
2o
3content is 100g/L) and the salpeter solution 600mL of 15wt%, reaction time controls at 1 hour, after reaction terminates, regulate reacting solution pH value to 7 with ammoniacal liquor, synthermal aging reaction solution filters for 0.75 hour, uses absolute ethanol washing filter cake again after deionized water washing, pour round-bottomed flask into after adopting high shear homogenous disperse mulser to stir after adding 500mL isobutyl acetate to distill, until do not have liquid distillate to steam, cooling is taken out, and 150 DEG C of oven dry obtain alumina support powder.
Take 54g solid sulphuric acid nickel (NiSO
46H
2o), 0.2g zirconium nitrate (Zr (NO
3)
45H
2o), 0.5g Xiao Suan Magnesium (Mg (NO
3)
26H
2o).The nickel nitrate solution of Gao, Magnesium is contained by the method preparation of embodiment 1.
Take 22g solid sodium carbonate (Na
2cO
3), by the method preparation sodium carbonate nickel nitrate solution of embodiment 1.
1L deionized water and 5g isobutyl acetate is added in reactor, open and stir and be heated to 85 DEG C, after adding 5g Macrogol 4000, also stream adds containing zirconium, the nickel nitrate solution of Magnesium and sodium carbonate liquor, control 1 hour reaction time, after reaction solution all adds, reacting solution pH value to 8 is regulated with ammonia spirit, add the alumina support of preparation, continue to filter for aging 1 hour, spend deionized water filter cake, 1000mL isobutyl acetate is added again with after ethanol washing leaching cake, pour round-bottomed flask into after using high shear homogenous disperse mulser to stir to distill, until do not have liquid distillate to steam, cooling is taken out, 150 DEG C of oven dry obtain catalyst precursor powder.
The reduction experiment of catalyst precarsor is identical with embodiment 1, and catalyst amount, tallow oil hydroconversion condition are with embodiment 1, and after hydrogenation, the iodine number of tallow oil is as shown in table 4:
Table 6
Reaction time (hr) |
0 |
0.5 |
1 |
1.5 |
2 |
Reference sample iodine number |
36.12 |
17.65 |
9.34 |
2.34 |
1.65 |
Embodiment 6 sample iodine number |
36.12 |
16.37 |
8.56 |
2.05 |
1.31 |