CN104396577A - Grafting machine with 45-degree cutting station - Google Patents
Grafting machine with 45-degree cutting station Download PDFInfo
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- CN104396577A CN104396577A CN201410611940.4A CN201410611940A CN104396577A CN 104396577 A CN104396577 A CN 104396577A CN 201410611940 A CN201410611940 A CN 201410611940A CN 104396577 A CN104396577 A CN 104396577A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 210000000078 claw Anatomy 0.000 claims abstract description 12
- 238000010030 laminating Methods 0.000 claims abstract description 4
- 230000009471 action Effects 0.000 claims description 2
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- 238000000034 method Methods 0.000 description 5
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- 235000013311 vegetables Nutrition 0.000 description 2
- 230000010062 adhesion mechanism Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G2/00—Vegetative propagation
- A01G2/30—Grafting
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Abstract
本发明涉及一种具有45度切削工位的嫁接机。目的是提供的机械应能有效减小夹苗转臂的回转范围。技术方案是:一种具有45度切削工位的嫁接机,包括取苗机构及切削机构,取苗机构中的两个夹苗转臂间隔一定距离且对称于一竖直平面布置,切削机构中分别对夹取的接穗和砧木进行切削的两个切削转臂间隔一定距离且对称于竖直平面布置;两个夹苗转臂转动轴线之间的连线的中点为切削后接穗与砧木的贴合嫁接工位;两个夹苗转臂的夹苗爪由贴合嫁接工位开始分别跟随各自的夹苗转臂绕相反方向转动45度时则是对被夹取的接穗和砧木进行切削的切削工位;两个切削转臂分别再继续转动45度时则为两个夹苗转臂的取苗爪分别夹取接穗和砧木的取苗工位。
The invention relates to a grafting machine with a 45-degree cutting station. The purpose is that the provided machinery should be able to effectively reduce the turning range of the seedling clamping arm. The technical solution is: a grafting machine with a 45-degree cutting station, including a seedling-taking mechanism and a cutting mechanism. The two cutting arms that cut the clamped scion and rootstock respectively are spaced at a certain distance and arranged symmetrically on a vertical plane; Laying grafting station; the seedling claws of the two seedling clamping arms start from the laminating grafting station and follow the respective seedling clamping arms to rotate 45 degrees in opposite directions to cut the clamped scion and rootstock When the two cutting rotary arms continue to rotate for 45 degrees, the seedling claws of the two seedling clamping arms respectively clamp the scion and rootstock.
Description
技术领域technical field
本发明涉及贴接法果蔬嫁接机,具体是一种布局有45度切削工位的嫁接机。The invention relates to a fruit and vegetable grafting machine with sticking method, in particular to a grafting machine with a 45-degree cutting station.
背景技术Background technique
随着农业生产自动化技术的不断提高和蔬菜嫁接的需求的快速上涨,人们对蔬菜嫁接机械的要求也越来越高。目前的旋转式贴接法嫁接设备,所配置的两个夹苗转臂均在180度范围内往复摆动,其中在180度的取苗工位提取接穗和砧木(操作人员分别在两个取苗工位对设备供应接穗和砧木),90度的切削工位对接穗和砧木分别切削,0度的贴合嫁接工位将切削后的接穗与砧木贴合粘连完成嫁接操作(另由夹持粘连机构将接穗与砧木贴合粘连为一体后输送出嫁接机);由于转臂摆动范围大(180度往复摆动),两个取苗工位间隔较远,单人操作时又需两臂分别进行供苗(砧木和接穗),因而工作强度较大,同时整机宽度较大,不利于嫁接机的小型化。With the continuous improvement of agricultural production automation technology and the rapid increase in the demand for vegetable grafting, people's requirements for vegetable grafting machinery are also getting higher and higher. In the current rotary sticking method grafting equipment, the two configured seedling clamping arms all swing back and forth within a range of 180 degrees, wherein the scion and rootstock are extracted at the 180 degree seedling picking station (the operator picks the seedlings at the two seedling picking stations respectively). The station supplies the scion and rootstock to the equipment), the 90-degree cutting station cuts the scion and the rootstock separately, and the 0-degree laminating and grafting station glues the cut scion and rootstock to complete the grafting operation (another clamping and bonding The mechanism glues the scion and the rootstock together and then transports them out of the grafting machine); due to the large swing range of the rotating arm (180-degree reciprocating swing), the distance between the two seedling picking stations is far, and two arms are required for single-person operation. For seedlings (rootstock and scion), thus the work intensity is relatively large, and the width of the complete machine is relatively large, which is unfavorable for the miniaturization of the grafting machine.
发明内容Contents of the invention
本发明所要解决的技术问题是克服上述背景技术的不足,提供一种可实现45度切削工位布局的嫁接机,该机械应能有效减小夹苗转臂的回转范围,具有结构紧凑、操作人员劳动强度较低的特点。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned background technology and provide a grafting machine that can realize the layout of 45-degree cutting stations. The characteristics of low labor intensity of personnel.
本发明采用的技术方案如下。The technical scheme adopted in the present invention is as follows.
一种具有45度切削工位的嫁接机,包括布置在机架上的取苗机构以及切削机构,所述取苗机构中分别夹取接穗和砧木的两个夹苗转臂间隔一定距离且对称于一竖直平面布置,所述切削机构中分别对夹取的接穗和砧木进行切削的两个切削转臂间隔一定距离且对称于前述竖直平面布置;其特征在于:A grafting machine with a 45-degree cutting station, including a seedling picking mechanism and a cutting mechanism arranged on a frame, in the seedling picking mechanism, two seedling clamping arms that respectively clamp a scion and a rootstock are separated by a certain distance and are symmetrical Arranged on a vertical plane, the two cutting arms in the cutting mechanism that cut the clamped scion and rootstock respectively are spaced at a certain distance and symmetrically arranged on the aforementioned vertical plane; it is characterized in that:
所述两个夹苗转臂转动轴线之间的连线的中点为切削后接穗与砧木的贴合嫁接工位;两个夹苗转臂的夹苗爪由贴合嫁接工位开始分别跟随各自的夹苗转臂绕相反方向转动45度时则是对被夹取的接穗和砧木进行切削的切削工位;前述两个切削转臂分别再继续转动45度时则为两个夹苗转臂的取苗爪分别夹取接穗和砧木的取苗工位。The midpoint of the connecting line between the rotation axes of the two seedling clamping arms is the joint grafting station between the scion and the rootstock after cutting; When the respective clamping arms rotate 45 degrees in the opposite direction, they are the cutting stations for cutting the clamped scion and rootstock; The seedling claws of the arm grip the scion and the seedling picking stations of the rootstock respectively.
所述两个夹苗转臂之间的距离为两个夹苗转臂的长度之和;所述夹苗转臂的长度为夹苗转臂的转动轴线至夹苗转臂上取苗爪的夹持点之间的距离。The distance between the two seedling clamping arms is the sum of the lengths of the two seedling clamping arms; Distance between gripping points.
所述两个切削机构中的转动轴线均与切削转臂的中心线偏置一定的角度,并且两个切削机构中的切削转臂均在180度范围内往复摆动且转动开始和终了的位置相反,使得所携带的切削刀具交错地由最高点至最低点往复运动,以避免两个切削机构之间的干涉。The axes of rotation in the two cutting mechanisms are offset by a certain angle from the center line of the cutting arm, and the cutting arms in the two cutting mechanisms are reciprocatingly swinging within 180 degrees and the starting and ending positions of the rotation are opposite , so that the carried cutting tools reciprocate alternately from the highest point to the lowest point to avoid interference between the two cutting mechanisms.
所述两个切削机构中,一个切削机构用于切除砧木上端的一片子叶和生长点,另一个切削机构用于切除接穗的根系;由旋转气缸带动切削转臂上下摆完成切削动作。Among the two cutting mechanisms, one cutting mechanism is used to cut off a cotyledon and growth point on the upper end of the rootstock, and the other cutting mechanism is used to cut off the root system of the scion; the cutting arm is driven up and down by the rotating cylinder to complete the cutting action.
本发明的工作原理是:当本发明开始工作时,两个夹苗转臂分别在取苗工位夹取接穗和夹取砧木,转动45度后(到达切削工位)停下,两个切削机构的切削转臂各自由旋转气缸带动分别对两个夹苗转臂所夹取的接穗和砧木进行切削,然后两个夹苗转臂继续旋转45度到达贴合嫁接工位,在贴合嫁接工位将切削后的砧木和接穗的进行结合完成整个苗的嫁接;一个嫁接循环结束。The working principle of the present invention is: when the present invention started to work, two seedling clamping rotating arms clamped the scion and clamped the stock at the seedling taking station respectively, and stopped after rotating 45 degrees (arriving at the cutting station), and the two cutting The cutting arms of the mechanism are respectively driven by the rotating cylinder to cut the scion and rootstock clamped by the two seedling-clamping arms, and then the two seedling-clamping arms continue to rotate 45 degrees to reach the laminating and grafting station. The station combines the rootstock and scion after cutting to complete the grafting of the whole seedling; a grafting cycle ends.
重复上述过程,嫁接操作往复进行。Repeat the above process, and the grafting operation reciprocates.
本发明的有益效果是:本发明提供的具有45度切削工位的嫁接机(即嫁接机的两个夹苗转臂自切削工位开始各自正反转动45度即可到达取苗工位以及贴合嫁接工位),使夹苗转臂的回转范围从180度缩小到90度,整机结构变得更为紧凑,利于单人舒适操作。同时切削机构的布置方法能够有效避免两个切削机构之间的干涉。The beneficial effects of the present invention are: the grafting machine provided by the present invention has 45 degree cutting stations (that is, the two seedling clamping arms of the grafting machine can reach the seedling taking station and rotate 45 degrees forward and backward respectively from the cutting station. Fitting grafting station), the rotation range of the seedling clamping arm is reduced from 180 degrees to 90 degrees, and the structure of the whole machine becomes more compact, which is conducive to comfortable operation by one person. At the same time, the arrangement method of the cutting mechanism can effectively avoid the interference between the two cutting mechanisms.
附图说明Description of drawings
图1是本发明的切削机构和取苗机构的相对位置立体布局图。Fig. 1 is the three-dimensional layout diagram of the relative position of the cutting mechanism and the seedling picking mechanism of the present invention.
图2是本发明的切削机构和取苗机构的相对位置俯视状态布局图。Fig. 2 is a plan view state layout diagram of the relative positions of the cutting mechanism and the seedling picking mechanism of the present invention.
图3是本发明所述各机构的相对位置布局简图(俯视)。Fig. 3 is a schematic diagram (top view) of the relative position layout of each mechanism described in the present invention.
图4是本发明的取苗机构相对位置布局简图(俯视)。Fig. 4 is a schematic diagram (top view) of the relative position layout of the seedling picking mechanism of the present invention.
图5是本发明的切削机构结构简图(俯视)。Fig. 5 is a schematic structural diagram (top view) of the cutting mechanism of the present invention.
图6是本发明切削机构的立体分解结构示意图。Fig. 6 is a three-dimensional exploded schematic view of the cutting mechanism of the present invention.
图7是本发明取苗机构的立体分解结构示意图。Fig. 7 is a three-dimensional exploded schematic view of the seedling picking mechanism of the present invention.
具体实施方式detailed description
下面结合说明书附图,对本发明作进一步说明,但本发明并不局限于以下实施例。The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited to the following examples.
如图7所示,所述取苗机构1中的转轴1-3通过法兰轴套1-9和轴承1-2可转动地定位在机架(水平机架)上,夹苗转臂1-1由过渡连接板1-4、双轴气缸1-5、连接块1-6、气动手指1-7以及取苗夹爪1-7a组成。双轴气缸1-5的基体通过过渡连接板与转轴的上端固连,气动手指又通过连接块与双轴气缸的活塞杆端部固连;取苗夹爪用于夹取待嫁接的幼苗;所述转轴的下端1-3a穿过机架后与步进电机轴固连(步进电机驱动取苗转臂1-47在90度范围往复转动,图中步进电机省略)。As shown in Figure 7, the rotating shaft 1-3 in the described seedling picking mechanism 1 is rotatably positioned on the frame (horizontal frame) by the flange bushing 1-9 and the bearing 1-2, and the seedling clamping arm 1 -1 is composed of a transition connecting plate 1-4, a biaxial cylinder 1-5, a connecting block 1-6, a pneumatic finger 1-7 and a seedling picking claw 1-7a. The base body of the biaxial cylinder 1-5 is fixedly connected with the upper end of the rotating shaft through the transition connecting plate, and the pneumatic fingers are fixedly connected with the end of the piston rod of the biaxial cylinder through the connecting block; the seedling-picking jaws are used to grip the seedlings to be grafted; The lower end 1-3a of the rotating shaft passes through the frame and is fixedly connected with the stepper motor shaft (the stepper motor drives the seedling-taking rotating arm 1-47 to rotate back and forth in 90 degree range, the stepper motor is omitted among the figures).
如图1-4所示:两个夹苗转臂间隔一定距离且对称于一竖直平面S(图2中用虚线表示)表示。所述两个夹苗转臂转动轴线之间的连线P(即为角度起始线)的中点C为切削后的接穗与砧木的贴合嫁接工位。连线的长度为两个夹苗转臂的长度之和(夹苗转臂的长度为夹苗转臂的转动轴线至夹苗转臂上取苗爪的夹持点之间的距离)。As shown in Figure 1-4: two seedling clamping pivoting arms are spaced at a certain distance and are symmetrical to a vertical plane S (represented with a dotted line in Fig. 2). The midpoint C of the line P (that is, the starting line of the angle) between the two seedling-clamping pivoting arms rotation axes is the fitting grafting station of the scion after cutting and the rootstock. The length of the connecting line is the sum of the lengths of the two seedling-clamping arms (the length of the seedling-clamping arm is the distance between the rotation axis of the seedling-clamping arm and the gripping point of the seedling claw on the seedling-clamping arm).
图中可见:其中一个夹苗转臂上的取苗爪1-7a在取苗工位A-1(夹苗转臂自角度起始线开始顺时针转动90度后位置)处提取砧木1-3a,并在切削工位B-1(夹苗转臂自角度起始线开始顺时针转动45度后位置)处由切削机构对该夹苗转臂取苗爪所夹取的砧木进行切削;另一个夹苗转臂上的取苗爪1-7a在取苗工位A-2(夹苗转臂自角度起始线开始逆时针转动90度后位置)处提取接穗1-3b,并在切削工位B-2(夹苗转臂自角度起始线开始逆时针转动45度后位置)处由切削机构对该夹苗转臂取苗爪所夹取的接穗进行切削。It can be seen in the figure that the seedling claw 1-7a on one of the seedling clamping arms extracts the rootstock 1-7a at the seedling picking station A-1 (position after the seedling clamping arm rotates 90 degrees clockwise from the starting line of the angle). 3a, and cutting the rootstock clamped by the seedling claws of the seedling clamping arm by the cutting mechanism at the cutting station B-1 (position after the seedling clamping arm rotates 45 degrees clockwise from the angle starting line); The seedling claw 1-7a on another seedling clamping arm extracts the scion 1-3b at the seedling picking station A-2 (position after the seedling clamping arm rotates 90 degrees counterclockwise from the angle starting line), and The cutting station B-2 (the position after the seedling clamping arm rotates 45 degrees counterclockwise from the angle starting line) is cut by the cutting mechanism on the scion clamped by the seedling clamping arm and the seedling claw.
如图5所示和图6所示,所述切削机构2包括切削刀片2-1,刀片安装柱2-1a、移动调节臂2-2、切削转臂2-3、旋转气缸2-4、支架2-5以及螺钉2-6a。所述移动调节臂2-2通过螺钉2-6a与切削转臂固定(螺钉穿过长孔2-2c拧紧在切削转臂上),用于调整切削刀片相对于旋转气缸转轴轴线的位置(即切削刀片的转动半径);所述移动调节臂2-2的前端开有圆孔2-2b、螺孔2-2a,螺孔2-2a轴线与圆孔2-2b垂直;所述切削刀片固定在刀片安装柱2-1a上,刀片安装柱2-1a插入圆孔2-2b中且可沿着该圆孔轴线滑动调节,而螺孔中旋入螺钉即可实现对刀片安装柱的紧固;所述切削转臂2-3固定在旋转气缸2-2的轴端,由旋转气缸驱动,可实现切削刀片在180度的范围内上下往复摆动。为避免两个切削机构之间的干涉,两个切削机构中的转动轴线均与切削转臂的中心线偏置一定的角度,并且两个切削机构中的切削转臂均在180度范围内往复摆动并且转动开始和终了的位置相反,使得所携带的切削刀具交错地由最高点至最低点往复运动(即一个切削机构的切削刀具由最高点往最低点运动的同时,另一个切削机构的切削刀具由最低点往最高点运动。As shown in Figure 5 and Figure 6, the cutting mechanism 2 includes a cutting blade 2-1, a blade mounting column 2-1a, a moving adjustment arm 2-2, a cutting arm 2-3, a rotating cylinder 2-4, Bracket 2-5 and screw 2-6a. The moving regulating arm 2-2 is fixed to the cutting arm by a screw 2-6a (the screw passes through the long hole 2-2c and is tightened on the cutting arm), which is used to adjust the position of the cutting blade relative to the axis of the rotating cylinder axis (i.e. The radius of rotation of the cutting blade); the front end of the mobile regulating arm 2-2 has a round hole 2-2b, a screw hole 2-2a, and the axis of the screw hole 2-2a is perpendicular to the round hole 2-2b; the cutting blade is fixed On the blade installation column 2-1a, the blade installation column 2-1a is inserted in the circular hole 2-2b and can be slid and adjusted along the axis of the circular hole, and the screw can be screwed into the screw hole to realize the fastening of the blade installation column; The cutting arm 2-3 is fixed on the shaft end of the rotary cylinder 2-2, and driven by the rotary cylinder, the cutting blade can reciprocate up and down within a range of 180 degrees. In order to avoid interference between the two cutting mechanisms, the rotation axes of the two cutting mechanisms are offset from the center line of the cutting arm by a certain angle, and the cutting arms of the two cutting mechanisms reciprocate within a range of 180 degrees Swing and turn the starting and ending positions opposite, so that the cutting tool carried alternately reciprocates from the highest point to the lowest point (that is, while the cutting tool of one cutting mechanism moves from the highest point to the lowest point, the cutting tool of the other cutting mechanism moves from the highest point to the lowest point. The tool moves from the lowest point to the highest point.
图中可见:所述切削转臂2-3的中心线与所述旋转气缸2-4的回转轴以及移动调节臂2-2的滑动方向均成45度夹角(图5所示);所述旋转气缸2-4安装在支架2-5上。It can be seen in the figure that the centerline of the cutting arm 2-3 forms an included angle of 45 degrees with the rotary axis of the rotary cylinder 2-4 and the sliding direction of the moving regulating arm 2-2 (as shown in FIG. 5 ); Said rotary cylinder 2-4 is installed on the support 2-5.
本发明开始工作时,两个夹苗转臂首先在90度工位A-1和A-2处分别夹取砧木1-3a和接穗1-3b,在步进电机的驱动下两个夹苗转臂夹带着砧木和接穗分别转动45度后到达切削工位B-1和B-2停下;接着两个切削转臂2-4在各自的旋转气缸驱动下摆动,分别完成对砧木和接穗的切削;然后两个夹苗转臂继续分别旋转45度到达贴合嫁接工位C并在该工位将切削后的砧木和接穗贴合在一起(另由夹持粘连机构将砧木和接穗的切削部位贴合在一起,然后输送出嫁接机),完成砧木和接穗的结合,一个嫁接循环结束。When the present invention started to work, the two clamping arms first clamped the rootstock 1-3a and the scion 1-3b respectively at 90 degree stations A-1 and A-2, and the two clamping arms were driven by the stepping motor. The rotating arm carries the rootstock and the scion and rotates 45 degrees respectively, and then reaches the cutting stations B-1 and B-2 to stop; then the two cutting rotating arms 2-4 swing under the drive of their respective rotary cylinders to complete the cutting of the rootstock and the scion respectively. Then the two seedling clamping arms continue to rotate 45 degrees respectively to reach the fitting grafting station C and the rootstock and the scion after cutting are attached together at this station (in addition, the rootstock and the scion are bonded together by the clamping adhesion mechanism. The cutting parts are fitted together, and then conveyed out of the grafting machine), the combination of the rootstock and the scion is completed, and a grafting cycle ends.
反复上述循环,嫁接操作连续进行。The above cycle is repeated, and the grafting operation is carried out continuously.
需要说明的是,本发明仅对嫁接机中的切削机构和取苗机构进行了改进,嫁接机中的其它机构未作变动(图中也均予以省略)。It should be noted that the present invention only improves the cutting mechanism and the seedling picking mechanism in the grafting machine, and other mechanisms in the grafting machine remain unchanged (also all omitted in the figure).
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CN106852257A (en) * | 2016-11-29 | 2017-06-16 | 李志旭 | Mango grafting auxiliary is cut leather jacket and is put and its application method |
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