CN104391265A - A full-automatic detection tool for electric-energy-consumption information acquisition terminals - Google Patents
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Abstract
本发明的目的在于提供一种结构简单，便于流水线上即时检测的用电信息采集终端全自动检测工装，使用方便，能有效提高检测的效率。为了实现所述目的，本发明用电信息采集终端全自动检测工装，包括工作台，所述工作台包括支撑部、检测部和观察部，所述支撑部内放置有电脑机箱，所述检测部平行设有多个用于安放用电信息采集终端的固定位，所述固定位四周设有固定卡件，所述固定位上方设有带有推块的气缸，所述固定位下方设有带检测针的托架，所述观察部上安装有显示器。通过这样的设置，本发明用电信息采集终端全自动检测工装减少了将用电信息采集终端安装到检测位的步骤，有效提高了检测的效率，尤其适合在生产线上的抽检。
The purpose of the present invention is to provide a fully automatic detection tool for the electricity information collection terminal with simple structure and convenient for instant detection on the assembly line, which is easy to use and can effectively improve the detection efficiency. In order to achieve the above-mentioned purpose, the automatic detection tooling of the electricity information collection terminal of the present invention includes a workbench, the workbench includes a support part, a detection part and an observation part, a computer case is placed in the support part, and the detection part is parallel to the There are multiple fixed positions for placing power consumption information collection terminals, fixed clips are arranged around the fixed positions, a cylinder with a push block is arranged above the fixed positions, and a detection belt is installed under the fixed positions. A needle bracket, and a monitor is mounted on the observation part. Through such setting, the automatic detection tooling of the electricity consumption information collection terminal of the present invention reduces the steps of installing the electricity consumption information collection terminal to the detection position, effectively improves the detection efficiency, and is especially suitable for random inspection on the production line.
Description
技术领域technical field
本发明涉及一种检测设备，尤其涉及一种用于厂家大规模检测的用电信息采集终端全自动检测工装。The invention relates to a detection device, in particular to a fully automatic detection tool for a large-scale detection of electricity consumption information collection terminals of manufacturers.
背景技术Background technique
用电信息采集终端，就是俗称的电表。但是用电信息采集终端的功能不仅仅只是记录用电信息，还包括实现电能表数据的采集、数据管理、数据双向传输以及转发或执行控制命令的设备。用电信息采集终端按应用场所分为专变采集终端、集中抄表终端、分布式能源监控终端等类型。由于功能繁多，因此在出厂前的检测也需要非常严格。由于每天的出厂量非常大，为了提高检测效率我们必须采用用电信息采集终端全自动检测工装。The electricity consumption information collection terminal is commonly known as an electricity meter. However, the function of the power consumption information collection terminal is not only to record power consumption information, but also to realize the collection of energy meter data, data management, two-way transmission of data, and equipment for forwarding or executing control commands. Electricity consumption information collection terminals are divided into special variable collection terminals, centralized meter reading terminals, distributed energy monitoring terminals and other types according to the application places. Due to the variety of functions, the inspection before leaving the factory also needs to be very strict. Due to the large daily output, in order to improve the detection efficiency, we must adopt the automatic detection tooling of the electricity consumption information collection terminal.
现有技术中，申请号为“201110268063.1”的发明专利《一种用电信息采集终端检测系统》中就公开了一种用电信息采集终端检测系统，该系统包括：终端输送装置及检测装置，所述的终端输送装置包括：输送线，工装板，顶升移栽，条码扫描器，PLC控制系统，第一提升机，第二提升机，驱动机构，多层检测仓；所述的检测装置包括：自动压接机构及终端测试设备，所述的自动压接机构与终端测试设备电连接；所述的终端测试设备包括：计算机、控制箱、标准表、表位控制及测试模块、多功能试验仪、脉冲直流模块、接地断相试验模块、载波切换模块、载波衰减模块、时间仪及电源控制模块。该发明的用电信息采集终端检测系统能够实现三种终端的自动输送功能，能够实现终端的全自动检测功能，能够用一套测试电源对多只集中抄表终端、采集器载波通道的并行测试。In the prior art, the invention patent "A Power Consumption Information Collection Terminal Detection System" with the application number "201110268063.1" discloses a power consumption information collection terminal detection system, which includes: a terminal conveying device and a detection device, The terminal conveying device includes: a conveying line, a tooling board, jacking and transplanting, a barcode scanner, a PLC control system, a first hoist, a second hoist, a driving mechanism, and a multi-layer detection chamber; the detection device Including: an automatic crimping mechanism and terminal testing equipment, the automatic crimping mechanism is electrically connected to the terminal testing equipment; the terminal testing equipment includes: a computer, a control box, a standard meter, a table position control and testing module, a multi-functional Tester, pulsed DC module, grounding phase failure test module, carrier switching module, carrier attenuation module, time meter and power control module. The power consumption information collection terminal detection system of the invention can realize the automatic transmission function of three types of terminals, can realize the automatic detection function of the terminal, and can use a set of test power supply to perform parallel tests on multiple centralized meter reading terminals and collector carrier channels .
这样的设备实际使用效果也非常好，但是这套系统是为了电力公司设计的，因此要对应多种不同型号的终端，但是对于生产线上只生产一类设备的，这样的结构过于复杂，而且安装是使用成本过高。The actual use effect of such equipment is also very good, but this system is designed for the power company, so it needs to correspond to a variety of different types of terminals, but for the production line that only produces one type of equipment, such a structure is too complicated, and the installation It is costly to use.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单，便于流水线上即时检测的用电信息采集终端全自动检测工装，使用方便，能有效提高检测的效率。The purpose of the present invention is to provide a fully automatic detection tool for the electricity consumption information collection terminal with simple structure and convenient for instant detection on the assembly line, which is easy to use and can effectively improve the detection efficiency.
为了实现所述目的，本发明用电信息采集终端全自动检测工装，包括工作台，所述工作台包括支撑部、检测部和观察部，所述支撑部内放置有电脑机箱，所述检测部平行设有多个用于安放用电信息采集终端的固定位，所述固定位四周设有固定卡件，所述固定位上方设有带有推块的气缸，所述固定位下方设有带检测针的托架，所述观察部上安装有显示器。In order to achieve the above purpose, the automatic detection tooling of the electricity information collection terminal of the present invention includes a workbench, the workbench includes a support part, a detection part and an observation part, a computer case is placed in the support part, and the detection part is parallel to the There are multiple fixed positions for placing power consumption information collection terminals, fixed clips are arranged around the fixed positions, a cylinder with a push block is arranged above the fixed positions, and a detection belt is installed under the fixed positions. A needle bracket, and a monitor is mounted on the observation part.
优选的，所述检测部倾斜设置，放置在检测部上的用电信息采集终端和地面之间存在一个25-35度之间的夹角。这样的结构下安装到检测部上的用电信息采集终端能自动下滑，接触到托架的检测针上，保证了连接准确、稳定。Preferably, the detection part is arranged obliquely, and there is an included angle between 25-35 degrees between the power consumption information collection terminal placed on the detection part and the ground. Under such a structure, the power consumption information collection terminal installed on the detection part can slide down automatically and touch the detection pin of the bracket, ensuring accurate and stable connection.
优选的，所述检测部的固定位上嵌有镜面不锈钢底板。镜面不锈钢底板减少用电信息采集终端和固定位之间的摩擦，使其能方便地滑到工位上。Preferably, the fixed position of the detection part is embedded with a mirror-finished stainless steel bottom plate. The mirror stainless steel bottom plate reduces the friction between the power consumption information collection terminal and the fixed position, so that it can be easily slid to the working position.
优选的，所述支撑部为带有接地的金属架体。这样的结构确保整个检测过程中不会受到静电的影响。Preferably, the supporting part is a grounded metal frame. Such a structure ensures that the entire detection process will not be affected by static electricity.
优选的，所述支撑部内侧设有用于放置电脑机箱的台板。这个结构有效利用了支撑部内侧的空间，且台板不会影响检测工作。Preferably, a platform for placing a computer case is provided inside the support portion. This structure effectively utilizes the space inside the support part, and the platen will not affect the detection work.
优选的，所述观察部为安装在支撑部上方的挡板，所述挡板上固定有显示器，所述挡板上还设有一个用于放置键盘的平台。这样的结构不仅充分利用了空间，而且更便于工作人员操作。Preferably, the viewing part is a baffle installed above the supporting part, a display is fixed on the baffle, and a platform for placing a keyboard is also provided on the baffle. Such a structure not only makes full use of the space, but also is more convenient for the staff to operate.
优选的，所述挡板顶部设有扩展功能臂，所述扩展功能臂之间安装有灯具。扩展功能臂可加载各种辅助工件，灯具用于提供必要的照明。Preferably, the top of the baffle is provided with extended functional arms, and lamps are installed between the extended functional arms. The extended function arm can load various auxiliary workpieces, and the lamps are used to provide necessary lighting.
通过这样的设置，本发明用电信息采集终端全自动检测工装减少了将用电信息采集终端安装到检测位的步骤，有效提高了检测的效率，尤其适合在生产线上的抽检。Through such setting, the automatic detection tooling of the electricity consumption information collection terminal of the present invention reduces the steps of installing the electricity consumption information collection terminal to the detection position, effectively improves the detection efficiency, and is especially suitable for random inspection on the production line.
附图说明Description of drawings
图1是本发明用电信息采集终端全自动检测工装的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the automatic detection tooling of the electricity consumption information collection terminal of the present invention.
图2是本发明用电信息采集终端全自动检测工装的检测部结构示意图。Fig. 2 is a schematic structural diagram of the detection part of the automatic detection tooling of the electricity consumption information collection terminal of the present invention.
具体实施方式Detailed ways
如图1以及图2所示用电信息采集终端全自动检测工装，包括工作台1，所述工作台1包括支撑部、检测部和观察部，所述支撑部内放置有电脑机箱，所述检测部平行设有多个用于安放用电信息采集终端的固定位，所述固定位四周设有固定卡件2，所述固定位上方设有带有推块3的气缸4，所述固定位下方设有带检测针的托架5，所述观察部上安装有显示器6。所述检测部倾斜设置，放置在检测部上的用电信息采集终端和地面之间存在一个25-35度之间的夹角。所述检测部的固定位上嵌有镜面不锈钢底板7。所述支撑部为带有接地的金属架体。所述支撑部内侧设有用于放置电脑机箱的台板8。所述观察部为安装在支撑部上方的挡板9，所述挡板9上固定有显示器6，所述挡板9上还设有一个用于放置键盘的平台10。所述挡板9顶部设有扩展功能臂11，所述扩展功能臂11之间安装有灯具12。As shown in Fig. 1 and Fig. 2, the fully automatic detection tooling of the electricity consumption information collection terminal includes a workbench 1, the workbench 1 includes a support part, a detection part and an observation part, a computer case is placed in the support part, and the detection There are a plurality of fixed positions for placing electricity information collection terminals in parallel on the upper part, and fixed clips 2 are arranged around the fixed positions, and a cylinder 4 with a push block 3 is arranged above the fixed positions. A bracket 5 with a detection needle is provided below, and a display 6 is installed on the observation part. The detection part is arranged obliquely, and there is an included angle of 25-35 degrees between the power consumption information collection terminal placed on the detection part and the ground. A mirror-finished stainless steel bottom plate 7 is embedded on the fixed position of the detection part. The supporting part is a metal frame body with grounding. The inside of the support part is provided with a platform 8 for placing a computer case. The viewing part is a baffle 9 installed above the supporting part, the display 6 is fixed on the baffle 9 , and a platform 10 for placing a keyboard is also provided on the baffle 9 . The top of the baffle 9 is provided with extended functional arms 11 , and lamps 12 are installed between the extended functional arms 11 .
本发明使用非常方便，和现有技术相比，操作人员直接将用电信息采集终端放置在各个检测部上的镜面不锈钢底板7位置即可。由于固定部带有一定的倾斜角度，每个用电信息采集终端在重力作用下将自动向下匹配到对应的带检测针的托架5上。这个过程中在固定位四周的固定卡件2作用下确保用电信息采集终端不会跑偏。整组用电信息采集终端安装完毕后，启动设备，气缸4推动推块3，压紧用电信息采集终端进行检测。The invention is very convenient to use. Compared with the prior art, the operator can directly place the electricity consumption information collection terminal on the mirror stainless steel bottom plate 7 on each detection part. Since the fixed part has a certain angle of inclination, each power consumption information collection terminal will automatically be matched downwards to the corresponding bracket 5 with detection pins under the action of gravity. In this process, under the action of the fixing clips 2 around the fixing position, it is ensured that the power consumption information collection terminal will not run off. After the whole group of electricity consumption information collection terminals are installed, start the equipment, and the cylinder 4 pushes the push block 3 to compress the electricity consumption information collection terminals for detection.
检测结果直接显示在显示器6上，操作人员可以通过平台10上的键盘进行更细致的检测工作。The detection result is directly displayed on the display 6, and the operator can perform more detailed detection work through the keyboard on the platform 10.
本发明还包括挡板9顶部设有的扩展功能臂11。扩展功能臂11上可以连接条码枪或者安装操作流程指南。给整个设备提供一个功能扩展的接口，有利于工艺升级后的整个工装的改良。The present invention also includes an extended function arm 11 provided on the top of the baffle plate 9 . The extended function arm 11 can be connected with a barcode gun or installed with an operation process guide. A function expansion interface is provided for the entire equipment, which is beneficial to the improvement of the entire tooling after the process upgrade.
通过这样的结构，本发明的单表检测速度比现有技术快了30秒以上，主要减少了将用电信息采集终端安装到检测设备上的时间。有效提高了检测的效率，适宜在工厂中大量使用。Through such a structure, the detection speed of the single meter of the present invention is more than 30 seconds faster than that of the prior art, which mainly reduces the time for installing the electricity consumption information collection terminal on the detection device. The detection efficiency is effectively improved, and it is suitable for mass use in factories.
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Application publication date: 20150304 |