CN104387298B - Method for converting calcium alkyl benzene sulfonate into sodium alkyl benzene sulfonate - Google Patents

Method for converting calcium alkyl benzene sulfonate into sodium alkyl benzene sulfonate Download PDF

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CN104387298B
CN104387298B CN201410743509.5A CN201410743509A CN104387298B CN 104387298 B CN104387298 B CN 104387298B CN 201410743509 A CN201410743509 A CN 201410743509A CN 104387298 B CN104387298 B CN 104387298B
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alkyl benzene
sulfonate
sodium
calcium
benzene sulfonate
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CN104387298A (en
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冯涛
翟月奎
于军
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Petrochina Co Ltd
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Petrochina Co Ltd
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Priority to PCT/CN2015/096648 priority patent/WO2016091149A1/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/32Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/28Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
    • C07C309/29Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings
    • C07C309/30Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings of six-membered aromatic rings substituted by alkyl groups
    • C07C309/31Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings of six-membered aromatic rings substituted by alkyl groups by alkyl groups containing at least three carbon atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Lubricants (AREA)

Abstract

The invention provides a method for converting calcium alkyl benzene sulfonate into sodium alkyl benzene sulfonate. The method comprises the following steps: dispersing calcium alkyl benzene sulfonate in sodium hydroxide solution at molar ratio of 1:1.2-2.5, heating the solution to 30-60 deg.C, and introducing CO into the solution under stirring2Stopping the reaction when the pH value of the gas is 7-8 to obtain reaction liquid, cooling the reaction liquid, filtering to remove precipitate to obtain filtrate, and evaporating the solvent in the filtrate to obtain the sodium alkyl benzene sulfonate. The method provided by the invention is simple to operate, has high calcium removal efficiency, and is beneficial to the subsequent analysis of the alkylbenzene sulfonates.

Description

A kind of method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate
Technical field
The invention provides a kind of method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, belong to alkyl benzene sulphonate Sodium preparing technical field.
Background technology
Detersive is a kind of typical additives in lube product, and it is by the inorganic salt institute of surfactant and parcel thereof One near-spherical material of composition, is divided into sulfonate, alkyl monosulfide phenates and salicylic acid by its surfactant types difference Salt detersive, wherein, sulfonate detergent is a class detersive the most frequently used, that consumption is maximum.
Surfactant in detersive is very big to the performance impact of lube product, particularly produces at marine lubricant In product, the surfactant moieties in sulfonate detergent determines the stainless property of product, demulsification performance and point Aqueous energy.
At present, the analysis of the surfactant moieties of p-sulfonic acid salt detersive has the sides such as infrared method, nuclear-magnetism method, ultraviolet method Method.The most also see and be analyzed with mass spectrum, but mass spectral analysis usually requires that in surfactant and do not contains in addition to sodium Other metal ion, with prevent confrontation spectrum pollution.Therefore, mass spectral analysis is used to need first clear to alkylsulfonate Net agent processes, and alkyl benzene calcium sulfonate fractional conversion is become sodium alkyl benzene sulfonate.Existing processing method, as added Sodium carbonate carries out the method precipitated, due to the particularity of the surfactant moieties in detersive so that it is can not be preferable Be combined generation precipitation of calcium carbonate with the carbonate in solution, therefore can not effectively remove in alkyl benzene calcium sulfonate Calcium;And the method using cation exchange resin, can not effectively calcium ion be removed through long time treatment.
Summary of the invention
For solving above-mentioned technical problem, it is an object of the invention to provide one and alkyl benzene calcium sulfonate is converted into alkylbenzene The method of sodium sulfonate, the method the surfactant of p-sulfonic acid salt detersive effectively can process, meets mass spectrum and divide Analysis condition.
For reaching above-mentioned purpose, the invention provides a kind of side that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate Method, comprises the following steps:
Being scattered in sodium hydroxide solution by alkyl benzene calcium sulfonate, alkyl benzene calcium sulfonate with the mol ratio of sodium hydroxide is 1:1.2-2.5, is heated to 30-60 DEG C by solution, under stirring condition, is passed through CO in solution2Gas;
When pH value is 7-8, stopped reaction, obtain reactant liquor;
After reactant liquor cooling, carry out filtration treatment, disgorging, obtain filtrate, the solvent being evaporated off in filtrate, To sodium alkyl benzene sulfonate.
In above-mentioned preparation method, it is preferable that be passed through CO2The response time of gas controls as 2-3 hour, during reaction Between be passed through CO from starting2Count.
In above-mentioned preparation method, it is preferable that the operation of the solvent being evaporated off in filtrate be vacuum be 80-300Pa, Rotary evaporation is carried out under conditions of oil bath temperature 70-85 DEG C.
In above-mentioned preparation method, it is preferable that the alkyl of alkyl benzene calcium sulfonate is C16-C30Alkyl.
In above-mentioned preparation method, it is preferable that the mass concentration of sodium hydroxide solution is 10%-30%.
In above-mentioned preparation method, it is preferable that CO2The flow-control of gas is at 10-30mL/min.
In above-mentioned preparation method, it is preferable that filtration treatment uses filter membrane to carry out, and the aperture of the filter membrane used is 4-12μm。
In above-mentioned preparation method, the benzenesulfonic acid calcium used both can be synthesis benzenesulfonic acid calcium can also be petrobenzene sulphur Acid calcium.
The method for transformation that the present invention provides contributes to alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, by by alkyl Benzenesulfonic acid calcium solid joins in sodium hydroxide solution, is conducive to being mutually dissolved property between the two;By certain Under temperature conditions, in sodium hydroxide solution, be passed through carbon dioxide can promote the generation of calcium carbonate, and make its with The form of granule separates out in the solution, it is carried out filtration and just can effectively make calcium ion separate with target product;Incited somebody to action Solution after filter carries out rotary evaporation can be quickly obtained purer sodium alkyl benzene sulfonate solid.
Compared with prior art, method provided by the present invention possesses advantages below:
1, the method p-sulfonic acid salt detersive surfactant utilizing the present invention processes, and can make its calcium ion content It is reduced to below 50ppm, meets mass spectral analysis condition.
2, the method range of application of the present invention is wide, has both been suitable for converting synthesis benzenesulfonic acid calcium, and it is right also to be adapted for Petrobenzene sulfoacid calcium converts.
3, the method PROCESS FOR TREATMENT of the present invention is fairly simple, it is simple to operation, it is organic that whole technical process does not introduce other Compound impurities, it is ensured that the purity of sodium alkyl benzene sulfonate after conversion.
4, the method for the present invention only generates carbon after have employed sodium hydroxide and the carbon dioxide material of low cost, and reaction Acid calcium and water, it is easy to sodium alkyl benzene sulfonate product separation and purification.
5, the solid benzene sulfonic acid sodium salt that the method using the present invention obtains after converting can directly configure solution and carry out mass spectral analysis, Possesses feature quick, simple.
Accompanying drawing explanation
Fig. 1 is the mass spectrum of the product sodium alkyl benzene sulfonate in embodiment 1;
Fig. 2 is the mass spectrum of the product sodium alkyl benzene sulfonate in embodiment 2.
Detailed description of the invention
In order to the technical characteristic of the present invention, purpose and beneficial effect are more clearly understood from, the existing skill to the present invention Art scheme carries out described further below, but it is not intended that to the present invention can the restriction of practical range.
Embodiment 1
Present embodiments provide a kind of method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, including following step Rapid:
The single port flask of 500mL is placed, successively by concentration in the water-bath with magnetic stirring apparatus and heating function Be 30% sodium hydroxide solution 0.7mL and alkyl benzene calcium sulfonate 2.38g join in single port flask, this benzene sulfonamide Acid calcium is mixture, and its alkyl chain length is C16-C30(take C26Molecular weight as this alkyl benzene calcium sulfonate mean molecule Amount, molal weight is 544.39g/mol), open stirring and in single port flask, be passed through two with the speed of 10mL/min Carbon oxide gas, controlling reaction temperature is 30 DEG C;
Keep reaction 3 hours, it is seen that having Precipitation, test solution pH in reaction solution is 8, stopped reaction;
Use 4 micron membrane filter to filter after cooling, collect filtrate, be placed in BUCHI-R-215 equipment, The vacuum of adjustment equipment is 80Pa, and oil bath temperature is 70 DEG C, carries out rotary evaporation, removes solution, obtains alkyl Benzene sulfonic acid sodium salt solid.
The mass spectrum of this sodium alkyl benzene sulfonate is as shown in Figure 1.It will be seen from figure 1 that this sodium alkyl benzene sulfonate is predominantly C16(M=441.0991) alkyl chain, has small part C simultaneously26(M=543.0159) benzene sulfonic acid sodium salt.
Raw material and product are detected by the method using CNS GB/T 17476-1998, after measured, and this The sodium content of the raw material alkyl benzene calcium sulfonate of embodiment is 3940ppm, and calcium content is 10220ppm, prepared alkyl The sodium content of benzene sulfonic acid sodium salt is 450ppm, and calcium content is 23ppm.
Meanwhile, use sodium carbonate precipitation and cation exchange resin processes that the raw material of the present embodiment is processed, and detect Sodium content in the product obtained and calcium content, concrete data are shown in Table 1.
Embodiment 2
Present embodiments provide a kind of method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, including following step Rapid:
In the water-bath with magnetic stirring apparatus and heating function, place the single port flask of 500mL, be 10% by concentration Sodium hydroxide solution 1.2mL and alkyl benzene calcium sulfonate 0.65g join in single port flask, this alkyl benzene calcium sulfonate is Mixture, its alkyl chain length is C16-C30(take C26Molecular weight as the mean molecule quantity of this alkyl benzene calcium sulfonate, Molal weight is 544.39g/mol), open stirring and in single port flask, be passed through titanium dioxide with the speed of 30mL/min Carbon gas, controlling reaction temperature is 60 DEG C;
Keep reaction 2 hours, it is seen that having Precipitation, test solution pH in reaction solution is 7, stopped reaction;
Use 8 micron membrane filter to filter after cooling, collect filtrate, be placed in BUCHI-R-215 equipment, Adjusting equipment vacuum degree is 300Pa, and oil bath temperature is 85 DEG C, carries out rotary evaporation, removes solution, obtains alkylbenzene Sodium sulfonate solid.
The mass spectrum of this sodium alkyl benzene sulfonate is as shown in Figure 2.Figure it is seen that this sodium alkyl benzene sulfonate is C19 And C (M=483.0660)21(M=511.0891) it is main, the most also C16(M=441.0898) benzenesulfonic acid Sodium.
Raw material and product are detected by the method using CNS GB/T 17476-1998, after measured, and this The sodium content of the raw material alkyl benzene calcium sulfonate of embodiment is 4100ppm, and calcium content is 11030ppm, prepared alkyl The sodium content of benzene sulfonic acid sodium salt is 580ppm, and calcium content is 30ppm.
Meanwhile, use sodium carbonate precipitation and cation exchange resin processes that the raw material of the present embodiment is processed, and detect Sodium content in the product obtained and calcium content, concrete data are shown in Table 1.
Embodiment 3
Present embodiments provide a kind of method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, including following step Rapid:
In the water-bath with magnetic stirring apparatus and heating function, place the single port flask of 500mL, be 25% by concentration Sodium hydroxide solution 0.76mL and alkyl benzene calcium sulfonate 1.3g join in single port flask, this alkyl benzene calcium sulfonate is Mixture, its alkyl chain length is C16-C30(take C26Molecular weight as the mean molecule quantity of this alkyl benzene calcium sulfonate, Molal weight is 544.39g/mol), open stirring and be passed through carbon dioxide with the speed of 15mL/min, controlling Reaction temperature is 50 DEG C;
Keep reaction 2.5 hours, it is seen that having Precipitation, test solution pH in reaction solution is 8, stopped reaction;
Use 10 micron membrane filter to filter after cooling, collect filtrate, be placed in BUCHI-R-215 equipment, Adjusting equipment vacuum degree is 180Pa, and oil bath temperature is 80 DEG C, carries out rotary evaporation, removes solvent, obtains alkylbenzene Sodium sulfonate solid.
Raw material and product are detected by the method using CNS GB/T 17476-1998, after measured, and this The sodium content of the raw material alkyl benzene calcium sulfonate of embodiment is 4120ppm, and calcium content is 13010ppm, prepared alkyl The sodium content of benzene sulfonic acid sodium salt is 600ppm, and calcium content is 25ppm.
Meanwhile, use sodium carbonate precipitation and cation exchange resin processes that the raw material of embodiment 1-3 is processed, and examine Sodium content in the product recorded and calcium content, concrete data are shown in Table 1.
Table 1 calcium content and sodium content test result
According to above-described embodiment it can be seen that alkyl benzene calcium sulfonate can be had conversion relatively by method provided by the present invention Less than 50ppm, Mass Spectrometer Method requirement is met for calcium content after sodium alkyl benzene sulfonate, and conversion.The method is effective and rapid, Can be as the quick method of detersive surfactant moieties analysis detection.

Claims (7)

1. the method that alkyl benzene calcium sulfonate is converted into sodium alkyl benzene sulfonate, comprises the following steps:
Being scattered in sodium hydroxide solution by alkyl benzene calcium sulfonate, alkyl benzene calcium sulfonate with the mol ratio of sodium hydroxide is 1:1.2-2.5, is heated to 30-60 DEG C by solution, under stirring condition, is passed through CO in solution2Gas reacts;
When pH value is 7-8, stopped reaction, obtain reactant liquor;
After reactant liquor cooling, carry out filtration treatment, disgorging, obtain filtrate, the solvent being evaporated off in filtrate, obtain Sodium alkyl benzene sulfonate;
The alkyl of described alkyl benzene calcium sulfonate is C16-C30Alkyl.
The most the method for claim 1, wherein CO it is passed through2The response time of gas controlled as 2-3 hour.
The most the method for claim 1, wherein the operation that solvent in filtrate is evaporated off described in is to be in vacuum Rotary evaporation is carried out under conditions of 80-300Pa, oil bath temperature 70-85 DEG C.
The mass concentration of the most described sodium hydroxide solution is 10%-30%.
The most the method for claim 1, wherein CO it is passed through described in2The flow-control of gas is at 10-30mL/min.
The most described filtration treatment uses filter membrane to carry out, the filter membrane used Aperture be 4-12 μm.
7. the method as described in any one of claim 1-6, wherein, described alkyl benzene calcium sulfonate is synthesis of alkyl benzene sulphur Acid calcium or petrobenzene sulfoacid calcium.
CN201410743509.5A 2014-12-08 2014-12-08 Method for converting calcium alkyl benzene sulfonate into sodium alkyl benzene sulfonate Active CN104387298B (en)

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PCT/CN2015/096648 WO2016091149A1 (en) 2014-12-08 2015-12-08 Method for converting calcium alkylbenzene sulfonate to sodium alkylbenzene sulfonate

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US4867891A (en) * 1988-08-26 1989-09-19 Amoco Corporation Overbased alkali metal sulfonates
CN1132198A (en) * 1995-12-06 1996-10-02 齐正良 Method of prodn. of solid sole fonate 102 and produced farm chemical emulgent
CN101602696B (en) * 2009-05-26 2010-12-01 锦州康泰润滑油添加剂有限公司 Preparation method of calcium sulfonate salt with low alkali value
US20130203639A1 (en) * 2010-01-11 2013-08-08 The Lubrizol Corporation Overbased Alkylated Arylalkyl Sulfonates

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