It is compounded with the plant-fiber elastic material of chemical fibre layer
Technical field
The present invention relates to a kind of elastomeric material, particularly a kind of plant-fiber elastic material for being compounded with chemical fibre layer.
Background technology
Plant-fiber elastic material is made using natural Plant fiber, the Plant fiber's bag for making the material
Included mountain palm fibre, coconut husk, Elaeis guineensis Jacq., fiber crops, bamboo etc., by these Plant fiber be fabricated to plant-fiber elastic sheet material in layer with
Afterwards, then mutually code is folded can be obtained by plant-fiber elastic material, and the plant-fiber elastic material can not only be fabricated to bed
Pad, can also make medicated cushion, back cushion, medicated pillow, deadener, vibration-absorptive material etc..Chinese patent 90100464.2 discloses one kind
The production method of plant-fiber elastic material, it is in glue spraying after distributed in three dimensions shape that plant fiber is blown out with air-flow Jing after curling, is made
The intermediate node bonding of monofilament obtains plant-fiber elastic sheet material, then folds elastic sheet material code, obtains elastomeric material.Chinese patent
200810302045.9 disclose a kind of plant-fiber elastic material cures method, the elastic sheet material that code is folded is vulcanized, is carried
The elasticity of high resiliency sheet material and durability, its technical scheme are that first production obtains the elastic sheet material more slightly wider than elastomeric material width,
Then as shown in Figure 10, elastic sheet material is formed along forward code is folded in production line direction out, through hot pressing, sulfuration, then
Cutting and trimming.The folded mode Jing applicant research of such code finds there are problems that:Original all plant-fiber elastics
The lamination process of material is along production line direction and carries out lamination, causes elastomeric material to generate in follow-up sulfuration irregular
Larger change in size, and the intensity of elastomeric material different directions is different, and it is high to carry over production line direction intensity, and perpendicular to
Production line direction low intensity, elastomeric material mechanical property show inconsistent in all directions, and then elastomeric material is in use
Often occur subside, the series mass problem such as bulge.
And as Plant fiber is obtained from plant, but the growth cycle of plant is again long, so as to lead
Cause Plant fiber's raw material to be increasingly difficult to collection to obtain, which results in
It is more and more expensive, for taking in relatively low crowd, just it is difficult to meet the market demand of this groups of people.
The content of the invention
It is an object of the present invention to provide a kind of plant-fiber elastic material for being compounded with chemical fibre layer.The plant is fine
The stack manner that the longitudinal and transverse code of plant-fiber elastic sheet material of dimension elastomeric material is folded improves plant-fiber elastic material in each side
To the concordance of performance, it is to avoid the elastomeric material for making plant-fiber elastic material occurs subsiding in use, bulge etc.
Series mass problem, and the cost of manufacture of the finished product made by plant-fiber elastic material is not high, disclosure satisfy that low income people
The market demand of group.
Technical scheme:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, includes plant fine
Dimension elastic sheet material, plant-fiber elastic sheet material carry over production line direction out as longitudinal direction, and plant-fiber elastic sheet material is vertical
Used as horizontal, the transverse elasticity sheet material code of more than one layer of longitudinal elasticity sheet material and more than a layer is folded to be planted in the direction of production line
Fibres elastomeric material, is provided with chemical fibre layer between longitudinal elasticity sheet material and transverse elasticity sheet material.
The aforesaid plant-fiber elastic material for being compounded with chemical fibre layer, at least 1 piece in the longitudinal elasticity sheet material
Longitudinal elasticity sheet material is spliced by more than 2 pieces of longitudinal elasticity sheet material piecemeal.
The aforesaid plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic sheet material include 2
Longitudinal elasticity sheet material more than layer, and upper and lower adjacent 2 layers of longitudinal elasticity sheet material is by more than 2 pieces of longitudinal elasticity sheet material piecemeal
When being spliced, the stitching position of upper and lower adjacent 2 layers of longitudinal elasticity sheet material staggeredly separates.
The aforesaid plant-fiber elastic material for being compounded with chemical fibre layer, at least 1 piece in the transverse elasticity sheet material
Transverse elasticity sheet material is spliced by more than 2 pieces of transverse elasticity sheet material piecemeal.
The aforesaid plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic sheet material include 2
Transverse elasticity sheet material more than layer, and upper and lower adjacent 2 layers of transverse elasticity sheet material is by more than 2 pieces of transverse elasticity sheet material piecemeal
When being spliced, the stitching position of upper and lower adjacent 2 layers of transverse elasticity sheet material staggeredly separates.
Beneficial effects of the present invention:Applicant is engaged in the elastomeric material production of Plant fiber with the history of more than 20 years, and
It is in existing elastomeric material production, as the plant fiber in plant-fiber elastic sheet material is in distributed in three dimensions state, traditional
The various characteristics for thinking elastic sheet material should be longitudinally, laterally consistent.Applicant is through further investigation discovery, plant
The characteristic of fibrous elasticity sheet material vertical and horizontal still has difference, cellosilk in the plant-fiber elastic sheet material overwhelming majority along
Production line direction arranges, only very least a portion of cellosilk perpendicular to production line direction or with production silk direction shape in an angle
Arranged.It is very high that this results in intensity of the plant-fiber elastic sheet material along production line direction, and perpendicular to production line direction
Intensity is relatively low.
Applicant carries out following experiment respectively, obtains following correction data:
Elastic sheet material vertical, horizontal stretches contrast test:
From above-mentioned test, the vertical, horizontal tensile resistence of plant-fiber elastic sheet material is actually differentiated, according to
The different qualities of elastic sheet material vertical and horizontal, applicant propose that longitudinally, laterally interleaved code is folded by elastic sheet material, reaches a kind of volume
The scheme of elastomeric material is knitted, and the folded mode of code and effect are tested, it is as a result as follows:
The specification of different lamination process productions is 2000 × 1500 × 120(mm)Elastomeric material is rolled and vulcanizes size comparison
Test:
From above-mentioned test, lamination in the same direction is greater than using the elastomeric material intensity of the lamination process production that vertically and horizontally interlocks
The elastomeric material intensity that mode is produced.Vertically and horizontally interlock lamination when, even if the consumption for reducing fibrous elasticity sheet material 1-2 also can
Same use intensity is reached, GB/T 26706-2011 are also corresponded to《Soft furniture palm fibre elastic material》Country's mark
Accurate relevant regulations.The results showed, the staggeredly plant-fiber elastic material change in size phase after curing of lamination process production
To less.In sum, the plant-fiber elastic sheet material of prior art production, in the direction for specifying plant-fiber elastic sheet material
Afterwards, by plant-fiber elastic sheet material, vertically and horizontally interleaved code is folded, it is possible to increase the intensity of the folded elastomeric material of code, reduces Plant fiber's bullet
The consumption of property sheet material, reduces the effect of cost.Meanwhile, staggeredly the plant-fiber elastic material of lamination process production is in sulfuration
Change in size is relatively small afterwards, when plant-fiber elastic material finally cuts sizing, can reduce cutting quantity.
And chemical fibre layer is compounded between longitudinal elasticity sheet material and transverse elasticity sheet material, the chemical fibre layer can be carried
The bulk strength of high plant-fiber elastic material, is not in what elastic sheet material fractureed during moving the elastic sheet material that heap is folded
Phenomenon;The consumption that chemical fibre layer can reduce Plant fiber is compounded with, so as to reduce the production of plant-fiber elastic material
Cost, its market price are also accordingly reduced, so as to meet the market demand of low-income groups.The chemical fibre layer can be used
Waste and old chemical fibre does raw material, so as to reduce further the cost of product.And be compounded with chemical fibre layer and can improve
The service life of plant-fiber elastic material, is difficult the moisture absorption mouldy spoiled during plant-fiber elastic materials'use.
Description of the drawings
The first structural representation of accompanying drawing 1 for the present invention;
Second structural representation of the accompanying drawing 2 for the present invention;
The third structural representation of accompanying drawing 3 for the present invention;
Four kind structural representation of the accompanying drawing 4 for the present invention;
Five kind structural representation of the accompanying drawing 5 for the present invention;
Six kind structural representation of the accompanying drawing 6 for the present invention;
Seven kind structural representation of the accompanying drawing 7 for the present invention;
Eight kind structural representation of the accompanying drawing 8 for the present invention;
Nine kind structural representation of the accompanying drawing 9 for the present invention;
Accompanying drawing 10 is existing plant-fiber elastic material structure schematic diagram;
Reference:1- longitudinal elasticity sheet materials, 11- longitudinal elasticity sheet material piecemeals, 2- transverse elasticity sheet materials, the horizontal bullets of 21-
Property sheet material piecemeal, 3- chemical fibre layers.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples, but be not intended as to the present invention limit according to
According to.
Embodiments of the invention 1:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic
Material is formed by multi-layer plant fibrous elasticity sheet material code is folded, during the plant-fiber elastic sheet production, to carry over production line out
Direction as longitudinal direction, using the direction of the vertical production line of plant-fiber elastic sheet material as horizontal.The elastic sheet material produced
It is as longitudinal, obtain laterally after being rotated by 90 °.As shown in Figure 1, when this plant-fiber elastic material makes, by more than one layer indulge
Fold to 2 interleaved code of transverse elasticity sheet material of elastic sheet material 1 and more than a layer and plant-fiber elastic material, Plant fiber is obtained
The longitudinal and transverse code of elastic sheet material is folded the plant-fiber elastic material for obtaining and the plant-fiber elastic material for obtaining is folded than code in the same direction, its
Horizontal and vertical strength character, than more consistent, is not in that the folded plant-fiber elastic material longitudinal strength of code in the same direction is more than horizontal stroke
To the problem of intensity.Chemical fibre layer 3 is provided between longitudinal elasticity sheet material 1 and transverse elasticity sheet material 2.The chemical fibre layer 3
Can be bonded in by way of viscose glue or hot melt on the surface of plant-fiber elastic sheet material, the material of the chemical fibre layer 3
The waste and old raw materials of chemical fibres can be taken from, the raw materials of chemical fibres can be selected from terylene, polypropylene or polyvinyl chloride fibre etc..The chemical fibre
Its price is relatively low than Plant fiber for raw material, and easily obtains, and the consumption of plant fibre sheet material is just reduced in manufacturing process,
So that the cost of manufacture of plant-fiber elastic material is relatively low, accordingly its market price also accordingly can reduce, so as to full
The foot purchasing demand of low consumption crowd.And chemical fibre layer 3 than plant-fiber elastic sheet layer, its intensity is higher, so as to
The intensity of overall plant-fiber elastic material can be improved.Each block of longitudinal elasticity sheet material 1 in the present embodiment is horizontal with each piece
The complete plant-fiber elastic sheet material of a monoblock is to elastic sheet material 2.
Embodiments of the invention 2:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic
Material is formed by multi-layer plant fibrous elasticity sheet material code is folded, during the plant-fiber elastic sheet production, to carry over production line out
Direction as longitudinal direction, using the direction of the vertical production line of plant-fiber elastic sheet material as horizontal.This plant-fiber elastic material
During making, plant is obtained by 2 interleaved code of transverse elasticity sheet material of more than one layer of longitudinal elasticity sheet material 1 and more than a layer folded
Fiber elastic-material, is provided with chemical fibre layer 3 between longitudinal elasticity sheet material 1 and transverse elasticity sheet material 2.As shown in Figure 2-4,
The difference of the present embodiment and embodiment 1 be in longitudinal elasticity sheet material 1 at least 1 block longitudinal elasticity sheet material 1 by least 2 pieces
Longitudinal elasticity sheet material piecemeal 11 is spliced.For example:When 7 blocks of longitudinal elasticity sheet materials 1 are included in plant-fiber elastic material,
Can have in 7 blocks of longitudinal elasticity sheet materials 13 pieces be monoblock longitudinal elasticity sheet material 1, it is and every in remaining 4 blocks of longitudinal elasticity sheet materials 1
Block longitudinal elasticity sheet material 1 is spliced by more than 2 pieces of longitudinal elasticity sheet material piecemeal 11;It is complete indulging when there is 6 pieces in 7 pieces
During to elastic sheet material 1, at least 1 piece is the longitudinal elasticity sheet material 1 being spliced with longitudinal elasticity sheet material piecemeal 11.Because elastic
It is a continuous monoblock when sheet material is produced, then intercepts corresponding size again, but in following process forming process
In, part plant-fiber elastic sheet material will be cut away unavoidably, for the relatively large longitudinal elasticity sheet material piecemeal 11 for cutting away, directly thrown away
If falling, the waste of resource can be undoubtedly caused.Therefore several pieces cut away relatively large longitudinal elasticity sheet material piecemeals 11 can be spelled
It is connected into 1 monoblock longitudinal elasticity sheet material 1, it is to avoid the excess waste of material so that material is fully utilized.
It is as shown in accompanying drawing 3-4, when plant-fiber elastic sheet material includes more than 2 layers of longitudinal elasticity sheet material 1 and upper and lower
When 2 layers of adjacent longitudinal elasticity sheet material 1 are spliced by more than 2 pieces of longitudinal elasticity sheet material piecemeal 11, upper and lower phase is should ensure that
The stitching position of adjacent 2 layers of longitudinal elasticity sheet material 1 staggeredly separates, and is not at same sectional layer, such to be disposed to avoid
During lifting plant-fiber elastic material, longitudinal elasticity sheet material 1 easily fractures from its stitching portion.
Embodiments of the invention 3:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic
Material is formed by plurality of layers plant-fiber elastic sheet material code is folded, during the plant-fiber elastic sheet production, is gone out with carrying over production line
The direction come as longitudinal direction, using the direction of the vertical production line of plant-fiber elastic sheet material as horizontal.This plant-fiber elastic material
When material makes, plant fibre is obtained by 2 yards of the transverse elasticity sheet material of more than one layer of longitudinal elasticity sheet material 1 and more than a layer folded
Dimension elastomeric material, is provided with chemical fibre layer 3 between longitudinal elasticity sheet material 1 and transverse elasticity sheet material 2.As shown in accompanying drawing 5-7, this
The difference of embodiment and embodiment 1 be in transverse elasticity sheet material 2 at least 1 block transverse elasticity sheet material 2 by more than 2 pieces
Transverse elasticity sheet material piecemeal 21 is spliced.For example:When 7 blocks of transverse elasticity sheet materials 2 are included in plant-fiber elastic material,
Can have in 7 blocks of transverse elasticity sheet materials 23 pieces be monoblock transverse elasticity sheet material 2, it is and every in remaining 4 blocks of transverse elasticity sheet materials 2
Block transverse elasticity sheet material 2 is spliced by more than 2 pieces of transverse elasticity sheet material piecemeal 21;When have in 7 pieces 6 pieces be monoblock horizontal stroke
During to elastic sheet material 2, at least 1 piece is the transverse elasticity sheet material 2 being spliced with transverse elasticity sheet material piecemeal 21.Because elastic
It is a continuous monoblock when sheet material is produced, then intercepts corresponding size again, but in following process type-approval process
In, part elastic sheet material will be cut away unavoidably, for the relatively large transverse elasticity sheet material piecemeal 21 for cutting away, if directly throwing away,
The waste of resource can undoubtedly be caused.Therefore several pieces cut away relatively large transverse elasticity sheet material piecemeals 21 can be spliced into 1 piece
Transverse elasticity sheet material 2, it is to avoid the excess waste of material so that material obtained fully utilizing.
It is as shown in accompanying drawing 6-7, when plant-fiber elastic sheet material includes more than 2 layers of transverse elasticity sheet material 2 and upper and lower
When 2 layers of adjacent transverse elasticity sheet material 2 are spliced by more than 2 pieces of transverse elasticity sheet material piecemeal 11, upper and lower phase is should ensure that
The stitching position of adjacent 2 layers of longitudinal elasticity sheet material 1 staggeredly separates, and is not at same sectional layer, such to be disposed to avoid
During lifting plant-fiber elastic material, longitudinal elasticity sheet material 1 easily fractures from its stitching portion.
Embodiments of the invention 4:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic
Material is formed by plurality of layers plant-fiber elastic sheet material code is folded, during the plant-fiber elastic sheet production, is gone out with carrying over production line
The direction come as longitudinal direction, using the direction of the vertical production line of plant-fiber elastic sheet material as horizontal.This plant-fiber elastic material
When material makes, can be planted 2 interleaved code of transverse elasticity sheet material of more than one layer of longitudinal elasticity sheet material 1 and more than a layer folded
Fibres elastomeric material, is provided with chemical fibre layer 3 between longitudinal elasticity sheet material 1 and transverse elasticity sheet material 2.As shown in Figure 8,
Each block of longitudinal elasticity sheet material 1 in the present embodiment is spliced by polylith longitudinal elasticity sheet material piecemeal 11;Each piece simultaneously
Transverse elasticity sheet material 2 is also to be spliced by polylith transverse elasticity sheet material piecemeal 21.Such mode of production so that material is obtained
More fully utilize.
Embodiments of the invention 5:A kind of plant-fiber elastic material for being compounded with chemical fibre layer, the plant-fiber elastic
Material is formed by plurality of layers plant-fiber elastic sheet material code is folded, during the plant-fiber elastic sheet production, is gone out with carrying over production line
The direction come as longitudinal direction, using the direction of the vertical production line of plant-fiber elastic sheet material as horizontal.This plant-fiber elastic material
When material makes, can be planted 2 interleaved code of transverse elasticity sheet material of more than one layer of longitudinal elasticity sheet material 1 and more than a layer folded
Fibres elastomeric material, is provided with chemical fibre layer 3 between longitudinal elasticity sheet material 1 and transverse elasticity sheet material 2.As shown in Figure 9,
Plant-fiber elastic material in the present embodiment includes polylith longitudinal elasticity sheet material 1, and in polylith longitudinal elasticity sheet material 1, has
Part is the longitudinal elasticity sheet material 1 of monoblock, and has part to be the longitudinal elasticity being spliced by longitudinal elasticity sheet material piecemeal 11
Sheet material 1;And in polylith transverse elasticity sheet material 2, the transverse elasticity sheet material 2 for having part to be monoblock also has part to be by horizontal bullet
The transverse elasticity sheet material 2 that property sheet material piecemeal 21 is spliced.Such plant-fiber elastic material had not both resulted in the mistake of material
Degree is wasted, and without worrying using excessive spliced elastic sheet material, and affect the performance of plant-fiber elastic material.
In 3 setting up procedure of chemical fibre layer, it is not limited to the situation shown in accompanying drawing 1-9, that is to say, that do not limit to
Chemical fibre layer 3 is both provided between every layer of longitudinal elasticity sheet material 1 and every layer of transverse elasticity sheet material 2.The chemical fibre layer 3 can
To be only arranged in the plant-fiber elastic sheet surface of bottommost or top, it is also possible to be provided only on mid portion
In plant-fiber elastic sheet surface.Chemical fibre layer 3 make when its thickness should be plant-fiber elastic sheet thickness 1/3-
1/6, it is impossible to too thick, it is to avoid affect comfort property, permeability of plant-fiber elastic material etc..