CN104384013B - A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically - Google Patents

A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically Download PDF

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Publication number
CN104384013B
CN104384013B CN201410630023.0A CN201410630023A CN104384013B CN 104384013 B CN104384013 B CN 104384013B CN 201410630023 A CN201410630023 A CN 201410630023A CN 104384013 B CN104384013 B CN 104384013B
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China
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box
driven
main shaft
differential
iron filings
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CN201410630023.0A
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CN104384013A (en
Inventor
安延涛
宋宝
田志强
孙圆圆
赵东
张盟
杨玉娥
宋豪
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University of Jinan
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University of Jinan
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Abstract

The invention provides a kind of single motor and drive the industrial dust collector of walking and circulating collection iron filings automatically, mainly include driving device, actuating device, automatic collecting device and permanent magnet more changing device。It is characterized in that the drive source of actuating device and automatic collecting device is driven by the single motor in driving device, driven by motor main shaft simultaneously drives fan-shaped rotary resistance magnetic sheet and collection funnel box does circumference rotary motion around main shaft, drive drive bevel gear, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B and wheel turns, and the speed of travel can be changed by the number of teeth of adjustment bevel gear。The present invention by can circular motion NULL fan-shaped rotary resistance magnetic sheet, fixing arch collecting board, the collection funnel box of circular motion, fixing material leakage mouth circuit orbit can realize iron filings periodicity receive, collection;Powered to motor by chargeable storage, broken away from the constraint that general industry vacuum cleaner needs band wire to work;Simple in construction and easily changing, easy to use。

Description

A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically
Technical field
The present invention relates to a kind of single motor and drive the industrial dust collector of walking and circulating collection workshop iron filings automatically, particularly relate to one and simultaneously drive actuating device and automatic collecting device by single motor, and can by hindering magnetic sheet, arch collecting board, collection funnel box and the circuit orbit with material leakage mouth realize the periodicity of iron filings and automatically collect, realized the industrial dust collector synchronizing walking automatically of equipment by active conical tooth, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B and wheel, belong to the research and development technology field of industrial dust collector。
Background technology
Commercial production workshop often there are processing iron filings be scattered ground, because iron filings shape is little, distribution dispersion and not easily collecting, easily cause following adverse effect: one is the severe of the aggravation environment of plant and reduction whole efficiency, as iron filings easily cause scratching and other personal injury of workman's trick, this not only reduces the work mood of workman, even affect the normal operation of workman, so that the labor productivity of entirety reduces;Two is the percent defective increasing product, and such as the iron filings that machining produces, as processed not in time, parts easy to wear make its machining accuracy reduce, thus causing the defective of product, reduces overall profit and the income of enterprise。
As can be seen here, the iron filings in workshop are not only related to the safety of workman, and the direct or indirect overall efficiency having influence on enterprise, even the development of enterprise and existence, therefore, iron filings are collected into the problem that factory needs solution badly。And industrial dust collector is existing as requisite equipment a kind of in commercial production, its effect absorption exactly is scattered in the iron filings on mill floor。But at present industrial dust collector ubiquity is collected needs Dual-motors Driving with walking, receives, collection separately and cannot once complete automatically, and mass motion structure is complicated, power consumption many and install electric magnet price, the not easily shortcoming such as replacing。
Summary of the invention
The present invention is directed to Dual-motors Driving walking and collection that existing industrial dust collector exists, and receive, collect shortcomings such as separating and cannot automatically once complete, it is provided that a kind of a kind of single motor that can effectively solve the problems referred to above drives the industrial dust collector of walking and circulating collection workshop iron filings automatically。
A kind of single motor of the present invention drives the industrial dust collector of walking and circulating collection workshop iron filings automatically by the following technical solutions:
A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically, mainly includes driving device, actuating device, automatic collecting device, permanent magnet more changing device and box body device;Described box body device includes upper box and lower box;Described driving device is that single motor drives, mainly include motor and chargeable storage, chargeable storage is powered to motor, motor is arranged on upper box top, chargeable storage is arranged on by motor, motor and chargeable storage are provided with shell, shell is provided with charge port and switch and is bolted to upper box top by four, and upper box lower end is lower box;Described actuating device mainly includes spindle drive and bevel gear transmission, spindle drive is mainly made up of shaft coupling and main shaft, shaft coupling is positioned at motor lower end, main shaft is positioned at the center of whole device, and upper end and shaft coupling are connected, lower end is connected with bevel gear transmission, bevel gear transmission is mainly by drive bevel gear, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B, bearing block, bearing and wheel composition, drive bevel gear upper end and main shaft are connected, both sides respectively with driven wheel of differential A, driven wheel of differential B engages, driven shaft A, driven shaft B is arranged on lower box lower end respectively through bearing block and bearing, driven shaft A two ends are connected with driven wheel of differential A and wheel respectively, driven shaft B two ends are connected with driven wheel of differential B and wheel respectively;Described permanent magnet more changing device is mainly made up of magnet frame and permanent magnet, and magnet frame is arranged on the side of the top of upper box, main shaft, and is fixed by four bolts, and permanent magnet is placed on the lower end in magnet frame;Described automatic collecting device is mainly hindered magnetic sheet by fan-shaped rotary, arch collecting board, collection funnel box, circuit orbit with material leakage mouth, bracing frame and scrap collection box composition, fan-shaped rotary resistance magnetic sheet is arranged on the lower section of magnet frame, it is connected by key A with main shaft and can rotate with main shaft, arch collecting board is positioned at below fan-shaped rotary resistance magnetic sheet, and it is positioned at immediately below magnet frame, and it is fixedly mounted on lower box high spot, lower box projection is positioned on lower box sidewall, collection funnel box is positioned at below arch collecting board, it is connected with main shaft by key B, and do periodic rotational movements on the circuit orbit with material leakage mouth, circuit orbit with material leakage mouth is arranged on bracing frame, bracing frame one end is positioned at below the circuit orbit with material leakage mouth, the other end is arranged on lower box sidewall, and on the circuit orbit with material leakage mouth, it is provided with material leakage mouth, material leakage mouth lower end is provided with scrap collection box。
Described actuating device and the drive source of automatic collecting device are driven by the single motor in driving device, driven by motor main shaft simultaneously drives fan-shaped rotary resistance magnetic sheet and collection funnel box does circumference rotary motion around main shaft, drive drive bevel gear, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B and wheel turns, and the speed of travel can be changed by the number of teeth of adjustment bevel gear。
Described fan-shaped rotary resistance magnetic sheet is designed as sector structure, adopt vulcanie every magnetic property material, be connected with main shaft by key A, and circumference rotary motion can be done with main shaft。
Described arch collecting board is designed as convex domes, and is fixedly mounted on lower box high spot。
Described collection funnel box is designed as inverted cone, and lower end is provided with discharge openings。
The described circuit orbit with material leakage mouth is designed as circular ring type, and is provided with material leakage mouth at one section, with main shaft position for the center of circle, is fixed on lower box by bracing frame。
Described magnet frame is designed as concave structure, and is bolted on upper box。
The present invention is common in the drive source of actuating device and automatic collecting device adopts single motor to drive, namely on the one hand, single motor drives shape rotation resistance magnetic sheet resistance magnetic sheet and collection funnel box to make circumference with axle and rotate by main shaft, by in the scrap collection on arch collecting board to scrap collection box, complete the collection of iron filings;On the other hand, single motor, by main shaft, drives transmission and the commutation of drive bevel gear, driven wheel of differential A, driven wheel of differential B and wheel, and realizes the walking movement of industrial dust collector。
Fan-shaped rotary is hindered magnetic sheet and is designed as sector structure and adopts NULL by the present invention, not only improving fan-shaped rotary resistance magnetic sheet by this design coordinates main shaft to rotate, be conducive to again fan-shaped rotary resistance magnetic sheet that the periodicity of permanent magnet is stopped, realize this equipment periodic harvest to iron filings, thus the iron filings amount on arch collecting board that eliminates too much reduces scrap collection efficiency。
Arch collecting board is designed as convex domes by the present invention, iron filings centralized collection can be made at high spot by this design, it is prevented that scrap collection, in its edge, eliminates after hindering magnetic sheet demagnetization because of fan-shaped rotary, the iron filings of its edge cannot fall in collection funnel box, causes the scattered leakage of iron filings。
Collection funnel box is designed as inverted cone by the present invention, and is provided with discharge openings in lower end, has following functions by this design, one is by collection and is designed as inverted cone, due to the existence of the gradient, iron filings are made to slide into discharge openings slowly, it is prevented that the iron filings impact to the circuit orbit with material leakage mouth;Two is that collection funnel box is designed as discharge openings, and collection funnel box can be made to rotate to the material leakage mouth place of the circuit orbit with material leakage mouth, and iron filings are fallen in scrap collection box automatically。
Circuit orbit with material leakage mouth is designed as circular ring type by the present invention, and it is provided with material leakage mouth at one section, both can namely have been supported collection funnel box by this design and follow the rotation of main shaft, and can coordinate again collection funnel box while circular motion, it is achieved periodic intervals unloads iron filings。
Magnet frame is designed as concave structure by the present invention, and is bolted on upper box, permanent magnet can be made to place smoothly by this design, additionally, by dismounting the bolt in magnet frame, conveniently replaced Magnet。
The invention has the beneficial effects as follows: by the driving of single motor, realize being synchronously performed of actuating device and automatic collecting device, drive fan-shaped rotary resistance magnetic sheet and collection funnel box to make circumference with axle by main shaft when namely working to rotate, make the iron filings being adsorbed on arch collecting board under permanent magnet effect fall in collection funnel box;By the design of bevel gear transmission, realize commutating and transmission agency simultaneously, and the speed governing of industrial dust collector, strong adaptability can be realized by adjusting the number of teeth of bevel gear;By can circular motion NULL fan-shaped rotary resistance magnetic sheet, fixing arch collecting board, the collection funnel box of circular motion, fixing material leakage mouth circuit orbit can realize iron filings periodicity receive, collection;Powered to motor by chargeable storage, broken away from the constraint that general industry vacuum cleaner needs band wire to work;Simple in construction and easily changing, easy to use。
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention。
Fig. 2 is scrap collection system close-up schematic view in the present invention。
Fig. 3 is the circuit orbit schematic diagram in the present invention with material leakage mouth。
Fig. 4 is actuating device close-up schematic view in the present invention。
Fig. 5 is fan-shaped rotary resistance magnetic sheet schematic diagram in the present invention。
Fig. 6 is magnet frame schematic diagram in the present invention。
Fig. 7 is arch collecting board schematic diagram schematic diagram in the present invention。
Fig. 8 is collection funnel box schematic diagram in the present invention。
Wherein: 1-dynamical system, 2-scrap collection box, 3-end cap, 4-baffle plate, the 5-circuit orbit with material leakage mouth, 6-lower box, 7-bolt, 8-upper box, 9-shaft coupling, 10-charge port, 11-chargeable storage, 12-motor, 13-switchs, 14-bolt, 15-permanent magnet, 16-magnet frame, 17-fan-shaped rotary resistance magnetic sheet, 18-arch collecting board, 19-key A, 20-collection funnel box, 21-key B, 22-main shaft, 23-material leakage mouth, 24-bracing frame, 25-wheel, 26-bearing, 27-bearing block, 28-drive bevel gear, 29-driven wheel of differential A, 30-driven wheel of differential B, 31-driven shaft B, 32-keyway, 33, driven shaft A。
Detailed description of the invention
Embodiment:
As it is shown in figure 1, a kind of single motor of the present invention drives the industrial dust collector of walking and circulating collection iron filings automatically, mainly it is made up of driving device, actuating device, automatic collecting device, permanent magnet more changing device and box body device。Box body device includes upper box 8 and lower box 6。The drive source of actuating device and automatic collecting device is driven by the single motor 12 in driving device, motor 12 drives main shaft 22 to simultaneously drive fan-shaped rotary resistance magnetic sheet 17 and collection funnel box 20 does circumference rotary motion around main shaft 22, drives drive bevel gear 28, driven wheel of differential A29, driven wheel of differential B30, driven shaft A33, driven shaft B31 and wheel 25 to rotate。Driving device mainly includes motor 12 and chargeable storage 11, chargeable storage 11 powers to motor 12, motor 12 is arranged on upper box 8 top, it is other that chargeable storage 11 is arranged on motor 12, motor 12 and chargeable storage 11 are provided with shell, being provided with charge port 10 and switch 13 on shell and be bolted to upper box 8 top by four, upper box 8 lower end is lower box 6。Magnet changing device is mainly made up of magnet frame 16 and permanent magnet 15, and magnet frame 16 is arranged on the side of the top of upper box 8, main shaft 22, and is fixed by four bolts 14, and permanent magnet 15 is placed on the lower end in magnet frame 16。When this equipment works, drive source is provided by motor 12, main shaft 22 and the drive bevel gear 28 with main shaft 22 lower end is driven to move, and by drive bevel gear 28 and driven wheel of differential A29, driven wheel of differential B30 engages each other, power direction is made to transfer transverse direction to, make driven wheel of differential A29 and driven wheel of differential B30 power simultaneously, equipment entirety is made to advance, the iron filings of scattered on floor are adsorbed by the permanent magnet 15 being now arranged in upper box 8 upper end magnet frame 16 by magnetic force, because being subject to the stop of arch collecting board 18 in iron filings uphill process, iron filings are made just to stay the lower end of arch collecting board 18, when the fan-shaped rotary resistance magnetic sheet 17 being connected with main shaft 22 and collection funnel box 20 periodically rotate to arch collecting board 18 lower end, fan-shaped rotary resistance magnetic sheet 17 can block the permanent magnet 15 captivation to iron filings, at this moment iron filings just automatically fall off, it is synchronize owing to collection funnel box 20 and fan-shaped rotary hinder magnetic sheet 17, therefore iron filings fall into collection funnel box 20 just, after fan-shaped rotary hinders magnetic sheet 17 and collection funnel box 20 transfers, iron filings just can be collected again, move in circles like this to scrap collection, owing to collection funnel box 20 is motion on circuit orbit 5 with material leakage mouth in lower box 6, therefore, when collection funnel box 20 moves to material leakage mouth 23 position on the circuit orbit 5 with material leakage mouth, just the iron filings collected are put into scrap collection box 2, it is further continued for work after turning over material leakage mouth 23, the scrap collection box 2 putting into iron filings can periodic cleaning。
As shown in Figure 2, the iron filings automatic collecting device of the present invention is mainly hindered magnetic sheet 17 by fan-shaped rotary, arch collecting board 18, collection funnel box 20, circuit orbit 5 with material leakage mouth, scrap collection box 2 in bracing frame 24 and Fig. 1 forms, fan-shaped rotary resistance magnetic sheet 17 is arranged on the lower section of magnet frame 16, it is connected by key A19 with main shaft 22 and can rotate with main shaft 22, arch collecting board 18 is positioned at below fan-shaped rotary resistance magnetic sheet 17, and it is positioned at immediately below magnet frame 16, and it is fixedly mounted on lower box 6 high spot, lower box 6 projection is positioned on lower box 6 sidewall, collection funnel box 20 is positioned at below arch collecting board 18, it is connected with main shaft 22 by key B21, and do periodic rotational movements on the circuit orbit 5 with material leakage mouth, circuit orbit 5 with material leakage mouth is arranged on bracing frame 24, bracing frame 24 one end is positioned at below the circuit orbit 5 with material leakage mouth, the other end is arranged on lower box 6 sidewall, and it is provided with material leakage mouth 23 on the circuit orbit 5 with material leakage mouth, material leakage mouth 23 lower end is provided with scrap collection box 2。
As shown in Figure 3, the circuit orbit 5 with material leakage mouth of the present invention is designed as the circuit orbit with bell mouth 23, namely this structure both can support collection funnel box 20 and follow the rotation of main shaft 22, can coordinate again collection funnel box 20 while circular motion, it is achieved periodic intervals unloads iron filings。Material leakage mouth 23 is in the inside of the circuit orbit 5 with material leakage mouth, in arc channel-shaped, account for the 1/6 of whole track, be conducive to collection funnel box 20 to the release of iron filings and collection again, circuit orbit 5 with material leakage mouth is supported in lower box 6 by bracing frame 24, and bracing frame 24 is circular steel iron stand。
As shown in Figure 4, the actuating device of the present invention mainly includes spindle drive and bevel gear transmission, spindle drive is mainly made up of the shaft coupling 9 in Fig. 1 and main shaft 22, shaft coupling 9 is positioned at motor 12 lower end, main shaft 22 is positioned at the center of whole device, and upper end and shaft coupling 9 are connected, and lower end is connected with bevel gear transmission。Bevel gear transmission is mainly made up of drive bevel gear 28, driven wheel of differential A29, driven wheel of differential B30, driven shaft A33, driven shaft B31, bearing block 27, bearing 26 and wheel 25, drive bevel gear 28 upper end and main shaft 22 are connected, both sides are engaged with driven wheel of differential A29, driven wheel of differential B30 respectively, driven shaft A33, driven shaft B31 are arranged on lower box 6 lower end respectively through bearing block 27 and bearing 26, driven shaft A33 two ends are connected with driven wheel of differential A29 and wheel 25 respectively, and driven shaft B31 two ends are connected with driven wheel of differential B30 and wheel 25 respectively。The walking actuating device of this equipment adopts the motion of symmetrical expression two-wheel, driven wheel of differential A29, driven wheel of differential B30 and drive bevel gear 28 engage each other, constitute a drive system, power can be transmitted, also power direction can be changed, the meshing gear of the different number of teeth according to environmental condition, can also be changed, thus reaching to regulate the requirement of equipment moving speed。
As shown in Figure 5, the fan-shaped rotary resistance magnetic sheet 17 of the present invention is in sector structure, for the sheet material with resistance magnetic effect that special material makes, the keyway 32 on top is connected with main shaft 22 by key A19, and along with the rotation of main shaft 22 moves in a circle, when moving to below magnet frame 16, stop magnetic pull, it is achieved iron filings fall in scrap collection box 2。
As shown in Figure 6, the magnet frame 16 of the present invention is designed as concave structure, and magnet frame 16 is demountable structure frame, has circular hole above, is securable on upper box by bolt 14, and can automatically change Magnet according to demand, improves the work efficiency of equipment。
As shown in Figure 7, the arch collecting board 18 of the present invention is designed as convex domes, and is fixedly mounted on lower box 6 high spot, is designed by this convex domes, iron filings centralized collection can be made at high spot, it is prevented that because scrap collection cannot fall in collection funnel box 20 in its edge。
As shown in Figure 8, the collection funnel box 20 of the present invention is designed as inverted cone, lower end is provided with discharge openings, iron filings can be made to slide into discharge openings slowly by this design, prevent the iron filings impact to the circuit orbit 5 with material leakage mouth, and making collection funnel box 20 rotate to material leakage mouth 23 place of the circuit orbit 5 with material leakage mouth, iron filings are fallen in scrap collection box 20 automatically。

Claims (7)

1. the industrial dust collector of the driving of single motor walking and circulating collection iron filings automatically, mainly include driving device, actuating device, automatic collecting device, permanent magnet more changing device and box body device, it is characterised in that: described box body device includes upper box and lower box;Described driving device is that single motor drives, mainly include motor and chargeable storage, chargeable storage is powered to motor, motor is arranged on upper box top, chargeable storage is arranged on by motor, motor and chargeable storage are provided with shell, shell is provided with charge port and switch and is bolted to upper box top by four, and upper box lower end is lower box;Described actuating device mainly includes spindle drive and bevel gear transmission, spindle drive is mainly made up of shaft coupling and main shaft, shaft coupling is positioned at motor lower end, main shaft is positioned at the center of whole device, and upper end and shaft coupling are connected, lower end is connected with bevel gear transmission, bevel gear transmission is mainly by drive bevel gear, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B, bearing block, bearing and wheel composition, drive bevel gear upper end and main shaft are connected, both sides respectively with driven wheel of differential A, driven wheel of differential B engages, driven shaft A, driven shaft B is arranged on lower box lower end respectively through bearing block and bearing, driven shaft A two ends are connected with driven wheel of differential A and wheel respectively, driven shaft B two ends are connected with driven wheel of differential B and wheel respectively;Described permanent magnet more changing device is mainly made up of magnet frame and permanent magnet, and magnet frame is arranged on the side of the top of upper box, main shaft, and is fixed by four bolts, and permanent magnet is placed on the lower end in magnet frame;Described automatic collecting device is mainly hindered magnetic sheet by fan-shaped rotary, arch collecting board, collection funnel box, circuit orbit with material leakage mouth, bracing frame and scrap collection box composition, fan-shaped rotary resistance magnetic sheet is arranged on the lower section of magnet frame, it is connected by key A with main shaft and can rotate with main shaft, arch collecting board is positioned at below fan-shaped rotary resistance magnetic sheet, and it is positioned at immediately below magnet frame, and it is fixedly mounted on lower box high spot, lower box projection is positioned on lower box sidewall, collection funnel box is positioned at below arch collecting board, it is connected with main shaft by key B, and do periodic rotational movements on the circuit orbit with material leakage mouth, circuit orbit with material leakage mouth is arranged on bracing frame, bracing frame one end is positioned at below the circuit orbit with material leakage mouth, the other end is arranged on lower box sidewall, and on the circuit orbit with material leakage mouth, it is provided with material leakage mouth, material leakage mouth lower end is provided with scrap collection box。
2. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterized in that: described actuating device and the drive source of automatic collecting device are driven by the single motor in driving device, driven by motor main shaft simultaneously drives fan-shaped rotary resistance magnetic sheet and collection funnel box does circumference rotary motion around main shaft, drive drive bevel gear, driven wheel of differential A, driven wheel of differential B, driven shaft A, driven shaft B and wheel turns, and can by adjust drive bevel gear, driven wheel of differential A, driven wheel of differential B the number of teeth change the speed of travel。
3. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterized in that: described fan-shaped rotary resistance magnetic sheet is designed as sector structure, adopt vulcanie every magnetic property material, it is connected with main shaft by key A, and circumference rotary motion can be done with main shaft。
4. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterised in that: described arch collecting board is designed as convex domes, and is fixedly mounted on lower box high spot。
5. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterised in that: described collection funnel box is designed as inverted cone, and lower end is provided with discharge openings。
6. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterized in that: the described circuit orbit with material leakage mouth is designed as circular ring type, and it is provided with material leakage mouth at one section, with main shaft position for the center of circle, it is fixed on lower box by bracing frame。
7. a kind of single motor as claimed in claim 1 drives the industrial dust collector of walking and circulating collection iron filings automatically, it is characterised in that: described magnet frame is designed as concave structure, and is bolted on upper box。
CN201410630023.0A 2014-11-11 2014-11-11 A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically Expired - Fee Related CN104384013B (en)

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CN201410630023.0A CN104384013B (en) 2014-11-11 2014-11-11 A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically

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CN201410630023.0A CN104384013B (en) 2014-11-11 2014-11-11 A kind of single motor drives the industrial dust collector of walking and circulating collection iron filings automatically

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CN104384013B true CN104384013B (en) 2016-06-22

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CN1011760B (en) * 1985-04-01 1991-02-27 施天亮 Separate dust collection method and device
JPH0351084A (en) * 1989-07-20 1991-03-05 Matsushita Electric Ind Co Ltd Inserting device
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