CN104381857B - Without fast ripe meaning face of seitan and preparation method thereof and formula - Google Patents

Without fast ripe meaning face of seitan and preparation method thereof and formula Download PDF

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CN104381857B
CN104381857B CN201410708256.8A CN201410708256A CN104381857B CN 104381857 B CN104381857 B CN 104381857B CN 201410708256 A CN201410708256 A CN 201410708256A CN 104381857 B CN104381857 B CN 104381857B
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drying
face
temperature
rice
powder
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CN104381857A (en
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龙荣
王作金
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Dalian Hongrun Lotus Food Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention provides without fast ripe meaning face of seitan and preparation method thereof and formula, it is related to food intensive processing field, choose northeast polished rice rice, northeast polished rice brown rice, northeast black rice, the cereal materialses such as millet, it is auxiliary material with the manufactured goods rich in nutrition and with healthcare function, by milling, breading, treacle face, one-level is extruded, two grades of extruding, Ageing Treatment, it is multiple to steam, temperature-variable drying, weigh pack, inspection, sealing packaging, the techniques such as vanning, there is chewy in the meaning face for obtaining, it is smooth, soup is not mixed when boiling, it is not broken, adhesion, it is in good taste, what is more important smooth appearance, it is glittering, there is glossy crystalistic sense, sell lover, international highest safety index of the gluten content no more than 5~10PPM is fully achieved, it is more healthy, it is safer, greatly improve production efficiency, reduce energy consumption and pollution, it is more environmentally friendly, more low-carbon (LC).

Description

Without fast ripe meaning face of seitan and preparation method thereof and formula
Technical field
The present invention relates to food intensive processing field, more particularly to without fast ripe meaning face of seitan and preparation method thereof and formula.
Background technology
Gluten be to cereal in a kind of protein allergy, this albumen, mucedin, is the total of several albumen Claim, this disease is referred to as " gluten disease (Celiac Disease) ", and also someone is called it " chylous diarrhea ".For seitan For this kind of patient of protein allergies, " poison " is but tantamount to by the gluten food that other people are considered as delicious food, once take this kind of food Thing may result in the immune and digestive system of human body extremely and with life danger simultaneously.The people for having suffered from this illness can not eat face Powder based food, i.e., can not eat and contain a series of cereal foods such as wheat, barley, oat, rye and naked oats.Come for children Say, gluten disease is mainly shown as the symptom related to digestive function, such as abdominal distension, chronic diarrhea, vomiting, constipation, and With stool abnormity, such as drain stench and have grease.Due to malnutritive, slow-growing, cause body weight not increase and decline on the contrary, Children's temper also becomes irascible, irritability.For adult, the performance of gluten disease is more various, and possible symptom has scarce Iron is drowsiness, the tired disease relevant with joint such as arthralgia, arthritis and osteoporosis, melancholy, anxiety, it is numb in every limb, Aphtha and epilepsy etc.;For adult female, also menstruation is inaccurate, infertile and recurrent spontaneous abortion etc..
The ratio of the people involved in data display according to statistics, world wide up to global total number of persons 1/330~1/ 800, in the U.S., there are 4,000 ten thousand crowds in gluten protein allergic human population at least 3,000 ten thousand crowds, Europe, and this colony's number is just Growing, but the disease is very low in Asia diagnosis rate, and on the one hand because everybody is not enough to this disease understanding, Asia doctor is not There is very rich experience to diagnose this disease;There is symptom to the time average out to made a definite diagnosis 10 years in the other disease, it is contemplated that at present and also In the presence of the patient for much not yet being diagnosed.
The pasta sold on domestic market, due to the limitation of cost of material and technique, is and with the addition of difference The meaning face containing gluten protein such as the wheat of degree, barley, oat, rye, naked oats, it is impossible to meet gluten protein allergic human population couple The demand of healthy and safe whole grain food, needs a kind of meaning face without seitan badly on the market.
On the other hand, as the production of people and rhythm of life are accelerated and growth in the living standard, to nutrition and health Demand also improve constantly, seek a kind of in good taste, full nutrition health, time-consuming and energy food is imperative.
The content of the invention
The present invention in order to solve the above technical problems, provide a kind of high-quality without fast ripe meaning face of seitan and preparation method thereof and Formula, meets the demand of global gluten protein allergic human population.
The present invention provides following technical scheme:Preparation method without the fast ripe meaning face of seitan, its raw materials used and quality proportioning It is as follows:
Described preparation method is specific as follows:
(1) dry method milling:Northeast polished rice rice, northeast polished rice brown rice, northeast black rice, small is weighed according to required material rate The cereal raw material such as rice, go milling sieving after the removal of impurity, and it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably It is 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with water and other raw materials, using mixer breading until Breading is uniform, and the addition of water is the 25~35% of dry powder quality;The preferred pure water of described water;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level is extruded:When 130~170 DEG C of extruder central temperature, powder by extruding accent, in mould Mouth extrusion, obtains gelatinization and the expanded thick bar in meaning face in part;The pitch-row diameter of mould bore is preferably 1~2mm when one-level is extruded; Preferably, on extruder gauge pointer reach it is better at 30~50 hertz;
Two grades of described extruding are:When 80~100 DEG C of extruder central temperature, sequentially pass through it is expanded, maturing process Meaning face is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore can be changed according to special-shaped meaning face shape Different model mould;Preferably, on extruder gauge pointer reach it is better at 20~30 hertz;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2~ 3 hours, heating and moistening, 25~35 DEG C of temperature, humidity 60~90%;
(6) it is multiple to steam:Steamed again 5~15 minutes into multiple steaming machine, 110~120 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 2~5 hours;Drying course needs ozonization sterilization treatment 40~60 minutes;In the winter time, drying stops after closed Drying chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, 45~55 DEG C of temperature, humidity 30~35%;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, 50~55 DEG C of temperature, humidity 40~50%;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, 35~55 DEG C of temperature, humidity 50~60%;
(8) inspection, pack of weighing, sealing packaging, vanning.
Further, in the winter time, baking step protects tide to heat up, and control humidity 50%~85%, 45~50 DEG C of temperature are protected Hold 2~4 hours, drying course needs ozonization sterilization treatment 40~60 minutes.
The present invention at the same it is claimed according to above-mentioned method be prepared without the fast ripe meaning face of seitan.
Further, it is described to include facing directly and special-shaped meaning face without the fast ripe meaning face of seitan, wherein described face directly as section is flat The meaning face of 0.5~1.5mm of thickness, 2~10mm of width, or the section circle strip meaning that diameter 0.5~2mm length is 22~28cm Face;The special-shaped meaning face be Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
The present invention is also claimed the formula without the fast ripe meaning face of seitan, and its raw materials used and quality proportioning is as follows:
Northeast polished rice white rice flour:Specification 100-180 targeted fine powders are obtained after the short grain polished rice rice milling in northeast.
Northeast polished rice coarse rice powder:Specification 100-180 targeted fine powders are obtained after the short grain polished rice brown rice milling in northeast.
Northeast black rice flour:Specification 100-180 targeted fine powders are obtained after the black scented rice milling of grain polished rice in the black rice of northeast.
Northeast millet powder:Specification 100-180 targeted fine powders are obtained after the Huang millet milling of northeast.
Pumpkin powder:It is preferred that specification is in 100-150 targeted fine powders.
Ground seaweed:It is preferred that specification is in 60-80 targeted fine powders.
Ginger powder:It is preferred that specification is in 100-120 targeted fine powders.
Described fresh leaf of bamboo extract medicinal extract can use commercially available any one vinifera palm oil, used as preferably using Dongguan City gold basin Ground bio tech ltd, product standard and type is:GB-BamBoom, the bamboo juice dope extracted with physical method, is commonly called as " bamboo Oil ".
Tapioca flour, mushroom powder, mulberry leaf powder, wolfberry fruit powder or wolfberry juice, ginseng pulverate or ginseng extract/juice, green tea powder, jujube powder, Konjaku flour, kudzu-vine root powder, carrot meal, Vegetable powder, purple sweet potato powder, yam flour, spirulina powder, coixlacrymajobi powder, preferably specification are 80~100 Targeted fine powder.
Inventive point of the invention is as follows:
1. primary inventive point of the invention is the selection of raw material:The present invention breaches the intrinsic industry of meaning face raw material selection Mindset, ground-breaking selection northeast polished rice is used as base-material.
Japonica rice is a kind (Latin of paddy rice:Oryza saliva subsp keng).Cane is shorter, leaf compared with Narrow, bottle green, the grain of rice is short and thick, and its grain of rice does not glue.Japonica rice seed is wealthy and short, thicker, ovalize or oval, seed intensity Greatly, good pressure-resistant performance, is not likely to produce during processing and cracks rice, and rice milling yield is higher, and rice is swollen, and property is smaller.Compared with glaze rice, tiller is upright, Leaf color is relatively deep without hair.Plant is shorter, and quality is harder, and blade is shorter, and angle is smaller between stem, and inflorescence main shaft is more long, and spikelet number increases Many, intensive, fringe weight, bran hair is more long and close, and particle shape becomes oval and shorter width.Main product China Huanghe valley, northern and northeast; It is southern then be distributed in height above sea level more than 1800 meters, it is more resistance to cold shut, it is to develop the subspecies to be formed for middle latitude and compared with high altitude localities.
Japonica rice needs the sunshine-duration short, but growth period is long, relatively more cold-resistant, and rice matter viscosity is strong, the short circle of the grain of rice, protein content It is higher, features good taste.Japonica rice grinds the rice for " polished rice ", and some places are referred to as " polished rice " " rice ", and polished rice is rice (rice) A kind.
Advantage of the selection northeast polished rice as base-material is embodied in:Amylose content as little as 18.4% in the polished rice of northeast ± 2.7%, amylopectin content is up to 79.62% or so, and this proportioning ensure that the rice meaning face of dry production easily into bar, no Easy broken strip, delicate mouthfeel is smooth, sustained, there is back sweet.
Compare, southern long-grained nonglutinous rice is high due to amylose content, and amylopectin content is low, poor taste is difficult into bar, Entrance has impurity sense, poor toughness.
The technology has been started and has used northeast polished rice and without the full cereal of seitan for raw material production is a series of without the new of seitan meaning face Epoch.
2. second inventive point of the invention is the processing step of dry method milling:The present invention is when grinding by northeast polished rice Dry production is employed as raw material, it is not necessary to soak rice in advance, directly mill dry powder is that can be used to produce, and greatly improves production Efficiency, reduces energy consumption and blowdown.Avoid in wet production, soak the water discharge of rice, reduce environmental pollution, its production process Blowdown flow rate is substantially reduced, more environmentally friendly, more low-carbon (LC).
Compare, southern long-grained nonglutinous rice shortcoming is can only be using wet production, it is necessary in advance that long-grained nonglutinous rice immersion at least 3 is small When, Rice & peanut milk being regrinded into, could use.Its technological process is more complicated than the flow of dry production, and elapsed time is long, not only increased energy consumption but also Need more manpowers.
3. the 3rd inventive point of the invention is distinctive extrusion process step:Meaning face quality prepared by the influence present invention A very main factor be starch gel and protein-based polymer substance therein colloid quality.Gel Material by extruder extrusion forming, after extruding the mould plastotype of accent, after extruded material leaves mould mouthful, normal The meaning face product of different size shape can be just obtained under temperature.It is still the gelatinous viscoelastic body of gelatinization inside extrusion chamber, and It is not meaning face.Material is produced expansion effect under one-level squeezing action, make material that meaning face shape is presented after being squeezed press extrusion molding Shape.Materials in two grades of extruding machine cavities are cured completely under high temperature action, by after two grades of mould bores, required for extrusion forming Different size shape meaning face product.Not only it is difficult without seitan cereal meaning face by what is after one-level extruding, two grades of extruding, be made Adhesion, it is easy to boil.
4. the 4th inventive point of the invention is stoving process step:
(1) temperature-variable drying:Exclusive temperature-variable drying makes meaning face smooth appearance, glittering, keeps product colour that raw material is still presented There is chewy, smooth in the uniform true qualities of inartificial nature of, meaning face itself, do not mixed when boiling soup, be not broken, it is adhesion, in good taste.More For it is important that cutting when easy-formation, substantially increase yield rate.
Temperature-variable drying can prevent the too early conjunctiva in meaning face surface, keep meaning face surface capillary hole unimpeded, in intensification low moisture environments Under progressively evaporate moisture, dried noodle layer is gradually thickeied, and can bear certain vapour pressure, and meaning face will not be made crackle occur, is produced " crisp Bar " or " crisp noodles " phenomenon, are finally reached homogeneous.
(2) when winter north workshop and the very big drying chamber temperature difference, drying the meaning face for completing needs to load close in case Close, if rapid outdoor exposed to drying, just contacted with the cold dry air of outside, can burst rapidly, produce defect rate.To be anticipated face Closed 1~3 hour in dedicated box, meaning face temperature is set gradually to reduce, until close to the outdoor workshop temperature of drying, can reach 100% without the effect for bursting.
5. the 5th inventive point of the invention is Ageing Treatment:Ageing Treatment can make the shallow lake disorderly arranged because of gelatinization Powder molecule ordered arrangement again, and then soup is not mixed when rehydration boils without seitan face of anticipating, there is bite in meaning face, and smooth in taste is flexible And moderate flexible strength, there is back sweet flavour.
All raw materials of the invention do not contain the anaphylactogens such as gluten protein, be fully achieved gluten content no more than 5~ The international highest safety index of 10PPM, the five cereals meaning face gluten content far smaller than sold on the market at present (>20PPM).
It is meaning face smooth appearance of the invention obtained, glittering, keep product colour that raw material inartificial nature in itself is still presented equal There is chewy, smooth in even true qualities, meaning face, do not mixed when boiling soup, be not broken, it is adhesion, in good taste.What is more important boils it The sense organ in preceding meaning face is splendid, glossy to have sense, sells lover, there is appetite, and commercially available meaning face is unable to reach this quality.
Brief description of the drawings
Fig. 1 is preparation method process chart of the present invention.
Specific embodiment
To further appreciate that the present invention, the invention will be further described with the following Examples.
According to the present invention, the screw extruder that pressing steps are used may be selected any one extruding of this area routine operation Machine, as preferably using Saixin Machinery Co., Ltd., Jinan, the test-type twin (double) screw extruders of DS-32 II;In Ageing Treatment step The preferred Dongguan Ai Si litchis detecting instrument Co., Ltd of ageing machine, UV-263 ageing machines;Steam again in step, the preferred Nanchang million of machine is steamed again Rich drying equipment Co., Ltd, the multiple steamer of Z-0.6 types ground rice, the selection present invention for above equipment is not particularly limited to this.
Embodiment 1
Rice meaning face composition of raw materials:100 parts of northeast polished rice white rice flour;
(1) dry method milling:100 parts of northeast polished rice white rice flours are weighed, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification; Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 50 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 30 DEG C of temperature, humidity 80%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 5 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 30% are dried 1 hour, make meaning The 50-60% moisture that face includes will slowly be discharged in the case where top layer pore is not destroyed, and can so prevent noodles surface Too early conjunctiva, keeps noodles surface capillary hole unimpeded;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 40% are dried 2 hours, this Stage makes dried noodle layer gradually thicken, it is ensured that certain humidity, and surface layer can be enable to bear certain vapour pressure, will not make noodles There is crackle, produce " crisp bar " phenomenon;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 60% are dried 2 hours, noodles Moisture evaporate substantially, the heat of noodles is mainly distributed in this stage, progressively reach close to or slightly above normal temperature laboratory, Continue to evaporate sub-fraction moisture simultaneously, reach the water content of required standard, and make water balance inside and outside noodles, keep quality steady It is fixed;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 60%, temperature 45 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 2
Brown rice meaning face composition of raw materials:5~20 parts of northeast polished rice white rice flour, 80~95 parts of northeast polished rice coarse rice powder;
The present embodiment compares with embodiment 1, and only drying condition is different, and specific method is as follows:
(1) dry method milling:20 parts of northeast polished rice white rice flours, 80 parts of northeast polished rice brown rice are weighed according to required material rate Powder, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 50 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 30 DEG C of temperature, humidity 80%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 30% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 35 DEG C of temperature, humidity 50% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 50%, temperature 45 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 3
Bamboo juice meaning face composition of raw materials:5~20 parts of northeast polished rice white rice flour, 80~95 parts of northeast polished rice coarse rice powder, the fresh leaf of bamboo 0.1~2 part of extract medicinal extract;
Compared with Example 1, extruding, Ageing Treatment, drying condition are different, and specific method is as follows for the present embodiment:
(1) dry method milling:20 parts of northeast polished rice white rice flours, 80 parts of northeast polished rice brown rice are weighed according to required material rate Powder, 2 parts of fresh leaf of bamboo extract medicinal extract, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 40 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 20 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 3 is small When, heating and moistening, 25 DEG C of temperature, humidity 70%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 35% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 50% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 55%, temperature 50 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 4
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment:
Black rice meaning face composition of raw materials:40~60 parts of northeast black rice ground rice, 40~60 parts of northeast polished rice coarse rice powder, northeast polished rice 5~15 parts of white rice flour;
Millet meaning face composition of raw materials:25~40 parts of millet powder, 40~50 parts of northeast polished rice coarse rice powder, northeast polished rice white rice flour 3~15 parts;
Below by taking black rice meaning face composition of raw materials as an example, it is described further, the present embodiment compares with embodiment 1, only dries bar Part is different, and specific method is as follows:
(1) dry method milling:45 parts of northeast black rice ground rice are weighed according to required material rate, 15 parts of northeast polished rice white rice flours, 40 parts of northeast polished rice coarse rice powders, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~ 180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 50 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 30 DEG C of temperature, humidity 80%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 30% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 60% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 60%, temperature 50 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 5
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment.
Mushroom brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour is fragrant 3~10 parts of mushroom powder;
Mulberry leaf brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, mulberry 3~10 parts of leaf powder;
Matrimony vine brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, Chinese holly 3~10 parts of Qi powder or wolfberry juice;
Below by mushroom brown rice meaning face composition of raw materials as a example by, be described further, the present embodiment compared with Example 1, by Changed in formula, the extruding of the present embodiment, Ageing Treatment are different with drying condition, and specific method is as follows:
(1) dry method milling:10 parts of mushroom powders, 15 parts of northeast polished rice white rice flours, 75 parts of east are weighed according to required material rate Northern polished rice coarse rice powder, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 40 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 20 hertz on extruder, during 80 DEG C of central temperature, sequentially pass through Expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 25 DEG C of temperature, humidity 70%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 4 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 30% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 45% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 50% are dried 2 hours;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 50%, temperature 50 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 6
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment:
Spirulina brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, 1~5 part of spirulina powder;
Sea sedge brown rice meaning face composition of raw materials:45~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, sea 0.3~2 part of lichenin;
Pumpkin ginger powder brown rice meaning face composition of raw materials:45~90 parts of northeast polished rice coarse rice powder, northeast polished rice white rice flour 5~15 Part, 1~10 part of pumpkin powder, 0.1~3 part of ginger powder;
Below by taking pumpkin ginger powder brown rice meaning face composition of raw materials as an example, it is described further, the present embodiment is compared with Example 1 Because formula changes, the present embodiment is that extruding, Ageing Treatment and drying condition are different from the difference of embodiment 1, specific side Method is as follows:
(1) dry method milling:7 parts of pumpkin powders are weighed according to required material rate, 3 parts of ginger powders, 10 parts of northeast polished rice white rice flours, 80 parts of northeast polished rice coarse rice powders, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~ 180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 30 hertz on extruder, during 130 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 80 DEG C of central temperature, sequentially pass through Expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 25 DEG C of temperature, humidity 60%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 5 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 35% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 40% are dried 2 hours;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 40 DEG C of temperature, humidity 55% are dried 2 hours;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 55%, temperature 45 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 7
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment:
Ginseng brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, people Ginseng 0.1~7 part of powder or ginseng extract/juice;
Green tea brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour is green 0.1~7 part of tea powder;
Date brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, greatly 1~8 part of date powder;
Konjaku brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, evil spirit 0.1~8 part of taro powder;
Below by konjaku brown rice meaning face composition of raw materials as a example by, be described further, the present embodiment compared with Example 1, by Changed in formula, the present embodiment is that extruding, Ageing Treatment, multiple steaming and drying condition are different from the difference of embodiment 1, specifically Method is as follows:
(1) dry method milling:5 portions of konjaku flours, 15 parts of northeast polished rice white rice flours, 80 parts of northeast are weighed according to required material rate Polished rice coarse rice powder, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 50 hertz on extruder, during 130 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 90 DEG C of central temperature, sequentially pass through Expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 30 DEG C of temperature, humidity 80%;
(6) it is multiple to steam:Steamed again 3 minutes into multiple steaming machine, 120 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 25% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 40 DEG C of temperature, humidity 50% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 50%, temperature 45 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
Embodiment 8
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment:
Tapioca flour brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, 1~15 part of tapioca flour;
Root of kudzu vine brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, Pueraria lobota 0.1~15 part of root powder;
Carrot brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, recklessly 0.1~15 part of carrot powder;
Purple potato brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour is purple 1~15 part of potato powder;
Chinese yam brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, mountain 1~15 part of medicinal powder;
Below by carrot brown rice meaning face composition of raw materials as a example by, be described further, the present embodiment compared with Example 1, by Changed in formula, the present embodiment is that extruding, Ageing Treatment, multiple steaming and drying condition are different from the difference of embodiment 1, specifically Method is as follows:
(1) dry method milling:10 parts of carrot meals, 10 parts of northeast polished rice white rice flours, 80 parts of east are weighed according to required material rate Northern polished rice coarse rice powder, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 45 hertz on extruder, during 140 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 3 is small When, heating and moistening, 30 DEG C of temperature, humidity 75%;
(6) it is multiple to steam:Steamed again 8 minutes into multiple steaming machine, 120 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3.5 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed Drying chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 30% are dried 1.5 hours;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 50% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 50%, temperature 45 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.Embodiment 9
Formula as below is prepared without the fast ripe meaning face of seitan using the method for the present embodiment:
Seed of Job's tears brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, the heart of a lotus seed 1~10 part of ground rice;
Vegetables brown rice meaning face composition of raw materials:40~90 parts of northeast polished rice coarse rice powder, 5~15 parts of northeast polished rice white rice flour, vegetable 1~10 part of vegetable powder;
Below by vegetables brown rice meaning face composition of raw materials as a example by, be described further, the present embodiment compared with Example 1, by Changed in formula, the present embodiment is that Ageing Treatment and drying condition are different from the difference of embodiment 1, and specific method is as follows:
(1) dry method milling:10 parts of Vegetable powders, 15 parts of northeast polished rice white rice flours, 75 parts of east are weighed according to required material rate Northern polished rice coarse rice powder, impurity elimination of sieving, it is dry powder more than 80 mesh to obtain specification;Described dry powder specification, preferably 100~180 mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with 30 parts of pure water, using mixer breading until breading Uniformly;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when gauge pointer reaches 50 hertz on extruder, during 150 DEG C of central temperature, powder is led to Extruding accent is crossed, is extruded in mould mouthful, obtain gelatinization and the expanded thick bar in meaning face in part;The pitch-row of mould bore when one-level is extruded Diameter is preferably 1~2mm;
Two grades of described extruding are, when gauge pointer reaches 30 hertz on extruder, during 100 DEG C of central temperature, pass through successively Cross expanded, the meaning face of maturing process is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is preferably The mould or specification of 0.5~1.2mm diameters are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2 is small When, heating and moistening, 25 DEG C of temperature, humidity 90%;
(6) it is multiple to steam:Steamed again 15 minutes into multiple steaming machine, 110 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, Drying time 3 hours;Drying course need to be processed 40~60 minutes using ozone sterilization;In the winter time, drying stops after closed baking Dry chamber 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, and temperature 45 C, humidity 30% are dried 1 hour;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, and temperature 50 C, humidity 40% are dried 1 hour;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, and 55 DEG C of temperature, humidity 55% are dried 1 hour;
In the winter time, baking step (7) protects tide to heat up, and controls humidity 80%, temperature 50 C, is kept for 2~4 hours, drying Process needs ozonization sterilization treatment 40~60 minutes.
(8) detection moisture, pack, inspection, sealing packaging, vanning.
The proud face of institute is section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width or diameter 0.5~3mm length Be the section circle strip meaning face of 22~26cm, or for Elbows Italy bend pipe face, Fusilli Italy's screws face, Shells Italy's shells face, Penne beveling straight tubes macaroni, Rotini Italy helicoid.
The meaning face obtained by embodiment 1~9 is respectively adopted into conventional method for cooking with commercially available certain brand meaning face to be boiled System, and contrasted, particular content refers to following table:
As seen from the above table according to a process for preparing without the fast ripe pasta of seitan, global gluten protein can be met completely The demand of allergic human population, and it is glossy before the proud face of institute is boiled have sense, entire body is bright and clean, glittering in raw material true qualities, there is food Be intended to, sell lover, there is chewy, smooth in face of being anticipated after cooking, not mixed soup when boiling, be not broken, adhesion, in good taste, and commercially available face Bar is unable to reach this quality.

Claims (7)

1. without the preparation method in the fast ripe meaning face of seitan, it is characterised in that its raw materials used and quality proportioning is as follows:
Described preparation method is specific as follows:
(1) dry method milling:Cereal raw material are weighed according to required material rate, milling sieving after the removal of impurity is gone, it is 80 to obtain specification Dry powder more than mesh;
(2) breading:The dry powder that will be obtained by step (1) mixes with water and other raw materials, using mixer breading until breading Uniformly, the addition of water is the 25~35% of dry powder quality;
(3) treacle face:Treacle face 10~30 minutes, obtain powder after breading;
(4) extrude:Powder is inserted into screw extruding machine inlet carries out one-level extruding and two grades of extruding successively;
Described one-level extruding is, when 130~170 DEG C of extruder central temperature, powder is squeezed by extruding accent in mould mouthful Go out, obtain gelatinization and the part thick bar of expanded hand-pulled noodles;A diameter of 1~the 2mm of pitch-row of mould bore when one-level is extruded;
Two grades of described extruding are, when 80~100 DEG C of extruder central temperature, sequentially pass through expanded, the powder of maturing process It is extruded from two grades of moulds of extruder mouthful;In two grades of extruding, mould bore is mould or the rule of 0.5~1.2mm diameters Lattice are 2~3mm wide, the flat mould of 0.5~0.8mm of thickness;
(5) Ageing Treatment:Cutting of fixed quantity is simultaneously input into shaking screen and carries out cooling down, enters back into ageing machine, and aging sizing 2~3 is small When, heating and moistening, 25~35 DEG C of temperature, humidity 60~90%;
(6) it is multiple to steam:Steamed again 5~15 minutes into multiple steaming machine, 110~120 DEG C of temperature;
(7) dry:Into drying chamber, one-level drying, two grades of drying and three-level drying are carried out successively, be spaced heating and moistening, drying 2~5 hours time;Drying course needs ozonization sterilization treatment 40~60 minutes;In the winter time, drying stops after closed drying Room 3~4 hours, then opens drying chamber gravity-flow ventilation cooling;
(7.1) one-level drying:Temperature-variable drying, is spaced heating and moistening, 45~55 DEG C of temperature, humidity 30~35%;
(7.2) two grades of drying:Temperature-variable drying, is spaced heating and moistening, 50~55 DEG C of temperature, humidity 40~50%;
(7.3) three-level drying:Temperature-variable drying, is spaced heating and moistening, 35~55 DEG C of temperature, humidity 50~60%;
(8) inspection, pack of weighing, sealing packaging, vanning.
2. as claimed in claim 1 without the preparation method in the fast ripe meaning face of seitan, it is characterised in that when one-level is extruded, extruder Upper gauge pointer reaches 30~50 hertz;During two grades of extruding, gauge pointer reaches 20~30 hertz on extruder.
3. as claimed in claim 1 without the preparation method in the fast ripe meaning face of seitan, it is characterised in that in the winter time, baking step (7) Tide is protected to heat up, under conditions of humidity 50%~85%, 45~50 DEG C of temperature, is kept for 2~4 hours, drying course needs ozone Sterilization is processed 40~60 minutes.
4. it is excellent as claimed in claim 1 without the preparation method in the fast ripe meaning face of seitan, it is characterised in that described dry powder specification Elect 100~180 mesh as.
5. as claimed in claim 1 without the preparation method in the fast ripe meaning face of seitan, it is characterised in that step (2) reclaimed water is excellent Select pure water.
6. without the fast ripe meaning face of seitan, it is characterised in that described makes in accordance with the method for claim 1 without the fast ripe meaning face of seitan It is standby and obtain.
It is 7. as claimed in claim 6 without the fast ripe meaning face of seitan, it is characterised in that the meaning face includes facing directly and special-shaped meaning face, Wherein described facing directly is that section 0.5~1.5mm of flat thickness, the meaning face of 2~10mm of width, or 0.5~2mm of diameter length are 22 The section circle strip meaning face of~28cm;The special-shaped meaning face is Italian bend pipe face, Italian screw face, Italian shell Face, beveling straight tube macaroni, Italian helicoid.
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