CN104372873B - Manufacturing method for formwork shear wall assembled in modularized mode - Google Patents
Manufacturing method for formwork shear wall assembled in modularized mode Download PDFInfo
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- CN104372873B CN104372873B CN201410710896.2A CN201410710896A CN104372873B CN 104372873 B CN104372873 B CN 104372873B CN 201410710896 A CN201410710896 A CN 201410710896A CN 104372873 B CN104372873 B CN 104372873B
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Abstract
Provided is a manufacturing method for a formwork shear wall assembled in a modularized mode. Steel reinforcement cage wall units are arranged, and each steel reinforcement cage wall unit is fixedly connected with nets on the two sides through connecting mechanisms between the sides of a steel reinforcement cage wall and the nets so that a framework shear wall unit assembled in a modularized mode can be formed. Each connecting mechanism is a steel plate with connecting members or is a connecting block formed by welding a U-shaped connecting part to a V-shaped connecting part in a crossed mode. The formed framework shear wall units are connected through the connecting mechanisms and the nets, assembled through vertical ribs or horizontal ribs in a connected mode and then filled with concrete in a pouring mode, and therefore the formwork shear wall assembled in the modularized mode is formed. Steel reinforcement column cages and the nets can be integrally manufactured in factories, and the modularized formwork shear wall is formed; according to dimension requirements of different shear walls, the multiple modularized formwork shear walls are arranged and spliced according to a required dimension so as to form a shear wall framework, and the concrete is poured into the framework. According to the method, operation is simple, construction efficiency is improved, and the construction progress is accelerated.
Description
Technical field
The invention belongs to building engineering field, it is related to a kind of lay wire shear wall for building, particularly one kind can be by arbitrarily large
The lay wire shear wall of little module combination.
Background technology
The method of traditional construction reinforced concrete wall, is the template using face-to-face setting, the volume being defined in template
Interior cast concrete, is to be connected by connecting rod between template, connecting rod by template wall outside locking piece cross locking, concrete is poured into a mould
Afterwards, reclaim template, take out locking piece.The reinforced concrete wall that this method manufactures, plank sheathing is just washed in a pan after using several times
Eliminate, the expense using steel form is too high, and also need to correct using rear;It is half envelope that traditional method adopts " container " of template composition
Close form, bubble or air are difficult to discharge, and construction quality is difficult to be guaranteed.
With the development in epoch, building trade is also evolving, and adopts metal building in building reinforced concrete wall
Lay wire replaces conventional template to be widely used, and this architectural lay wire have passed through 4 differentiation:
Develop for the first time, patentee's Aihua YANG is in the patent No.:" 03264539.2 ", patent name:" mould is built in free removal
Net ", and the patent No.:" 200310116873.0 ", patent name:A kind of mould is disclosed in the patent of " building model net wall structural element "
Net, this lay wire, when being assembled into wall body construction, easily produces warpage and out-of-flatness it is impossible to ensure the overall construction matter of body of wall
Measure, and making assembling relies primarily on and is accomplished manually.
Develop for second:Patentee's Wang Lijiu is in the patent No.:" 02109180.3 ", patent name:" combination lacing wire building
Employ ribbed stiffener in lay wire " and fixing W-shape connects reinforcing bar, the problems such as substantially solve warpage.Be particularly well-suited to "+",
" L ", T-shape build the connectivity problem of node, but are still fixed using tapping screw so as to make in ribbed stiffener and lay wire junction
The a large amount of manpowers of standby needs;It is wayward that dowel is prepared into W-shape;Different lay wire module level directions connect more complicated.
Third time develops:Patentee's Luo dongwei is in the patent No.:" 201010153360.7 ", patent name:" expansion dragon
Skeleton component ", the patent No.:" 200520013628.1 ", patent name:" Integral expansion keel ", and the patent No.:
" 201020506823.9 ", patent name:One-time formed expanding dragon is adopted in " laterally carrying the expanding keel of connector "
Bone and the bayonet unit of fixing lay wire, it is to avoid the waste of steel, but processing get up more numerous and diverse it is impossible to batch production.
4th differentiation:Patentee's Luo dongwei is in the patent No.:" 201120546052.0 ", patent name:A kind of " c-type
Employ reinforced C-type steel material in Os Draconis " as the skeleton of architectural lay wire, the method technology is more ripe, but with lay wire
Connect the connected mode still needing nailing etc, and material therefor is expensive.
Therefore, although the metal lay wire in building concrete wall have passed through four differentiation, there are significant improvement, building gold
Belong to lay wire and still there is manufacture method complexity, the problem of processing difficulties in work progress, and, material therefor price is higher,
Efficiency of construction is relatively low, does not reach preferable construction effect in work progress.
Content of the invention
For solving the above problems, the invention provides a kind of manufacture method of lay wire shear wall, can be by lay wire and shear wall
It is processed and formed at one time out in the factory, be arbitrarily spliced into required various sizes of lay wire shear wall, save a large amount of manpower and materials,
Reach preferable construction effect.
The technical scheme is that:There is the steel reinforcement cage wall unit that vertical muscle, stirrup, horizontal bar connect into, its feature exists
In the Netcom of this steel reinforcement cage wall unit and both sides crosses and is fixedly connected in the lateral bindiny mechanism and net between of steel reinforcement cage wall, constitutes
The lay wire shear-wall element of modularization assemble;Described bindiny mechanism is the steel plate with connecting elements, or by U-shaped connector with
The contiguous block that V-type connector cross weld is made, the lay wire shear-wall element of composition passes through bindiny mechanism, the company of net each other
Connect, the connection of vertical muscle or horizontal bar is assembled, Reperfu- sion fill concrete just constitutes the lay wire shear wall of modularization assemble.
The steel reinforcement cage wall unit being connected into by vertical muscle, stirrup, horizontal bar, vertical by more than four rectangular Angle Position arrangements first
Muscle is reinforced with the rectangle hoop angle surrounding fixation in its surrounding and is connected into steel bar column cage, the steel bar column cage arranging at a certain distance;
Steel reinforcement cage wall unit is connected and composed by horizontal bar.Vertical muscle in steel reinforcement cage wall unit can be four vertical muscle, or
The vertical muscle of more than four.Modular lay wire shear wall can longitudinally, laterally arbitrarily be superimposed, and is spliced into the shearing of required size
Wall;Modular lay wire shear wall is transversely welded to connect by horizontal bar, indulges vertical upwardly through modularity lay wire shear wall
In the quoit of muscle end, with another modularity lay wire shear wall, the reinforcing bar of vertical muscle end projects and is welded to connect.
Described bindiny mechanism is steel plate, and steel plate carries connecting elements, and the connecting elements on steel plate is respectively and steel reinforcement cage
The vertical muscle of steel bar column cage of wall connects two kinds of connecting elements with the net connection of outside;Steel bar column cage with steel reinforcement cage wall on steel plate
The connecting elements that vertical muscle connects, is in steel plate " Π " shape otch and to downwardly turn over the connecting elements that bending of opening the door is got up, connects
Component hangs end and has U-shaped breach, U-shaped breach and steel bar column cage vertical muscle side Snap joint;The connection being connected with net on steel plate
Component, is the connecting elements getting up in the bending of steel plate " work " shape otch both sides door-opening type, and connecting elements hangs end V-notch, V-arrangement
Breach is fixedly connected with online entity;Above two otch simultaneously after bending connection, forms the through hole of steel plate in incision.
Vertical muscle and net can firmly block in through-holes, for making steel reinforcement cage post, net be connected more firmly with steel plate, the connection structure on steel plate
Part and steel reinforcement cage post, net can weld again.
Described bindiny mechanism is the contiguous block being made up with V-type connector cross weld of U-shaped connector, U-shaped connector with
Steel bar column cage vertical muscle side Snap joint;V-type connector is fixedly connected with online entity.U-shaped connector and V-type connector
After bending gets up to connect, form through hole, vertical muscle and net can firmly block in through-holes.
A kind of lay wire shear wall of modularization assemble, has the steel reinforcement cage wall unit that vertical muscle, stirrup, horizontal bar connect into,
It is characterized in that:The Netcom of above-mentioned steel reinforcement cage wall unit and both sides crosses solid in the lateral bindiny mechanism and net between of steel reinforcement cage wall
Fixed connection, constitutes lay wire shear-wall element;The lay wire shear-wall element constituting passes through steel plate, the connection of net each other, vertically
Muscle or the connection of horizontal bar, are assembled into the skeleton of lay wire shear wall, and the space Reperfu- sion between skeleton is filled with concrete, constitute
The lay wire shear wall of modularization assemble.
The steel reinforcement cage wall unit that described vertical muscle, stirrup, horizontal bar connect into, is to have more than four rectangular Angle Position rows
The vertical muscle of row and the rectangle hoop surrounding fixation in its surrounding constitute steel bar column cage, and the steel bar column cage of arrangement passes through horizontal bar
Connect and compose steel reinforcement cage wall unit.Described bindiny mechanism is the steel plate with connecting elements, and the connecting elements on steel plate is respectively
Be connected with the vertical muscle of steel bar column cage of steel reinforcement cage wall and outside net connect two kinds of connecting elements;With steel reinforcement cage wall on steel plate
The connecting elements that the vertical muscle of steel bar column cage connects, is in " Π " shape otch of steel plate and to downwardly turn over the connection that bending of opening the door is got up
Component, connecting elements hangs end and has U-shaped breach, U-shaped breach and steel bar column cage vertical muscle side Snap joint;On steel plate with net even
The connecting elements connecing, is the connecting elements that gets up of " work " shape otch both sides door-opening types bending in steel plate, and connecting elements hangs end
Have V-notch, V-notch is fixedly connected with online entity;Above two otch constitutes the through hole of steel plate.
Described bindiny mechanism is the contiguous block being made up with V-type connector cross weld of U-shaped connector, U-shaped connector with
Steel bar column cage vertical muscle side Snap joint;V-type connector is fixedly connected with online entity;U-shaped connector and V-type connector
Bending forms through hole after connecting.
Steel bar column cage in the present invention and net can process factory is integrated, form modular lay wire shear wall,
Modularity lay wire shear wall is transported to job site, according to the size requirements of different shear walls, multiple modular lay wires is cut
The arrangement of power wall is spliced into required size, forms shear wall skeleton, then to concrete perfusion in skeleton;Shearing is built using the method
Wall, simple to operate, improve efficiency of construction, accelerating construction progress;And, the structure due to modular lay wire shear wall, size
Homogeneous, spliced lay wire shear wall after concrete perfusion, skeleton uniform force in concrete, finally produce stress equal
Even shear wall.
Brief description
Fig. 1 is the profile of lay wire shear wall;
Fig. 2 is the structural representation of steel bar column cage in lay wire shear wall;
Fig. 3 is the front view of connecting elements on lay wire shear wall light plate;
Fig. 4 is the top view of connecting elements on lay wire shear wall light plate;
Fig. 5 is the side view of connecting elements on lay wire shear wall light plate;
Fig. 6 is the structural representation of the U-shaped breach of connecting elements on lay wire shear wall light plate;
Fig. 7 is the structural representation of connecting elements v-notch on lay wire shear wall light plate;
Fig. 8 is the overall appearance figure of lay wire shear wall skeleton;
Fig. 9 is the contiguous block that the U-shaped connector of lay wire shear wall is made with V-type connector cross weld;
Figure 10 is the front view of the V-type connector in lay wire shear wall contiguous block;
Figure 11 is the front view of the U-shaped connector in lay wire shear wall contiguous block;
Wherein, the vertical muscle of 1-, 2- stirrup, 3- net, 4- horizontal bar, 5- steel plate and connecting elements, 6- steel plate and the reinforcing bar netted
The connecting elements of post cage, 7- steel plate, the quoit of 8- vertical muscle one end, the reinforcing bar of the 9- vertical muscle other end projects, 10- steel plate
" Π " shape otch, " work " shape otch of 11- steel plate, 12-V type connector, 13-U type connector, 14- contiguous block.
Specific embodiment
The invention discloses a kind of manufacture method of lay wire shear wall, there is the reinforcing bar that vertical muscle, stirrup, horizontal bar connect into
Cage wall unit, the steel mesh of steel reinforcement cage wall unit and both sides is connected by Interal fixation, constitutes modularity lay wire shear wall, will be multiple
Modularity lay wire shear wall is spliced into the shear wall skeleton of required size, to the space concrete perfusion between skeleton, makes and cuts
Power wall.
Embodiment 1
As shown in Fig. 1,3,4,5,8, the vertical muscle 1 of four rectangular Angle Position arrangements, surrounds fixation with its surrounding
2 jiaos of reinforcings of rectangle hoop connect into steel bar column cage, and horizontal bar 4 binds round or is welded on steel bar column cage, form lay wire shear-wall element.
Steel bar column cage in lay wire shear-wall element is connected by the connecting elements on steel plate 7 with steel mesh 3, steel bar column cage and steel plate 7
Connecting elements 6, is in steel plate " Π " shape otch 10, and " Π " shape otch 10 downwardly turns over the connecting elements that opening door bending is got up
6, as shown in fig. 6, connecting elements 6 hangs end has U-shaped breach, U-shaped breach and steel bar column cage vertical muscle side Snap joint;Steel mesh
3 with the connecting elements 5 of steel plate 7, be " work " the shape otch 11 in steel plate 7, " work " shape otch 11 both sides door-opening type bending is got up
Connecting elements 5, as shown in fig. 7, the connecting elements 5 of steel mesh 3 and steel plate 7 hangs end has a v-notch, on v-notch and steel mesh 3
Entity be fixedly connected, formed modularity lay wire shear wall.Modularity lay wire shear wall can be processed and formed at one time in the factory, fortune
Deliver to job site, according to the shear wall size of required construction, modularity lay wire shear wall is stitched together, form shear wall bone
Frame.
As shown in Fig. 2 one end of the vertical muscle in modularity lay wire shear wall is provided with quoit 8, the other end of vertical muscle
It is provided with reinforcing bar and projects 9, described reinforcing bar is projected 9 and matched with quoit 8, and reinforcing bar projects through quoit, through welding, two moulds
Massing lay wire shear wall is superimposed, and is fixedly connected in a longitudinal direction;Modularity lay wire shear wall passes through level in a lateral direction
Muscle is welded and fixed connection.In this way, build the skeleton of lay wire shear wall, the space between lay wire shear wall skeleton
Concrete perfusion, forms shear wall.
Embodiment 2
As shown in Fig. 1,8,9, the vertical muscle 1 of four rectangular Angle Position arrangements, surrounds fixing rectangle with its surrounding
2 jiaos of reinforcings of stirrup connect into steel bar column cage, and horizontal bar 4 binds round or is welded on steel bar column cage, form lay wire shear-wall element.Lay wire
Steel bar column cage in shear-wall element passes through the V-type connecting elements 12 on contiguous block 14 with steel mesh 3, U-shaped connecting elements 13 is connected,
As shown in Figure 10,11, steel mesh 3 snaps in V-type connector, and V-type connector doubling bending connects one through hole of formation, steel mesh 3 jail
Solid be stuck in this through hole, steel mesh 3 and through hole can weld again, strengthen fastness;Steel bar column cage snaps in U-shaped connector, U
Type connector doubling bending connects one through hole of formation, and steel bar column cage vertical muscle side snaps in this through hole, for strengthening fastness,
The vertical muscle of steel bar column cage and through hole can weld again, form modularity lay wire shear wall.Modularity lay wire shear wall can be in work
It is processed and formed at one time in factory, is transported to job site, according to the shear wall size of required construction, modularity lay wire shear wall is spelled
Pick up, form shear wall skeleton.
As shown in Fig. 2 one end of the vertical muscle in modularity lay wire shear wall is provided with quoit 8, the other end of vertical muscle
It is provided with reinforcing bar and projects 9, described reinforcing bar is projected 9 and matched with quoit 8, and reinforcing bar projects through quoit, through welding, two moulds
Massing lay wire shear wall is superimposed, and is fixedly connected in a longitudinal direction;Modularity lay wire shear wall passes through level in a lateral direction
Muscle is welded and fixed connection.In this way, build the skeleton of lay wire shear wall, the space between lay wire shear wall skeleton
Concrete perfusion, forms shear wall.
Modularity lay wire shear wall in the present invention can process in factory's integration, be transported to job site and applied
Work, the method is simple to operate, during building shear wall, greatlys save the engineering time, has saved manpower, accelerate and apply
Work progress, improves efficiency of construction;And, the structure due to modular lay wire shear wall, size are homogeneous, spliced lay wire
Shear wall after concrete perfusion, skeleton uniform force in concrete, finally produce the shear wall of uniform force, reach reason
The construction effect thought.
Claims (8)
1. a kind of manufacture method of the lay wire shear wall of modularization assemble, has by vertical muscle(1), stirrup(2), horizontal bar(4)Even
The steel reinforcement cage wall unit that is connected into it is characterised in that:This steel reinforcement cage wall unit and the net of both sides(3)By steel reinforcement cage wall lateral and
Bindiny mechanism between net is fixedly connected, and constitutes the lay wire shear-wall element of modularization assemble;Described bindiny mechanism is with even
Connection member(5、6)Steel plate(7), or by U-shaped connector(13)With V-type connector(12)The contiguous block that cross weld is made,
The lay wire shear-wall element constituting passes through bindiny mechanism, the connection of net each other, and the connection of vertical muscle or horizontal bar is assembled, then
Perfusion fill concrete, just constitutes the lay wire shear wall of modularization assemble.
2. the lay wire shear wall of modularization assemble as claimed in claim 1 manufacture method it is characterised in that:By vertical muscle,
The steel reinforcement cage wall unit that stirrup, horizontal bar connect into, first by the vertical muscle of more than four rectangular Angle Position arrangements(1)With
Its surrounding surrounds fixing rectangle hoop(2)Angle reinforces and connects into steel bar column cage, and the steel bar column cage arranging at a certain distance passes through
Horizontal bar(4)Connect and compose steel reinforcement cage wall unit.
3. the lay wire shear wall of modularization assemble as claimed in claim 1 manufacture method it is characterised in that:Described connection machine
Structure is steel plate(7), steel plate carries connecting elements(5、6), connecting elements on steel plate is respectively the steel with steel reinforcement cage wall unit
The vertical muscle of muscle post cage connects two kinds of connecting elements with the net connection of outside(5、6);Reinforcing bar with steel reinforcement cage wall unit on steel plate
The connecting elements that the vertical muscle of post cage connects(6), it is in steel plate " Π " shape otch(10)And downwardly turn over the company that bending of opening the door is got up
Connection member(6), the outstanding end of connecting elements has U-shaped breach, U-shaped breach and steel bar column cage vertical muscle side Snap joint;On steel plate
The connecting elements being connected with net(5), it is in steel plate " work " shape otch(11)The connecting elements that both sides door-opening type bending is got up
(5), connecting elements hangs holds V-notch, and V-notch is fixedly connected with online entity;After above two otch connects, in otch
Place forms the through hole of orifice plate.
4. the lay wire shear wall of modularization assemble as claimed in claim 1 manufacture method it is characterised in that:Described connection machine
Structure is by U-shaped connector(13)With V-type connector(12)The contiguous block that cross weld is made, U-shaped connector(13)With steel bar column
Cage vertical muscle side Snap joint;V-type connector(12)It is fixedly connected with online entity;U-shaped connector is curved with V-type connector
After folding up connection, form through hole.
5. a kind of lay wire shear wall of modularization assemble, has vertical muscle(1), stirrup(2), horizontal bar(4)The steel reinforcement cage connecting into
Wall unit it is characterised in that:Above-mentioned steel reinforcement cage wall unit and the net of both sides(3)By laterally connecting and net between in steel reinforcement cage wall
Connection mechanism is fixedly connected, and constitutes lay wire shear-wall element;The lay wire shear-wall element constituting passes through orifice plate, the company of net each other
Connect, the connection of vertical muscle or horizontal bar, be assembled into the skeleton of lay wire shear wall, between skeleton, space Reperfu- sion is filled with coagulation
Soil, constitutes the lay wire shear wall of modularization assemble.
6. modularization assemble as claimed in claim 5 lay wire shear wall it is characterised in that:Described vertical muscle, stirrup, level
The steel reinforcement cage wall unit that muscle connects into, is by the vertical muscle of more than four rectangular Angle Position arrangements(1), and its surrounding surround
Fixing rectangle hoop(2)Constitute steel bar column cage, the steel bar column cage of arrangement passes through horizontal bar(4)Connect and compose steel reinforcement cage wall list
Unit.
7. the modularization assemble as described in claim 5 or 6 lay wire shear wall it is characterised in that:Described bindiny mechanism is band
There is connecting elements(5、6)Steel plate(7), steel plate(7)On connecting elements be respectively and erect with the steel bar column cage of steel reinforcement cage wall unit
Connect two kinds of connecting elements with the net connection of outside to muscle(5、6);Vertical with the steel bar column cage of steel reinforcement cage wall unit on steel plate
The connecting elements that muscle connects(6), it is " Π " the shape otch in steel plate(10)And downwardly turn over the connecting elements that bending of opening the door is got up
(6), the outstanding end of connecting elements has U-shaped breach, U-shaped breach and steel bar column cage vertical muscle side Snap joint;On steel plate with net even
The connecting elements connecing(5), it is " work " the shape otch in steel plate(11)The connecting elements that both sides door-opening type bending is got up(5), even
Connection member hangs end and has V-notch, and V-notch is fixedly connected with online entity;Above two otch constitutes the through hole of steel plate.
8. the modularization assemble as described in claim 5 or 6 lay wire shear wall it is characterised in that:Described bindiny mechanism is by U
Type connector(13)With V-type connector(12)The contiguous block that cross weld is made, U-shaped connector(13)The vertical muscle with steel bar column cage
Side Snap joint;V-type connector(12)It is fixedly connected with online entity;After U-shaped connector is connected with the bending of V-type connector
Form through hole.
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CN105369976A (en) * | 2015-12-03 | 2016-03-02 | 文登蓝岛建筑工程有限公司 | Building material wallboard |
CN105350684A (en) * | 2015-12-03 | 2016-02-24 | 文登蓝岛建筑工程有限公司 | Novel 3D modularized assembling wall structure |
CN105544772A (en) * | 2015-12-03 | 2016-05-04 | 文登蓝岛建筑工程有限公司 | Wallboard fixing member |
CN105544773A (en) * | 2015-12-03 | 2016-05-04 | 文登蓝岛建筑工程有限公司 | 3D modularization run-up wall |
CN105544771A (en) * | 2015-12-03 | 2016-05-04 | 文登蓝岛建筑工程有限公司 | 3D modularization dry method run-up waterproof wall |
CN109457870B (en) * | 2018-12-27 | 2023-10-27 | 中南大学 | Hollow sandwich steel tube concrete giant column and construction method thereof |
CN109707104B (en) * | 2018-12-27 | 2023-10-27 | 中南大学 | Concrete-filled steel tube casting body with tie bars and construction method |
CN112814284B (en) * | 2020-12-30 | 2022-07-01 | 河北建设集团股份有限公司 | Double-deck ladder muscle fixed assembly formula vertical component mounting structure |
CN114892840B (en) * | 2022-04-08 | 2023-11-24 | 吉林建筑大学 | Prefabricated concrete shear wall with mould net and construction method |
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JPH08284292A (en) * | 1995-04-12 | 1996-10-29 | Kasuga Kogyo Kk | Fixture of net form |
CN2515318Y (en) * | 2001-11-24 | 2002-10-09 | 王立久 | Construction mould net used for concrete wall body structure having air layer |
CN1172064C (en) * | 2002-02-07 | 2004-10-20 | 王立久 | Combined building formwork net with tie bars |
CN2621197Y (en) * | 2003-06-18 | 2004-06-23 | 杨爱华 | Building mould net without removal |
CN101148910B (en) * | 2006-09-22 | 2010-05-26 | 蔡清宗 | Reinforced composite dismounting-free die building construction method |
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Effective date of registration: 20180115 Address after: 312400 Industrial Function Zone, Changle Town, Shaoxing City, Shengzhou, Zhejiang Patentee after: ZHEJIANG ZHENGHE BUILDING NET MOLD CO., LTD. Address before: 116024 linggong Road, Dalian New Technology Industrial Park, Dalian, Liaoning Province, room 218, building 1, Dalian University of Technology comprehensive experiment building Co-patentee before: Wang Tingzhe Patentee before: Wang Lijiu |