CN104372555A - Carbon fiber industrialization production line special test sizing device - Google Patents
Carbon fiber industrialization production line special test sizing device Download PDFInfo
- Publication number
- CN104372555A CN104372555A CN201310352436.2A CN201310352436A CN104372555A CN 104372555 A CN104372555 A CN 104372555A CN 201310352436 A CN201310352436 A CN 201310352436A CN 104372555 A CN104372555 A CN 104372555A
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- China
- Prior art keywords
- production line
- groove
- carbon fiber
- sizing
- quetsch
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/25—Sizing, starching or impregnating warp yarns; Making glazed yarn; Drying sized warp yarns
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention provides a carbon fiber industrialization production line special test sizing device comprising a production line sizing groove. The sizing device is in a welding part structure and comprises a rubber groove frame fixed to the production line sizing groove; the rubber groove frame is fixed to a post through bolts tightly and is fixedly provided with a rubber soaking groove, the post is fixed to the ground through bolts and a clamping sleeve, two ends of the rubber soaking groove are provided with a first rubber soaking roller and a second rubber soaking roller respectively, left and right ends of the rubber soaking groove are provided with a left groove-type roller and a right groove-type roller with wire guide grooves respectively, a control valve for replacing of sizing agent conveniently is arranged at the bottom of the rubber soaking groove, and the length of the rubber soaking groove is consistent with that of the production line sizing groove. By the aid of the carbon fiber industrialization production line special test sizing device, small batches of novel sizing agent can be applied to large-scale carbon fiber production lines for sizing, and the device is low in manufacture and usage cost and safe, simple and rapid to operate.
Description
Technical field
The present invention relates to the technical field of carbon fiber sizing process operation, particularly relate to a kind of carbon fiber production line Special test quetsch.
Background technology
Carbon fiber be a kind of phosphorus content higher than the inorganic polymer fiber of 90%, be often used as the reinforcing material in advanced composite material.Meanwhile, carbon fiber is a kind of fragile material, easily weares and teares, ruptures in deep processing project, affects giving full play to of its performance.Carbon fiber sizing agent is attached to carbon fiber surface; thickness only has tens nanometers, even tens nanometers, and carbon fiber but can be protected to exempt to be affected by the external environment; there is the properties such as convergence, lubricity, wettability and caking property simultaneously, thus ensure that giving full play to of carbon fiber performance.
On carbon fiber production line, carbon fiber presses setting speed, tension force in axial direction by the sizing groove containing sizing agent, realizes slashing operation with this.If need to try out novel sizing agent on a production line, then bring two problems: the first, need first whole piece carbon fiber production line to be stopped, carry out after thorough cleaning is replaced with New Sizing agent again, again driving to try out to sizing groove; The second, need to provide large batch of New Sizing agent could meet the demand of whole piece large-scale production line.This has not only upset the normal production order of whole piece carbon fiber production line, is also unfavorable for the control of New Sizing agent R&D costs.
External part carbon fiber manufacturer and research and development institution mention a kind of small-scale test line of simulating large-scale carbon fiber production line and reducing by a certain percentage, use this test wire can carry out slashing operation to novel small lot sizing agent.In fact, this device experiment small lot New Sizing agent is used to there is larger defect, be mainly manifested in: (1) small-scale test line and large-scale production line objectively exist larger difference, as the key influencing factors such as oxidation technology, carbonization technique, surface treatment mode, line speed, sizing agent content and baking temperature all can not be identical, there is larger discrepancy with large-scale production line; (2) build a small-scale test line also to require a great deal of time and certain fund, both have impact on the progress of New Sizing agent exploitation, be unfavorable for again the control of researching and developing totle drilling cost.
Summary of the invention
In order to solve the problem, the present invention proposes a kind of carbon fiber industrialization production line Special test quetsch, this device make and use cost cheap, safe operation process, simple, quick, while not affecting the normal operation of industrialization production line, online slashing operation is carried out to novel small lot sizing agent, sizing process, critical technical parameter are consistent with carbon fiber production line generally, directly can reflect the starch finishing effect of New Sizing agent, substantially reduce the R&D cycle of New Sizing agent, significantly reduce R&D costs.
In order to achieve the above object, the present invention is achieved by the following technical solutions:
The present invention is a kind of carbon fiber industrialization production line Special test quetsch, and production line sizing groove, quetsch is weldment or profiled member structure.Quetsch comprises the glue truss fixing with production line sizing groove, and glue truss and a column are fixed together closely by bolt, and glue truss is fixedly installed steeping vat, and column is fixed on the ground by bolt and gripping sleeve.
Further improvement of the present invention is: be respectively arranged with the first roll coater and the second roll coater at the two ends of steeping vat, is also respectively arranged with the left grooved roller with seal wire groove and right grooved roller at the two ends, left and right of steeping vat.
Further improvement of the present invention is: be provided with the by-pass valve control being convenient to change sizing agent in the bottom of steeping vat.
Further improvement of the present invention is: the length of steeping vat is consistent with the length of production line gluing groove.
Further improvement of the present invention is: the material of quetsch is stainless steel square tube or other hard material.
Further improvement of the present invention is: column is stainless steel steel matter or other hard material, and base is carbon steel material or other hard rigid material.
The invention has the beneficial effects as follows: 1. structural design is simple, rationally, manufacturing cost and use cost is cheap, and operating procedure is easy, reliable, safety, be easy to handling, cleaning and safeguard; 2., in the process using the agent of this device experiment New Sizing, do not affect the normal production of large-scale carbon fiber production line, and only need a small amount of sizing agent can complete starching test operation; 3. use this device to carry out slashing operation, sizing technique is substantially identical with the sizing technique of large-scale production line, can judge starch finishing effect more fast, more intuitively; 4. use the agent of this device research and development New Sizing, reduction development costs that can be practical, is conducive to the control of researching and developing totle drilling cost.
The invention provides a kind of carbon fiber production line Special test quetsch, meet the starching application of small lot New Sizing agent on large-scale carbon fiber production line, this device make and use cost cheap, safe operation process, simple, fast.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of steeping vat of the present invention.
Wherein: 1-base, 2-gripping sleeve, 3-bolt, 4-glue truss, 5-steeping vat, the left grooved roller of 6-, 7-first roll coater, 8-second roll coater, the right grooved roller of 9-, 10-column, 11-production line sizing groove, 12-by-pass valve control.
Detailed description of the invention
In order to deepen the understanding of the present invention, be described in further detail the present invention below in conjunction with drawings and Examples, this embodiment, only for explaining the present invention, not forming protection scope of the present invention and limiting.
As shown in Figure 1-2, the present invention is a kind of carbon fiber industrialization production line Special test quetsch, production line sizing groove 11, described quetsch is weldment structure, described quetsch comprises the glue truss 4 fixing with described production line sizing groove 11, described glue truss 4 and a column 10 are fixed together closely by bolt 3, described glue truss 4 is fixedly installed steeping vat 5, described column 10 is fixed on the ground by bolt 3 and gripping sleeve 2, the first roll coater 7 and the second roll coater 8 is respectively arranged with at the two ends of described steeping vat 5, the left grooved roller 6 with seal wire groove and right grooved roller 9 is also respectively arranged with at the two ends, left and right of described steeping vat 5, the material of grooved roller and roll coater is stainless steel, surface requirements mirror finish, the width of seal wire groove, the degree of depth etc. should be identical with the grooved roller on production line, the by-pass valve control 12 being convenient to change sizing agent is provided with in the bottom of described steeping vat 5, the length of described steeping vat 5 is consistent with the length of described production line gluing groove 11, the material of described quetsch is stainless steel square tube or other hard material, size well should be able to be coincide with steeping vat, described column 10 is for being stainless steel steel matter or the shaping making of other hard material, described base 1 is for being carbon steel material or other hard rigid material, firmly ground is stood on by bolt and gripping sleeve, bolt and gripping sleeve are all fixed on production line sizing groove 11, thus ensure a whole set of test quetsch in use steady, firmly, screw hole is arranged at column top, glue truss is linked together closely by high strength screw and column.
Carry out in the process of testing at this device of use, assembly sequency: first, is fixed on the ground base 1 by bolt and gripping sleeve 2, thus ensures stable, firm in running of whole quetsch; Secondly, glue truss 4 is fixed on base by bolt 3, and regulates level with level meter; 3rd, roll coater is installed on glue truss, and adjusts left grooved roller and keep vertical with right grooved roller with production line carbon fiber traffic direction.When using this device to carry out the test of new sizing agent, first should confirm the valve closing bottom steeping vat, then pour in steeping vat 5 lentamente by the sizing agent prepared, concrete consumption should fully be immersed into the first roll coater 7 with sizing agent and the second roll coater 8 is advisable.2 ~ 5 carbon fibers are realized starching by 6 → 7 → 8 → 9 successively shown in accompanying drawing 2, carbon fiber is imported by left grooved roller 6, pass through bottom the first roll coater 7 and the second roll coater 8, derived by right grooved roller 9, utilize the carbon fiber after the dry starching of the drying device of production line, thus complete slashing operation.
The present invention 1. structural design is simple, rationally, manufacturing cost and use cost is cheap, and operating procedure is easy, reliable, safety, is easy to handling, cleaning and safeguards; 2., in the process using the agent of this device experiment New Sizing, do not affect the normal production of large-scale carbon fiber production line, and only need a small amount of sizing agent can complete starching test operation; 3. use this device to carry out slashing operation, sizing technique is substantially identical with the sizing technique of large-scale production line, can judge starch finishing effect more fast, more intuitively; 4. use the agent of this device research and development New Sizing, reduction development costs that can be practical, is conducive to the control of research and development of new product totle drilling cost.
The invention provides a kind of carbon fiber production line Special test quetsch, meet the starching application of small lot New Sizing agent on large-scale carbon fiber production line, this device make and use cost cheap, safe operation process, simple, fast.
Claims (6)
1. a carbon fiber industrialization production line Special test quetsch, production line sizing groove (11), it is characterized in that: described quetsch is weldment or profiled member structure, described quetsch comprises the glue truss (4) fixing with described production line sizing groove (11), described glue truss (4) and a column (10) are fixed together closely by bolt (3), described glue truss (4) is fixedly installed steeping vat (5), and described column (10) is fixed on the ground by bolt (3) and gripping sleeve (2).
2. a kind of carbon fiber industrialization production line Special test quetsch according to claim 1, it is characterized in that: the two ends of described steeping vat (5) are respectively arranged with the first roll coater (7) and the second roll coater (8), be also respectively arranged with the left grooved roller (6) and right grooved roller (9) with seal wire groove at the two ends, left and right of described steeping vat (5).
3. a kind of carbon fiber industrialization production line Special test quetsch according to claim 1, is characterized in that: be provided with the by-pass valve control (12) being convenient to change sizing agent in the bottom of described steeping vat (5).
4. a kind of carbon fiber industrialization production line Special test quetsch according to claim 1, is characterized in that: the length of described steeping vat (5) is consistent with the length of described production line gluing groove (11).
5. a kind of carbon fiber industrialization production line Special test quetsch according to claim 1, is characterized in that: the material of described quetsch is stainless steel square tube or other hard material.
6. a kind of carbon fiber industrialization production line Special test quetsch according to claim 1, it is characterized in that: described column (10) is stainless steel steel matter or the shaping making of other hard material, described base (1) is carbon steel material or other hard rigid material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310352436.2A CN104372555B (en) | 2013-08-14 | 2013-08-14 | A kind of carbon fiber industrialization production line Special test quetsch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310352436.2A CN104372555B (en) | 2013-08-14 | 2013-08-14 | A kind of carbon fiber industrialization production line Special test quetsch |
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| Publication Number | Publication Date |
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| CN104372555A true CN104372555A (en) | 2015-02-25 |
| CN104372555B CN104372555B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310352436.2A Active CN104372555B (en) | 2013-08-14 | 2013-08-14 | A kind of carbon fiber industrialization production line Special test quetsch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114921918A (en) * | 2022-06-16 | 2022-08-19 | 福建立亚新材有限公司 | Fiber sizing assembly line for test and sizing process thereof |
Citations (5)
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| CN201924175U (en) * | 2010-12-10 | 2011-08-10 | 山东宏诚集团有限公司 | Small sample yarn belt sizing machine |
| CN202576898U (en) * | 2012-03-21 | 2012-12-05 | 上海联川自动化科技有限公司 | Mechanism capable of strengthening effect of starching carbon fiber |
| JP5161604B2 (en) * | 2008-02-18 | 2013-03-13 | 三菱レイヨン株式会社 | Carbon fiber manufacturing method |
| CN202826146U (en) * | 2012-09-20 | 2013-03-27 | 天津市飞荣达科技有限公司 | Gum dipping device for continuously infiltrating sizing agent on surfaces of multiple fibers |
| CN203451843U (en) * | 2013-08-14 | 2014-02-26 | 江苏恒神纤维材料有限公司 | Test starching device specially used for industrialized carbon fiber production line |
-
2013
- 2013-08-14 CN CN201310352436.2A patent/CN104372555B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5161604B2 (en) * | 2008-02-18 | 2013-03-13 | 三菱レイヨン株式会社 | Carbon fiber manufacturing method |
| CN201924175U (en) * | 2010-12-10 | 2011-08-10 | 山东宏诚集团有限公司 | Small sample yarn belt sizing machine |
| CN202576898U (en) * | 2012-03-21 | 2012-12-05 | 上海联川自动化科技有限公司 | Mechanism capable of strengthening effect of starching carbon fiber |
| CN202826146U (en) * | 2012-09-20 | 2013-03-27 | 天津市飞荣达科技有限公司 | Gum dipping device for continuously infiltrating sizing agent on surfaces of multiple fibers |
| CN203451843U (en) * | 2013-08-14 | 2014-02-26 | 江苏恒神纤维材料有限公司 | Test starching device specially used for industrialized carbon fiber production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114921918A (en) * | 2022-06-16 | 2022-08-19 | 福建立亚新材有限公司 | Fiber sizing assembly line for test and sizing process thereof |
| CN114921918B (en) * | 2022-06-16 | 2024-01-02 | 福建立亚新材有限公司 | Fiber sizing assembly line for test and sizing process thereof |
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| Publication number | Publication date |
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| CN104372555B (en) | 2016-09-07 |
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Address after: 212314 Danyang City, Zhenjiang Province, Hong Kong Road on the north side of the road No. 777, No. Applicant after: Jiangsu Heng Shen limited company Address before: 212314 Danyang City, Zhenjiang Province, Hong Kong Road on the north side of the road No. 777, No. Applicant before: Jiangsu Hengshen Fibre Materials Co., Ltd. |
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