CN104372286B - A kind of circular shaft-type parts surface spraying plasma spraying equipment - Google Patents
A kind of circular shaft-type parts surface spraying plasma spraying equipment Download PDFInfo
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- CN104372286B CN104372286B CN201410606214.3A CN201410606214A CN104372286B CN 104372286 B CN104372286 B CN 104372286B CN 201410606214 A CN201410606214 A CN 201410606214A CN 104372286 B CN104372286 B CN 104372286B
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Abstract
The present invention relates to a kind of circular shaft-type parts surface spraying plasma spraying equipment, including for providing the tractor in onward impulse source, the guide rail for guiding, lathe main body, road wheel and for fixing to clamp the clamping device of spray gun, described tractor is arranged on guide rail, and tractor is positioned at lathe main body dead ahead, road wheel is positioned at immediately below lathe main body, and road wheel is arranged on guide rail, road wheel is for the movement of lathe main body, clamping device is positioned at the medium position of lathe main body, and clamping device is fixed on the rotating tool platform in lathe main body.In spraying process, vertical height and the angle of inclination of spray gun are the most adjustable, and spray gun can move back and forth spraying operation back and forth along the axis direction of circular shaft-type parts, sprays more uniform；Meanwhile, by using tractor can realize the function that the present invention moves integrally, easily facilitate entirety of the present invention turnover spray booth, save manpower.
Description
Technical field
The present invention relates to spraying equipment field, a kind of circular shaft-type parts surface spraying plasma spraying equipment.
Background technology
Plasma spraying is the technology of a kind of material surface strengthening and surface modification, can make matrix surface have wear-resisting, anti-corrosion,
The performance such as high temperature oxidation resisting, electric insulation, heat insulation, radioprotective, anti-attrition and sealing；Plasma spraying technology is to use by unidirectional current
The materials such as pottery, alloy, metal, as thermal source, are heated to melted or semi-molten state by the plasma-arc driven, and with height
The method that speed sprays to form adhesion-tight surface layer through the surface of the work of pretreatment；Plasma spraying also has for medical application,
In the coating of one layer of some tens of pm of artificial skelecton surface spraying, as strengthening artificial skelecton and the method strengthening its affinity.Deng from
Sub-spraying technology is the accurate spraying method of a kind of new multi-purpose greatly developed after flame-spraying, and it has superelevation
Temperature characteristics, it is simple to carrying out the spraying of materials with high melting point and the speed height of jet particle, coating is fine and close, and adhesion strength is high, simultaneously
Due to use noble gas as working gas, so the feature such as sprayed on material is the most oxidizable.
Growing along with spraying technology, the research of spraying equipment is the study hotspot of plasma spraying technology all the time, from previous generation
Record and rise, along with the development of the advanced technologies such as computer, robot, sensor and laser, the merit of plasma spraying equipment the eighties
Constantly strengthening can be have also been obtained.At present, domestic and international advanced plasma spraying equipment forward axial powder feed technology, multifunctional unit
Technology, technique of real-time control, spray power polarization small-power or powerful direction are developed；But it is coated in plasma spray
Cheng Zhong, still suffers from part and the problems such as instability, spraying process very flexible and operational danger are big fixed by spray gun；In consideration of it,
The invention provides a kind of circular shaft-type parts surface spraying plasma spraying equipment.
Summary of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of circular shaft-type parts surface spraying plasma spraying equipment.
The present invention to solve its technical problem and realize by the following technical solutions.
A kind of circular shaft-type parts surface spraying plasma spraying equipment, including the tractor for providing onward impulse source, for
The guide rail that guides, lathe main body, road wheel and for fixing to clamp the clamping device of spray gun, described tractor is arranged on guide rail
On, and tractor is positioned at lathe main body dead ahead, road wheel is positioned at immediately below lathe main body, and road wheel is arranged on guide rail,
Road wheel is for the movement of lathe main body, and clamping device is positioned at the medium position of lathe main body, and clamping device is fixed on lathe
On rotating tool platform in main body.
As a further improvement on the present invention, described tractor include base, protective frame, motor, main transmission belt wheel, from
Drive pulley, driving belt, reductor, duplex chain wheel, electromagnetic adjustable speed motor, homophony speed belt wheel, from speed governing belt wheel, front lead
Running wheel, front haulage axle, front haulage sprocket wheel, front haulage chain, rear haulage wheel, rear haulage axle, rear haulage sprocket wheel and rear haulage chain
Bar；It is respectively arranged with arc boss seat on described base lower surface, base rear end is provided with the company being connected with lathe main body
Lug seat；Described protective frame is fixed on above base, and protective frame is used for preventing contacting of each drive disk assembly of operative employee and tractor,
Improve the security performance using operation of the present invention to a certain extent；Motor is arranged on base upper right side, and motor is for height
The output of speed rotating speed, main transmission belt wheel is connected with motor main shaft, is connected with reductor power shaft from drive pulley, transmission
Belt is wrapped in main transmission belt wheel and from drive pulley；It is connected by key between described duplex chain wheel and speed reducer output shaft；
Described electromagnetic adjustable speed motor is positioned at base upper left side, and homophony speed belt wheel is connected with electromagnetic adjustable speed motor main shaft, from speed governing belt wheel
Be positioned on rear side of drive pulley, and from speed governing belt wheel and be co-axially mounted from drive pulley, speed-governing belt be wrapped in homophony speed belt wheel and
From speed governing belt wheel, by motor and the cooperation of electromagnetic adjustable speed motor, reach to change the effect of rotating speed, when motor exports
When rotating speed is the biggest, the output speed of entirety can be reduced by electromagnetic adjustable speed motor, and transmission more steadily relaxes, meanwhile, electricity
Motivation and electromagnetic adjustable speed motor all can work independently；Described front haulage axle two ends are separately installed with front haulage wheel, front lead
Drawing and be fixed with front haulage sprocket wheel at axle medium position, front haulage chain is rotating around being enclosed within duplex chain wheel and front haulage sprocket wheel；Described
Rear haulage axle two ends be respectively disposed with rear haulage wheel, be provided with rear haulage sprocket wheel in the middle part of rear haulage axle, rear haulage chain is pacified respectively
It is contained between duplex chain wheel and rear haulage sprocket wheel.
As a further improvement on the present invention, described clamping device includes rotating seat, end cap, rotary disk, lifting support, ear
Seat, sleeve, column, crossbeam, locking pin and support bar；Described rotating seat is cylindrical structure, and rotating seat offers spiral shell
Pit, is provided with fixed hole below screwed hole, screwed hole is provided above spacing hole；Described end cap is arranged on rotating seat upper end,
And on end cap, offering through hole, through-hole diameter is slightly less than spacing hole diameter；Described side, rotary disk upper end is provided with swing handle,
Offer installing hole in the middle part of rotary disk, use interference mode to be connected between lifting support with the installing hole in the middle part of rotary disk, and rise
Being provided with the external screw thread matched with rotating seat upper screwed hole on descending branch post, lifting support upper end is provided with mounting platform, by turning
Swing handle on dynamic rotary disk drives the rotation of rotary disk, thus drives lifting support rotary motion in rotating seat screwed hole,
And then achieve the function of lifting support raising and lowering, reach the effect to spray gun altitude mixture control on the vertical plane, more just
Carrying out in plasma spraying work；At the medium position of the mounting platform that described ear mount is fixed on lifting support, sleeve bottom end
It is connected by hinge with between ear mount, and on sleeve, offers the counterbore installed for spray gun；Described column is fixed on installation
On platform, and column is positioned at the left side of counterbore；Be connected by rotational pin between described crossbeam one end and column, crossbeam another
End offers through hole, and through hole is provided with female thread, and locking pin is arranged in through hole, and is provided with on locking pin lateral wall with logical
The external screw thread that on hole, female thread matches；Described support bar is arranged on the right side of counterbore, and support bar is arranged in " V " type stood upside down；
During use, the handle of spray gun is placed in the counterbore on sleeve, and the tilt adjustable of sleeve, then the front end of spray gun is fixed
On support bar, it is rotated further by crossbeam to above spray gun, finally twists locking pin, it is achieved the function to the fixing locking of spray gun.
As a further improvement on the present invention, described front haulage axle and rear haulage axle are provided with arc concave station seat respectively, and
Welding manner is used to be connected between arc concave station seat and the arc boss seat on base lower surface.
Beneficial effects of the present invention: a kind of circular shaft-type parts surface spraying plasma spraying equipment has simple in construction, operation side
Just with the advantage such as cost of manufacture is low；In spraying process, vertical height and the angle of inclination of spray gun are the most adjustable, and spray gun can edge
The axis direction circular shaft-type parts moves back and forth spraying operation back and forth, sprays more uniform；Meanwhile, drawn by employing
Car can realize the function that the present invention moves integrally, and easily facilitates entirety of the present invention turnover spray booth, saves manpower.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the perspective view of the present invention；
Fig. 2 is perspective view when tractor of the present invention and guide rail cooperation；
Fig. 3 is the perspective view after tractor of the present invention removes base and protective frame；
Fig. 4 is perspective view when reductor of the present invention and duplex chain wheel cooperation；
Fig. 5 is the perspective view after the present invention removes tractor；
Fig. 6 is the perspective view of clamping device of the present invention；
Fig. 7 is the full sectional view of clamping device of the present invention.
Specific embodiment
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with tool
Body illustrates, and the present invention is expanded on further.
As it is shown in figure 1, a kind of circular shaft-type parts surface spraying plasma spraying equipment of the present invention, including for providing
The tractor 1 in onward impulse source, guide rail 2 for guiding, lathe main body 3, road wheel 4 and for fixing to clamp spray gun 6
Clamping device 5, described tractor 1 is arranged on guide rail 2, and tractor 1 is positioned at lathe main body 3 dead ahead, road wheel 4
Being positioned at immediately below lathe main body 3, and road wheel 4 is arranged on guide rail 2, road wheel 4 is for the movement of lathe main body 3, folder
Hold device 5 to be positioned at the medium position of lathe main body 3, and clamping device 5 is fixed on the rotating tool platform in lathe main body 3.
As shown in Figure 2, Figure 3 and Figure 4, described tractor 1 includes base 11, protective frame 12, motor 13, main transmission
Belt wheel 14, from drive pulley 15, driving belt 16, reductor 17, duplex chain wheel 18, electromagnetic adjustable speed motor 19, homophony speed
Belt wheel 110, from speed governing belt wheel 111, speed-governing belt 112, front haulage wheel 113, front haulage axle 114, front haulage sprocket wheel 115,
Front haulage chain 116, rear haulage wheel 117, rear haulage axle 118, rear haulage sprocket wheel 119 and rear haulage chain 120；Described
Being respectively arranged with arc boss seat on base 11 lower surface, base 11 is provided with, on rear end, the connection being connected with lathe main body 3
Ear mount；Described protective frame 12 is fixed on above base 11, and protective frame 12 is used for preventing operative employee and each driving section of tractor 1
The contact of part, improves the security performance using operation of the present invention to a certain extent；Motor 13 is arranged on base 11 upper right
Side, motor 13 is for the output of high speed rotating speed, and main transmission belt wheel 14 is connected, from drive pulley with motor 13 main shaft
15 are connected with reductor 17 power shaft, and driving belt 16 is wrapped in main transmission belt wheel 14 and from drive pulley 15；Described
Duplex chain wheel 18 be connected by key between reductor 17 output shaft；Described electromagnetic adjustable speed motor 19 is positioned at base 11
Upper left side, homophony speed belt wheel 110 is connected with electromagnetic adjustable speed motor 19 main shaft, is positioned at from drive pulley from speed governing belt wheel 111
On rear side of in the of 15, and being co-axially mounted from speed governing belt wheel 111 with from drive pulley 15, speed-governing belt 112 is wrapped in homophony speed belt wheel 110
With on speed governing belt wheel 111, by motor 13 and the cooperation of electromagnetic adjustable speed motor 19, reach to change the effect of rotating speed,
When motor 13 output speed is the biggest, the output speed of entirety can be reduced by electromagnetic adjustable speed motor 19, and transmission is more
Steadily relaxing, meanwhile, motor 13 and electromagnetic adjustable speed motor 19 all can work independently；Described front haulage axle 114
Two ends are separately installed with front haulage wheel 113, are fixed with front haulage sprocket wheel 115, front haulage chain at front haulage axle 114 medium position
116 rotating around being enclosed within duplex chain wheel 18 and front haulage sprocket wheel 115；Described rear haulage axle 118 two ends are led after being respectively disposed with
Running wheel 117, is provided with rear haulage sprocket wheel 119 in the middle part of rear haulage axle 118, and divides equally on front haulage axle 114 and rear haulage axle 118
It is not provided with arc concave station seat, between arc concave station seat with the arc boss seat on base 11 lower surface, uses welding manner to be connected
Connect；Rear haulage chain 120 is separately mounted between duplex chain wheel 18 and rear haulage sprocket wheel 119.
As shown in Fig. 5, Fig. 6 and Fig. 7, described clamping device 5 includes rotating seat 51, end cap 52, rotary disk 53, lifting
Pillar 54, ear mount 55, sleeve 56, column 57, crossbeam 58, locking pin 59 and support bar 510；Described rotating seat 51
For cylindrical structure, rotating seat 51 offering screwed hole, be provided with fixed hole below screwed hole, screwed hole is provided above limited
Hole, position；Described end cap 52 is arranged on rotating seat 51 upper end, and offers through hole on end cap 52, and through-hole diameter is slightly less than spacing
Bore dia；Described side, rotary disk 53 upper end is provided with swing handle, offers installing hole in the middle part of rotary disk 53, rises descending branch
Use interference mode to be connected between post 54 with the installing hole in the middle part of rotary disk 53, and be provided with and rotating seat on lifting support 54
The external screw thread that 51 upper screwed holes match, lifting support 54 upper end is provided with mounting platform, by rotating back to turning on rotating disk 53
Dynamic handle drives the rotation of rotary disk 53, thus drives the lifting support 54 rotary motion in rotating seat 51 screwed hole, and then
Achieve the function of lifting support 54 raising and lowering, reach the effect to spray gun 6 altitude mixture control on the vertical plane, more just
Carrying out in plasma spraying work；At the medium position of the mounting platform that described ear mount 55 is fixed on lifting support 54, set
Cylinder 56 bottoms are connected by hinge between ear mount 55, and offer the counterbore installed for spray gun 6 on sleeve 56；Described
Column 57 be fixed on mounting platform, and column 57 is positioned at the left side of counterbore；Described crossbeam 58 one end and column 57 it
Between be connected by rotational pin, crossbeam 58 other end offers through hole, and through hole is provided with female thread, and locking pin 59 is arranged on
In through hole, and it is provided with, on locking pin 59 lateral wall, the external screw thread matched with female thread on through hole；Described support bar 510 is pacified
It is contained on the right side of counterbore, and support bar 510 is arranged in " V " type stood upside down；During use, the handle of spray gun 6 is placed in sleeve
In counterbore on 56, and the tilt adjustable of sleeve 56, then the front end of spray gun 6 is fixed on support bar 510, is rotated further by
Crossbeam 58 arrives above spray gun 6, finally twists locking pin 59, it is achieved the function to the fixing locking of spray gun 6.
During work, being first fixed on the scroll chuck in lathe main body 3 circular shaft-type parts one end, its other end passes through lathe
Boring fore-set in main body 3 is fixed, it is achieved that the function axially and radially fixed circular shaft-type parts；Then will spray
Rifle 6 is arranged on clamping device 5；Restart tractor 1, by tractor 1, the present invention moved in specific spray booth,
Close tractor 1, after end-of-job to be sprayed, reverse starting tractor 1 again, by tractor 1, the present invention is removed spraying
Room.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Skilled person will appreciate that of the industry,
The present invention is not restricted to the described embodiments, the principle that the present invention is simply described of the description in above-described embodiment and description,
Without departing from the spirit and scope, the present invention also has various changes and modifications, and these changes and improvements both fall within
In scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (3)
1. a circular shaft-type parts surface spraying plasma spraying equipment, including the tractor (1) for providing onward impulse source,
For guide guide rail (2), lathe main body (3), road wheel (4) and be used for fixing to clamp the clamping device (5) of spray gun (6),
It is characterized in that: described tractor (1) is arranged on guide rail (2), and tractor (1) is just being positioned at lathe main body (3)
Front, road wheel (4) is positioned at immediately below lathe main body (3), and road wheel (4) is arranged on guide rail (2), clamping dress
Put (5) to be positioned at the medium position of lathe main body (3), and clamping device (5) is fixed on the revolution in lathe main body (3)
On tool table；Described tractor (1) include base (11), protective frame (12), motor (13), main transmission belt wheel (14),
From drive pulley (15), driving belt (16), reductor (17), duplex chain wheel (18), electromagnetic adjustable speed motor (19), master
Speed governing belt wheel (110), from speed governing belt wheel (111), speed-governing belt (112), front haulage wheel (113), front haulage axle (114),
Front haulage sprocket wheel (115), front haulage chain (116), rear haulage wheel (117), rear haulage axle (118), rear haulage sprocket wheel (119)
With rear haulage chain (120)；Arc boss seat, base (11) rear end it is respectively arranged with on described base (11) lower surface
On be provided with the connection ear mount being connected with lathe main body (3)；Described protective frame (12) is fixed on base (11) top,
Motor (13) is arranged on base (11) upper right side, and main transmission belt wheel (14) is connected with motor (13) main shaft, from
Drive pulley (15) is connected with reductor (17) power shaft, driving belt (16) be wrapped in main transmission belt wheel (14) and
From drive pulley (15)；Described duplex chain wheel (18) is connected by key between reductor (17) output shaft；Institute
The electromagnetic adjustable speed motor (19) stated is positioned at base (11) upper left side, homophony speed belt wheel (110) and electromagnetic adjustable speed motor (19)
Main shaft is connected, and is positioned at from drive pulley (15) rear side from speed governing belt wheel (111), and from speed governing belt wheel (111) with from biography
Movable belt pulley (15) is co-axially mounted, and speed-governing belt (112) is wrapped in homophony speed belt wheel (110) and from speed governing belt wheel (111)；
Described front haulage axle (114) two ends are separately installed with front haulage wheel (113), fix at front haulage axle (114) medium position
Having front haulage sprocket wheel (115), front haulage chain (116) is rotating around being enclosed within duplex chain wheel (18) and front haulage sprocket wheel (113)
On；Described rear haulage axle (118) two ends are respectively disposed with rear haulage wheel (117), and rear haulage axle (118) middle part is provided with
Rear haulage sprocket wheel (119), rear haulage chain (120) be separately mounted to duplex chain wheel (18) and rear haulage sprocket wheel (119) it
Between.
A kind of circular shaft-type parts surface spraying plasma spraying equipment the most according to claim 1, it is characterised in that: institute
The clamping device (5) stated include rotating seat (51), end cap (52), rotary disk (53), lifting support (54), ear mount (55),
Sleeve (56), column (57), crossbeam (58), locking pin (59) and support bar (510)；Described rotating seat (51) is
Cylindrical structure, rotating seat offers screwed hole on (51), is provided with fixed hole below screwed hole, and screwed hole is provided above
Spacing hole；Described end cap (52) is arranged on rotating seat (51) upper end, and end cap (52) and offers through hole, and through hole is straight
Footpath is slightly less than spacing hole diameter；Described rotary disk (53) side, upper end is provided with swing handle, and rotary disk (53) middle part is opened
It is provided with installing hole, uses interference mode to be connected between lifting support (54) and the installing hole at rotary disk (53) middle part, and rise
Being provided with the external screw thread matched with rotating seat (51) upper screwed hole on descending branch post (54), lifting support (54) upper end is arranged
There is mounting platform；At the medium position of the mounting platform that described ear mount (55) is fixed on lifting support (54), sleeve (56)
It is connected by hinge between bottom with ear mount (55), and on sleeve (56), offers the counterbore installed for spray gun；Described
Column (57) be fixed on mounting platform, and column (57) is positioned at the left side of counterbore；Described crossbeam (58) one end with
Column is connected by rotational pin between (57), and crossbeam (58) other end offers through hole, and through hole is provided with female thread,
Locking pin (59) is arranged in through hole, and is provided with the outer spiral shell matched with female thread on through hole on locking pin (59) lateral wall
Stricture of vagina；Described support bar (510) is arranged on the right side of counterbore, and support bar (510) is arranged in " V " type stood upside down.
A kind of circular shaft-type parts surface spraying plasma spraying equipment the most according to claim 1, it is characterised in that: institute
Arc concave station seat it is provided with respectively on the front haulage axle (114) stated and rear haulage axle (118), and arc concave station seat and base
(11) welding manner is used to be connected between the arc boss seat on lower surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410606214.3A CN104372286B (en) | 2014-10-30 | 2014-10-30 | A kind of circular shaft-type parts surface spraying plasma spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410606214.3A CN104372286B (en) | 2014-10-30 | 2014-10-30 | A kind of circular shaft-type parts surface spraying plasma spraying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104372286A CN104372286A (en) | 2015-02-25 |
| CN104372286B true CN104372286B (en) | 2016-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410606214.3A Active CN104372286B (en) | 2014-10-30 | 2014-10-30 | A kind of circular shaft-type parts surface spraying plasma spraying equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN104372286B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108570637B (en) * | 2018-05-11 | 2020-01-07 | 广州市尤特新材料有限公司 | Hot spraying rotating target equipment tool |
| CN113755778B (en) * | 2021-09-09 | 2023-07-07 | 浙江固特气动科技股份有限公司 | Gate valve machining process and device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62204875A (en) * | 1986-03-03 | 1987-09-09 | Nippon Alum Mfg Co Ltd:The | Spraying apparatus |
| CN103184405A (en) * | 2011-12-31 | 2013-07-03 | 上海沪能防腐隔热工程技术有限公司 | Movable type automatic lifting metal spraying device for side surface spraying |
| CN204251686U (en) * | 2014-10-30 | 2015-04-08 | 程敬卿 | A kind of circular shaft-type parts surface spraying plasma spraying equipment |
-
2014
- 2014-10-30 CN CN201410606214.3A patent/CN104372286B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62204875A (en) * | 1986-03-03 | 1987-09-09 | Nippon Alum Mfg Co Ltd:The | Spraying apparatus |
| CN103184405A (en) * | 2011-12-31 | 2013-07-03 | 上海沪能防腐隔热工程技术有限公司 | Movable type automatic lifting metal spraying device for side surface spraying |
| CN204251686U (en) * | 2014-10-30 | 2015-04-08 | 程敬卿 | A kind of circular shaft-type parts surface spraying plasma spraying equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104372286A (en) | 2015-02-25 |
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Effective date of registration: 20220705 Address after: 241000 No.10 factory building, Torch Industrial Park, Wuhu hi tech Industrial Development Zone, Anhui Province Patentee after: Anhui Dingheng Industry Group Co.,Ltd. Address before: 241000 the 3 layer of 11 small and medium enterprises Pioneer Park in Wuhu hi tech Industrial Development Zone, Anhui. Patentee before: Cheng Jingqing |
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