CN104371510A - Ultraviolet light curable metal anticorrosive paint and preparation method thereof - Google Patents

Ultraviolet light curable metal anticorrosive paint and preparation method thereof Download PDF

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Publication number
CN104371510A
CN104371510A CN201410682953.0A CN201410682953A CN104371510A CN 104371510 A CN104371510 A CN 104371510A CN 201410682953 A CN201410682953 A CN 201410682953A CN 104371510 A CN104371510 A CN 104371510A
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ultraviolet light
metal anti
corrosive paint
corrosion
light polymerization
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赵云龙
徐凯
徐靖
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Zhangjiagang Free Trade Zone Guanxiang Trade Co Ltd
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Zhangjiagang Free Trade Zone Guanxiang Trade Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/06Unsaturated polyesters having carbon-to-carbon unsaturation
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    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
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    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc

Abstract

The invention relates to the technical field of corrosion protection of metals and in particular relates to ultraviolet light curable metal anticorrosive paint. The ultraviolet light curable metal anticorrosive paint is composed of the following components in percentage by mass: light-cured resin, a light-cured monomer, an adhesion promoter, a photoinitiator, a dispersing agent, zinc powder and graphene. The ultraviolet light curable metal anticorrosive paint provided by the invention has the advantages of no solvent evaporation, no pollution to the environment, no need of heating for curing, direct curing after spraying, high curing speed, low energy consumption, high efficiency, good flexibility, good adhesion force, excellent corrosion resistance and the like; meanwhile, by strictly controlling usage amounts of zinc and graphene, a good effect on corrosion prevention of metal is realized, corrosion of the metal can be slowed down, and cost is reduced; besides, a uniform passivation layer and a uniform corrosion inhibition layer are formed on the surface of the metal, so that corrosion of the whole coating is slowed down at the same time, and excellent water resistance, alkali resistance, artificial weathering aging resistance and corrosion resistance are given to the paint, therefore, the ultraviolet light curable metal anticorrosive paint is an ideal choice for temporary corrosion prevention of steel pipes produced by steel manufacturers.

Description

A kind of ultraviolet light polymerization metal anti-corrosive paint and preparation method thereof
Technical field
The present invention relates to technical field of metal anti-corrosion, particularly relate to a kind of ultraviolet light polymerization metal anti-corrosive paint and preparation method thereof.
Background technology
Metallic substance damages by the effect of surrounding medium, is called metallic corrosion.The corrosion of metal is modal etch state.During corrosion, the interface of metal there occurs chemistry or electrochemistry heterogeneous reaction, make metal proceed to oxidation (ion) state.This significantly can reduce the mechanical property such as intensity, plasticity, toughness of metallic substance, destroy the geometrical shape of hardware, increase the wearing and tearing between part, worsen the physicals such as electricity and optics, in the work-ing life of shortening equipment, even cause the catastrophic failure such as fire, blast.The financial loss that U.S. 1975 causes because of metallic corrosion is 70,000,000,000 dollars, account for the 4.2%. of national economy total output value then according to statistics, the indirect loss such as stopping production, power failure that 10 ~ 20%. metallic corrosion accidents that the iron and steel loss of causing due to metallic corrosion every year accounts for output of steel then cause just more cannot calculate.Corrosion of metal phenomenon is very general.As ferrous products gets rusty (Fe 2o 3xH 2o), there is hickie (Al in aluminum products surface 2o 3), brass work surface produces verdigris [Cu 2(OH) 2cO 3], silverware surface stain (Ag 2s, Ag 2etc. O) all belong to metallic corrosion, the corrosion of the metal that wherein consumption is maximum---ferrous products is the most common.Meanwhile, corrosion also may become the obstacle of production development and scientific-technical progress.
Graphene is a kind of novel material of the individual layer sheet structure be made up of carbon atom.Be a kind ofly form with sp2 hybridized orbital the flat film that hexangle type is honeycomb lattice by carbon atom, only have the two-dimensional material of a carbon atom thickness.Graphene is the thinnest in the world is at present the hardest nano material also, and it is almost completely transparent, only absorbs the light of 2.3%; Thermal conductivity is up to 5300W/mK, and higher than carbon nanotube and diamond, under normal temperature, its electronic mobility is more than 15000cm2/Vs, again than CNT (carbon nano-tube) or silicon wafer height, and resistivity only about 10-6 Ω cm, than copper or silver lower, be the material that resistivity is minimum in the world at present.At present, also report that no matter Graphene is directly prepare on copper or nickel, or transfer on other metals, all can provide anti-corrosion protection.Copper coating cultivates single-layer graphene, adopts chemical Vapor deposition process, and slower than naked copper seven times of corrosion meeting, nickel coating cultivates multi-layer graphene, corrodes slower than naked nickel more than 20 times.Single-layer graphene has identical anti-corrosion protection effect, and just as conventional organic coating, but the latter wants thick more than five times.
Summary of the invention
The object of the invention is: a kind of ultraviolet light polymerization metal anti-corrosive paint is provided, there is solvent-free volatilization, environmentally safe, without the need to being heating and curing, spray complete namely curable, curing speed is fast, energy consumption is low, efficiency is high, snappiness is good, sticking power is good, the advantages such as antiseptic property is excellent, simultaneously, by strictly controlling the consumption of zinc and Graphene, good effect is played to the antirust of metal, metallic corrosion can be slowed down, reduce costs, form uniform passivation layer and corrosion-inhibiting layer in metallic surface simultaneously, make the synchronous inhibition of whole coating, and impart the water-fast of this coating excellence, alkaline-resisting and artificial weathering ageing resistance's antiseptic property, it is the interim anticorrosion desirable selection of iron and steel producer steel pipe.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of ultraviolet light polymerization metal anti-corrosive paint, composed of the following components by mass percentage:
Light-cured resin 20-30%,
Photo-curing monomer 25-50%,
Adhesion promoter 0.1-5%,
Light trigger 5-10%,
Dispersion agent 0-2%,
Zinc powder 10-20%,
Graphene 25-30%.
Particularly, described light-cured resin is one or more in epoxy acrylate, urethane acrylate, polyester acrylate and acrylic resin.
Particularly, described photo-curing monomer is (methyl) acrylate of 1 ~ 6 official's energy.
As preferably, described photo-curing monomer be 1 ~ 3 official can (methyl) acrylate.
Photo-curing monomer is chosen as one or more in tri (propylene glycol) diacrylate, neopentylglycol diacrylate, 1,6 hexanediol diacrylate, hydroxyethyl methylacrylate, Viscoat 295.
Particularly, described dispersion agent is silicon class coupling agent or titanium system coupling agent.
Particularly; described light trigger adopts 1-hydroxy-cyclohexyl-phenyl ketone, 2; 4; 6-trimethyl benzoyl diphenyl base phosphine oxide, 2-hydroxy-2-methyl-1-phenyl-1-acetone, two (2; 4,6-trimethylbenzoyl)-phenyl phosphine oxide, 1-hydroxy-cyclohexan alkyl-phenyl ketone, one in 2-methyl isophthalic acid-[4-methylthio group phenyl]-2-morpholinyl-1-acetone.
Particularly, described adhesion promoter is titanate ester or alkyl phosphate class.
Particularly, described zinc powder is flake zinc powder, and the mean diameter of described zinc powder is 1-10 μm.
Particularly, described Graphene is graphene microchip powder, and the thickness of described graphene microchip powder is 1-10nm, and diameter is 5-10 μm.
A preparation method for ultraviolet light polymerization metal anti-corrosive paint, comprises the steps:
1) take the half of above-mentioned photo-curing monomer weight in container, add light-cured resin while stirring, then adhesion promoter, dispersion agent, zinc powder and Graphene mix 30 minutes;
2) then light trigger is dispersed in remaining photo-curing monomer, stirs 5 minutes;
3) by step 1) and step 2) liquid mixing that obtains, fully stir 10 minutes, obtain ultraviolet light polymerization metal anti-corrosive paint.
Embodiment
A preparation method for ultraviolet light polymerization metal anti-corrosive paint, comprises the steps:
1) take the half of above-mentioned photo-curing monomer weight in container, add light-cured resin while stirring, then adhesion promoter, dispersion agent, zinc powder and Graphene mix 30 minutes;
2) then light trigger is dispersed in remaining photo-curing monomer, stirs 5 minutes;
3) by step 1) and step 2) liquid mixing that obtains, fully stir 10 minutes, obtain ultraviolet light polymerization metal anti-corrosive paint.
The metallic paint general property that above-described embodiment 1 to embodiment 4 and comparative example 1 to comparative example 4 provide is tested according to GB/T 9755-2001:
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on specification sheets, must determine its technical scope according to right.

Claims (10)

1. a ultraviolet light polymerization metal anti-corrosive paint, composed of the following components by mass percentage:
Light-cured resin 20-30%,
Photo-curing monomer 25-50%,
Adhesion promoter 0.1-5%,
Light trigger 5-10%,
Dispersion agent 0-2%,
Zinc powder 10-20%,
Graphene 25-30%.
2. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described light-cured resin is one or more in epoxy acrylate, urethane acrylate, polyester acrylate and acrylic resin.
3. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described photo-curing monomer is (methyl) acrylate of 1 ~ 6 official's energy.
4. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 3, is characterized in that: described photo-curing monomer is (methyl) acrylate of 1 ~ 3 official's energy.
5. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described dispersion agent is silicon class coupling agent or titanium system coupling agent.
6. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1; it is characterized in that: described light trigger adopts 1-hydroxy-cyclohexyl-phenyl ketone, 2; 4; 6-trimethyl benzoyl diphenyl base phosphine oxide, 2-hydroxy-2-methyl-1-phenyl-1-acetone, two (2; 4,6-trimethylbenzoyl)-phenyl phosphine oxide, 1-hydroxy-cyclohexan alkyl-phenyl ketone, one in 2-methyl isophthalic acid-[4-methylthio group phenyl]-2-morpholinyl-1-acetone.
7. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described adhesion promoter is titanate ester or alkyl phosphate class.
8. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described zinc powder is flake zinc powder, and the mean diameter of described zinc powder is 1-10 μm.
9. a kind of ultraviolet light polymerization metal anti-corrosive paint as claimed in claim 1, is characterized in that: described Graphene is graphene microchip powder, the thickness of described graphene microchip powder is 1-10nm, and diameter is 5-10 μm.
10. a preparation method for ultraviolet light polymerization metal anti-corrosive paint, comprises the steps:
1) take the half of above-mentioned photo-curing monomer weight in container, add light-cured resin while stirring, then adhesion promoter, dispersion agent, zinc powder and Graphene mix 30 minutes;
2) then light trigger is dispersed in remaining photo-curing monomer, stirs 5 minutes;
3) by step 1) and step 2) liquid mixing that obtains, fully stir 10 minutes, obtain ultraviolet light polymerization metal anti-corrosive paint.
CN201410682953.0A 2014-11-24 2014-11-24 Ultraviolet light curable metal anticorrosive paint and preparation method thereof Pending CN104371510A (en)

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Cited By (22)

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CN104877562A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet curable high-performance anti-adhesive agent used in electronic field
CN104877568A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet curable high-strippability anti-adhesive agent used in electronic field
CN104877546A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet curing anti-corrosion anti-electrostatic coating for metal
CN104877550A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet-curing composite antimicrobial anticorrosive paint for metals
CN104877529A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet curable high-gloss environmental protection paint used for plastics
CN104877547A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet-light curing antibacterial, antiseptic and antistatic coating for metals
CN104910721A (en) * 2015-06-09 2015-09-16 成都纳硕科技有限公司 Antirust ultraviolet-curing paint
CN104927628A (en) * 2015-06-09 2015-09-23 成都纳硕科技有限公司 Anti-aging UV curing coating
CN104927629A (en) * 2015-06-09 2015-09-23 成都纳硕科技有限公司 Wear-resistant fluorescent UV curing waterborne coating
CN104962150A (en) * 2015-06-09 2015-10-07 成都纳硕科技有限公司 Antirust UV-cured water-based paint
CN105086808A (en) * 2015-07-30 2015-11-25 东莞英铭化工有限公司 Anti-falling photocureable coating
CN105176326A (en) * 2015-09-23 2015-12-23 常州大学 Photocuring joint coating provided with graphene filler and preparing method thereof
CN105331275A (en) * 2015-08-11 2016-02-17 国网山东省电力公司临沂供电公司 Closed low-voltage distribution box
CN105440932A (en) * 2015-08-11 2016-03-30 国网山东省电力公司临沂供电公司 High-temperature-resistant corrosion-resistant power distribution box
CN106189418A (en) * 2016-07-22 2016-12-07 长飞光纤光缆股份有限公司 A kind of photocureable coating based on Graphene and preparation method thereof
CN107218449A (en) * 2017-06-07 2017-09-29 江苏万奇电器集团有限公司 A kind of pipe fitting with heat insulation function
CN108288085A (en) * 2018-02-09 2018-07-17 黄唏 Graphene slurry, preparation method and applications
CN108384406A (en) * 2018-05-29 2018-08-10 四川理工学院 A kind of graphene oxide UV is coating material solidified and preparation method thereof
CN110423496A (en) * 2019-07-29 2019-11-08 湖南省金海科技有限公司 Low-light curing and anticorrosive coating
CN110423542A (en) * 2019-09-11 2019-11-08 中国科学院兰州化学物理研究所 A kind of anticorrosive paint and the preparation method and application thereof
CN113770009A (en) * 2021-09-14 2021-12-10 云南大泽电极科技股份有限公司 Liquid level anticorrosion process for negative plate for electrolytic zinc
CN116396676A (en) * 2023-04-24 2023-07-07 贵州航天风华精密设备有限公司 Graphene high-hardness heavy-duty anticorrosive paint and preparation method thereof

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CN104877568A (en) * 2015-05-15 2015-09-02 成都纳硕科技有限公司 Ultraviolet curable high-strippability anti-adhesive agent used in electronic field
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CN104927628A (en) * 2015-06-09 2015-09-23 成都纳硕科技有限公司 Anti-aging UV curing coating
CN104927629A (en) * 2015-06-09 2015-09-23 成都纳硕科技有限公司 Wear-resistant fluorescent UV curing waterborne coating
CN104962150A (en) * 2015-06-09 2015-10-07 成都纳硕科技有限公司 Antirust UV-cured water-based paint
CN105086808A (en) * 2015-07-30 2015-11-25 东莞英铭化工有限公司 Anti-falling photocureable coating
CN105331275A (en) * 2015-08-11 2016-02-17 国网山东省电力公司临沂供电公司 Closed low-voltage distribution box
CN105440932A (en) * 2015-08-11 2016-03-30 国网山东省电力公司临沂供电公司 High-temperature-resistant corrosion-resistant power distribution box
CN105176326A (en) * 2015-09-23 2015-12-23 常州大学 Photocuring joint coating provided with graphene filler and preparing method thereof
CN105176326B (en) * 2015-09-23 2017-09-08 常州大学 A kind of photocuring repaired mouth coating of graphene filler and preparation method thereof
CN106189418A (en) * 2016-07-22 2016-12-07 长飞光纤光缆股份有限公司 A kind of photocureable coating based on Graphene and preparation method thereof
CN107218449A (en) * 2017-06-07 2017-09-29 江苏万奇电器集团有限公司 A kind of pipe fitting with heat insulation function
CN108288085A (en) * 2018-02-09 2018-07-17 黄唏 Graphene slurry, preparation method and applications
CN108384406A (en) * 2018-05-29 2018-08-10 四川理工学院 A kind of graphene oxide UV is coating material solidified and preparation method thereof
CN110423496A (en) * 2019-07-29 2019-11-08 湖南省金海科技有限公司 Low-light curing and anticorrosive coating
CN110423542A (en) * 2019-09-11 2019-11-08 中国科学院兰州化学物理研究所 A kind of anticorrosive paint and the preparation method and application thereof
CN110423542B (en) * 2019-09-11 2020-07-03 中国科学院兰州化学物理研究所 Anticorrosive paint and preparation method and application thereof
CN113770009A (en) * 2021-09-14 2021-12-10 云南大泽电极科技股份有限公司 Liquid level anticorrosion process for negative plate for electrolytic zinc
CN116396676A (en) * 2023-04-24 2023-07-07 贵州航天风华精密设备有限公司 Graphene high-hardness heavy-duty anticorrosive paint and preparation method thereof

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