CN104371460B - A kind of electric power pylon zinc surface repairs coating and preparation method thereof - Google Patents

A kind of electric power pylon zinc surface repairs coating and preparation method thereof Download PDF

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Publication number
CN104371460B
CN104371460B CN201410730142.3A CN201410730142A CN104371460B CN 104371460 B CN104371460 B CN 104371460B CN 201410730142 A CN201410730142 A CN 201410730142A CN 104371460 B CN104371460 B CN 104371460B
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zinc
coating
electric power
power pylon
inorgent
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CN104371460A (en
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高瑾
李晓刚
田东波
宋东东
李辛庚
王学刚
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University of Science and Technology Beijing USTB
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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University of Science and Technology Beijing USTB
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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Abstract

A kind of electric power pylon zinc surface repairs coating and preparation method thereof, belongs to anticorrosive paint and field of coating.Zinc surface is repaired coating and is made up of double-component terpolymer resin, solvent, dispersant, organic inorganic hybridization agent Inorgent A, compound zinc powder, Composite Anticorrosive Pigment Using, diluent, isocyanates firming agent;On galvanizing, electrogalvanizing, Q235 (St3), Q235 (St2) base material, the coating 2000h of resistance to ultraviolet prepared by the present invention, resistance to neutral salt spray is more than 3000h, has the feature of bottom surface one;Improve further with corrosion resistance coating after finish paint compatibility.In addition to the reparation for power transmission tower zinc protective layer, the excellent protective of zinc surface reparation coating, corrosion resistance meet the long period protection requirements of steel construction, can widespread adoption protect in the heavy of steel construction.

Description

A kind of electric power pylon zinc surface repairs coating and preparation method thereof
Technical field
The invention belongs to anticorrosive paint and field of coating, especially for electric power pylon zinc protective layer (Hot-dip Galvanizing Coating, plating Zinc layers, zinc-rich coating etc.) reparation and other steel construction heavy anti-corrosion paint fields, relate to a kind of zinc and repair coating composition, preparation Technique.
Background technology
The zinc protective layer technology such as galvanizing, hot spray painted zinc, electrogalvanizing, zinc-rich paint are widely used in the protection of electric power pylon, In construction, application process, electric power pylon zinc protective layer unavoidably produces the defects such as breakage, and first corrosion failure protects at zinc The weakness such as the defect of layer, breakage are carried out, and particularly in the severe rugged environments such as heavy industry contaminated area, the inefficacy of zinc protective layer is big Big quickening, the safety of extreme influence electric power pylon is on active service, and is electric power pylon peace to repairing in time of this kind of overcoat damaged part The full important leverage being on active service.
To carry out application on zinc protective layer surface and to play good cathodic protection effect, can construct flexibly, have close The zinc-rich paint of cathodic protection effect is one of selection.Both at home and abroad zinc-rich paint is done substantial amounts of research: Schaefer K, king Space pond takes to add nano zinc powder, a small amount of spherical zinc powder that adulterates in zinc flake in spherical zinc powder to optimize zinc powder respectively The mode of intergranular electric conductivity, improves the corrosion resistance of coating;Arianpouya N, Gergely A, Akbarinezhad E adopt respectively Take addition Nano-Zinc and nano clay composition, polypyrrole coated aluminum oxide-multi-walled carbon nano-tubes, polyaniline-nanoclay multiple The inert fillers such as compound improve corrosion resistance coating with the mode of high conductivity substance composite.Surface before zinc-rich paint application Process grade more than St2.5 to be reached, and in the environment of electric power pylon is on active service, resource, energy source configuration are not in place, and defeated Ferroelectric tower is complex-shaped, and there are no small height, electric tool and other surface treating appliance in upkeep operation region distance ground Stress efficacy is difficult to ensure that, the certain red rust of surface residual after process, white rust, carries out application on such surface, it is impossible to protect Demonstrate,proving adhesive strength and the corrosion resistance of zinc-rich coating, the zinc protective layer of low prepared surface is repaired the research and development of coating and is brought into schedule, Gao Xiang, Chen Yun et al. utilizes bi-component epoxide-resin to be film forming matter, coupling flake zinc powder, the agent of organic turn of rust is to low prepared surface zinc-rich Certain research has been done in the preparation of coating, and when neutral salt spray 800h, corrosion occurs in coating, and barrier propterty is coated with far below conventional zinc-rich Material.
The zinc protective layer reparation of low prepared surface needs to meet three below and requires: reparation will be to zinc protective layer Cathodic protection function has repairing effect;Reparation and zinc protective layer (galvanizing that particularly surface can be low, galvanizing, electricity Zinc-plated) surface to have the good compatibility and preferable adhesion property;Reparation and zinc protective layer breakage corrosion iron-based (low-treated surface) should well adhere to and have band rust antirust function.The zinc protective layer meeting these requirements repairs coating patents Rare report, repairs coating with the low prepared surface zinc protective layer that zinc protective layer has the preferable compatibility, barrier propterty is higher Develop the most necessary.
Summary of the invention
Present invention aim at the maintenance needs for electric power pylon zinc protective layer, it is provided that a kind of zinc protective layer reparation is coated with Material.
A kind of electric power pylon zinc surface repairs coating, it is characterised in that by double groups containing functional group Cl, OH Part terpolymer resin, solvent, dispersant, hybrid inorganic-organic agent Inorgent-A, compound zinc powder, Composite Anticorrosive Pigment Using, dilute Release agent, isocyanates firming agent composition.On galvanizing, electrogalvanizing, Q235 (St3), Q235 (St2) base material, the zinc of preparation is repaiied The overcoating layer 2000h of resistance to ultraviolet, resistance to neutral salt spray is more than 3000h, and has the feature of bottom surface one.
Electric power pylon zinc surface prepared by the present invention repairs coating, and its composition range is: bi-component terpolymer resin 6wt%~10wt%, solvent 28wt%~34wt%, dispersant 1wt%~4wt%, hybrid inorganic-organic agent Inorgent- A1wt%~5wt%, compound zinc powder 38wt%~45wt%, Composite Anticorrosive Pigment Using 4wt%~10wt%, diluent 2wt%~ 10wt%, firming agent 2wt%~8wt%.
Bi-component terpolymer resin used is any in acrylic acid, acrylic acid methyl ester., butyl acrylate, vinylacetate Any one and hydroxy vinyl alcohol (30~40) in mass ratio in a kind of and vinyl chloride, chloropropene: (35~45): (12~18) altogether Poly-prepared.Acrylic acid, acrylic acid methyl ester., butyl acrylate etc. can improve the resistance to ag(e)ing of resin ,-Cl in vinyl chloride, chloropropene Can improve the bond strength of resin and base material, vinylacetate, hydroxy vinyl alcohol can provide resin and the solidification of Carbimide. acid esters anti- The active group answered.Acrylic monomer can improve the resistance to ag(e)ing of resin, and polyvinyl chloride-base monomer can improve resin and base material Bond strength, in hydroxy vinyl alcohol-OH and Carbimide. acid esters curing reaction make resin have different substrate materials (corrosion iron and steel, Old galvanizing, old zinc coat, damaged zinc-rich coating) low-treated surface have excellent adhesion property.
Solvent for use by methyl isoamyl ketone, butyl acetate, ethyl acetate, N,N-dimethylformamide according to mass ratio (30 ~45): (24~32): (26~36): (2~6) are blended.
Hybrid inorganic-organic agent Inorgent-A used is with epoxy radicals silicone hydride, hydrosulphonyl silane, acryloxypropyl silicon In alkane, isopropoxy titanate esters, fluoroacetic acid chelate group titanate esters, tetraethyl orthosilicate, at least two is reaction monomers, with deionization Water, alcohol mixeding liquid are reaction medium, and in b diammonium edta, 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), at least one is for catalysis Agent, prepares at a temperature of 40 DEG C~60 DEG C, can improve the resin cohesive force to filler, strengthens thermostability and the chemically-resistant of coating Property;
Zinc powder used compound be 500 mesh to 1200 mesh spherical zinc powders: 1200 mesh are to 5000 mesh spherical zinc powder and zinc flakes Composition, three kinds of powder quality ratios are (25~38): (15~30): (3~8), and utilize hybrid inorganic-organic agent Inorgent-A Carry out coupling process;
Composite Anticorrosive Pigment Using used is by zinc phosphate, zinc chromate, aluminium triphosphate, zinc molybdate, zinc oxide, titanium dioxide, strontium chromium Any four composition in Huang;Composite Anticorrosive Pigment Using coupling hybrid inorganic-organic agent, through three-roll grinder or colloid mill or other are strong Power dispersion mechanical treatment, re-uses after obtaining Composite Anticorrosive Pigment Using concentrated pulp;
Diluent used is ethyl acetate or butyl acetate, No. 200 industrial napthas, toluene or dimethylbenzene, butanone or methyl Isobutyl ketone 1:3:2:1 in mass ratio mixes.
Dispersant used is polybasic carboxylic acid or polymerization body, and dispersion effect is splendid.
Hybrid inorganic-organic agent Inorgent-A significantly improves adhesive strength between coating and base material, greatly improves coating resistance to Erosion property;In compound zinc powder, substrate surface hole can effectively be permeated by ultra-fine component, strengthens the coating after normal temperature cure to base Material cathodic protection;Composite Anticorrosive Pigment Using can chelate red rust, stablize white rust, strengthens coating to the base material of low-treated surface Protective action;For various zinc protective layers, there is particularly pertinent protection advantage, can carry out highly efficient after compatibility finish paint Splendid cathodic protection.
As mentioned above electric power pylon repairs the preparation method of coating with zinc surface, it is characterised in that include following operation:
(1) terpolymer resin and the solvent mixing of 13~16 parts, the addition 1 of 3~4 parts (being mass parts, lower same) are taken ~the dispersant of 1.5 parts, mechanical agitation 15~30min;
(2) aluminium triphosphate of 2~4 parts, the strontium chromate of 2~4 parts, the titanium dioxide of 1~3 part, the zinc oxide of 1~2 part are taken Or the trimerization phosphorus of the zinc chromate of 2~4 parts, the zinc molybdate of 2~4 parts, the titanium dioxide of 1~3 part, the zinc phosphate of 1~2 part or 2~4 parts Acid aluminum, the titanium dioxide of 2~4 parts, the strontium chromate of 1~3 part, the zinc oxide of 1~2 part, add the hybrid inorganic-organic agent of 1~2 part Inorgent-A, through three-roll grinder or colloid mill or other high force dispersion mechanical treatments 45~80min, obtains composite antirust face Material concentrated pulp;
(3) take the compound zinc powder of 38~45 parts, the hybrid inorganic-organic agent Inorgent-A of 1 part adds step (1) gained System, strongly mechanical agitation 30~45min;
(4) take the terpolymer resin of 4~5 parts, dispersion pulp that the solvent of 17~23 parts, 6~10 parts of steps (2) prepare, Mixing, adds the dispersant of 1.5~2 parts, 1~1.5 part of hybrid inorganic-organic agent Inorgent-A, mixes after stirring 15~30min Add the system of step (3) gained after even, obtain component A;
(5) component A and isocyanates firming agent, diluent are mixed in the range of mentioned component, ripening 25~40min The modes such as brushing, spraying can be used to construct.
On galvanizing, electrogalvanizing, Q235 (St3), Q235 (St2) base material, the resistance to ultraviolet of coating prepared by the present invention 2000h, resistance to neutral salt spray is more than 3000h, has the feature of bottom surface one;Carry further with corrosion resistance coating after finish paint compatibility High.In addition to for the reparation of zinc protective layer, the excellent protective of zinc surface reparation coating, corrosion resistance meet the length of steel construction Cycle protection requirements, can widespread adoption protect in the heavy of steel construction.
Detailed description of the invention
Embodiment 1
(1) solvent of the terpolymer resin and 13g that take 3g mixes, and adds the dispersant of 1.5g, the organic-nothing of 0.62g Machine hydridization agent Inorgent-A, mechanical agitation 15~30min;
(2) taking the aluminium triphosphate of 2g, the strontium chromate of 1.5g, the titanium dioxide of 1.5g, the zinc oxide of 2g adds step (1) institute In finely dispersed system, strongly mechanical agitation 45min~80min;
(3) the compound zinc powder taking 42g adds step (2) gained system, mechanical agitation 30~45min;
(4) solvent of the terpolymer resin and 17g that take 5g mixes, and adds the dispersant of 1.5g after stirring 15~30min, 2.5g hybrid inorganic-organic agent Inorgent-A, adds the system of step (3) gained, obtains component A after mixing;
(5) solvent taking 1.2g mixes with firming agent, obtains component B that solid content is 65%;
(6) it is that 65% component B mixes according to mass ratio 1:24 with component A by solid content, stirs;
(7) add 3g diluent, after ripening 30min, prepare zinc reparation, per pass 50 μm, brush in manual brushing mode It is coated with 3 roads;
Embodiment 2
(1) solvent of the terpolymer resin and 17g that take 4g mixes, and adds the dispersant of 1g, the hybrid inorganic-organic of 1g Agent Inorgent-A, mechanical agitation 15~30min;
(2) appropriate zinc chromate, zinc molybdate, titanium dioxide, zinc phosphate, hybrid inorganic-organic agent Inorgent-A are taken by quality Ratio 3:2:2:3:4 mixture, grinds 45min~80min through three-roll grinder, prepares Composite Anticorrosive Pigment Using slip;
(3) take the compound zinc powder of 40g, 7g step (2) gained slip add step (1) gained system, mechanical agitation 15~ 30min;
(4) taking the terpolymer resin of 4g, after the stirring solvent 15~30min of 13g, add the dispersant of 1g, 2g is organic- Inorganic hybridization agent Inorgent-A adds the system of step (3) gained, obtains component A;
(5) solvent taking 1.7g mixes with firming agent, obtains component B that solid content is 50%;
(6) component B that solid content is 50% is mixed according to mass ratio 1:19 with A, stir;
(7) add 5g diluent, after ripening 30min, prepare zinc reparation, per pass 50 μm, brush in manual brushing mode It is coated with 3 roads;
Embodiment 3
(1) take the terpolymer resin of 3g, the solvent of 13g, 2g hybrid inorganic-organic agent Inorgent-A, stir evenly;
(2) taking the aluminium triphosphate of 3g, the titanium dioxide of 2g, the strontium chromate of 1.5g, the zinc oxide of 2g adds step (1) and is divided Dissipating in uniform system, adjusting colloid mill mill spacing is under 25 μm~30 μm, grinds 45min~80min;
(3) adjusting colloid mill mill spacing is 45 μm~50 μm, adds 44g and is combined zinc powder grinding 15~30min;
(4) take the solvent of the terpolymer resin of 5g, 17g, add the dispersant of 1.5g, 1 part of hybrid inorganic-organic agent Inorgent-A adds the system of step (3) gained, obtains component A;
(6) 3g firming agent is added in component A, stir;
(7) add 2g diluent, after ripening 30min, prepare zinc reparation, per pass 50 μm, brush in manual brushing mode It is coated with 3 roads;
Embodiment 1 is selected to do film performance analysis.
Film performance
The traditional performance of film, corrosion resistance, resistance to ag(e)ing are excellent, see attached list 1,2.
Subordinate list 1 zinc reparation traditional performance table
Subordinate list 2. zinc reparation corrosion resisting property and ageing-resistant performance table
The technological innovation of the present invention is as follows:
(1) resin used is to be formed by multiclass function monomer copolymerization, and it is good attached that the existence of a large amount of-Cl makes resin possess Performance ,-NHCO-the key of-OH and the generation of isocyanates firming agent cross-linking reaction makes resin strength be attached to substrate surface, has The addition of machine-inorganic hybridization agent Inorgent-A further enhancing the adhesive strength of resin so that band is become rusty base material, low by coating The adhesion property of surface energy electrogalvanizing is splendid;
(2) compound zinc powder used by is that spherical zinc powder is even through self-control hybrid inorganic-organic agent Inorgent-A with zinc flake Preparing after connection, in coating film forming procedure, in compound zinc powder, major part zinc flake, can be distributed on coating top, forms lamellar Layer;And tightly packed at coat inside spherical zinc powder, a small amount of zinc flake hashes wherein, and the cathodic protection effect of zinc powder is increased By force, corrosion resistance coating improves;
(3) with the addition of multiple and that the zinc reparation coating system compatibility is good rust resisting pigment, make coating possess stable residual The ability of corrosion (red rust, white rust), compares with general zinc-rich paint, and band rust (red rust, white rust) base material is prevented by zinc reparation Ability of protecting greatly strengthens;
(4) on multiple zinc protective layer surface, corrosion resistance coating, resistance to ag(e)ing are splendid, at galvanizing, electrogalvanizing, Q235 (St3), on Q235 (St2) base material, the zinc protective layer reparation 2000h of resistance to ultraviolet, resistance to neutral salt spray is more than 3000h, it is achieved that The integration of coating bottom surface.

Claims (7)

1. an electric power pylon zinc surface repairs coating, it is characterised in that by the double-component containing functional group Cl, OH Terpolymer resin, solvent, dispersant, hybrid inorganic-organic agent Inorgent-A, compound zinc powder, Composite Anticorrosive Pigment Using, dilution Agent, isocyanates firming agent composition;Hybrid inorganic-organic agent Inorgent-A used be with epoxy radicals silicone hydride, hydrosulphonyl silane, In acryloxypropyl silane, isopropoxy titanate esters, fluoroacetic acid chelate group titanate esters, tetraethyl orthosilicate, at least two is reaction Monomer, with deionized water, alcohol mixeding liquid as reaction medium, with in b diammonium edta, 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP) extremely Few one is catalyst, prepares at a temperature of 40 DEG C ~ 60 DEG C;Zinc powder used compound be 500 mesh to 1200 mesh spherical zinc powders: 1200 Mesh forms to 5000 mesh spherical zinc powders and zinc flake, and three kinds of powder quality ratios are (25 ~ 38): (15 ~ 30): (3 ~ 8), and utilize Hybrid inorganic-organic agent Inorgent-A carries out coupling process.
2. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that its composition range is: double groups Divide terpolymer resin 6wt% ~ 10wt%, solvent 28wt% ~ 34wt%, dispersant 1wt% ~ 4wt%, hybrid inorganic-organic agent Inorgent-A 1wt% ~ 5wt%, compound zinc powder 38wt% ~ 45wt%, Composite Anticorrosive Pigment Using 4wt% ~ 10wt%, diluent 2wt% ~ 10wt%, isocyanates firming agent 2wt% ~ 8wt%.
3. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that bi-component ternary polymerization used Resin be in acrylic acid, acrylic acid methyl ester., butyl acrylate, vinylacetate in any one and vinyl chloride, chloropropene arbitrarily One and hydroxy vinyl alcohol (30 ~ 40) in mass ratio: (35 ~ 45): (12 ~ 18) copolymerization prepares.
4. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that solvent for use is by methyl isoamyl Ketone, butyl acetate, ethyl acetate, N,N-dimethylformamide are according to mass ratio (30 ~ 45):
(24 ~ 32): (26 ~ 36): (2 ~ 6) are blended.
5. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that Composite Anticorrosive Pigment Using used by Any four composition in zinc phosphate, zinc chromate, aluminium triphosphate, zinc molybdate, zinc oxide, titanium dioxide, strontium chromate;Composite antirust face Material coupling hybrid inorganic-organic agent, through three-roll grinder or colloid mill or other high force dispersion mechanical treatments, obtains composite antirust Re-use after pigment concentrate slurry.
6. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that diluent be ethyl acetate or Butyl acetate, No. 200 industrial napthas, toluene or dimethylbenzene, butanone or methylisobutylketone 1:3:2:1 in mass ratio mix.
7. electric power pylon zinc surface as claimed in claim 1 repairs coating, it is characterised in that dispersant used is polynary carboxylic Acid or polymerization body.
CN201410730142.3A 2014-12-04 2014-12-04 A kind of electric power pylon zinc surface repairs coating and preparation method thereof Expired - Fee Related CN104371460B (en)

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CN104946072A (en) * 2015-05-13 2015-09-30 浙江华彩化工有限公司 Corrosion-resistant powder coating for magnesium alloy
CN105385252B (en) * 2015-11-16 2017-12-08 国网山东省电力公司电力科学研究院 A kind of bottom surface integration anticorrosive paint
CN107474615B (en) * 2017-09-06 2019-07-23 中国科学院过程工程研究所 A kind of anti-corrosion self-healing coatings
CN114045078A (en) * 2021-11-25 2022-02-15 国网辽宁省电力有限公司朝阳供电公司 Hot galvanizing repair coating and preparation and use methods thereof

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CN101397474A (en) * 2007-03-12 2009-04-01 关西涂料株式会社 Coating composition excellent in corrosion resistance
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