CN104371291A - High-performance halogen-free flame-retardant long fiber reinforced polylactic acid composite material and preparation method thereof - Google Patents

High-performance halogen-free flame-retardant long fiber reinforced polylactic acid composite material and preparation method thereof Download PDF

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CN104371291A
CN104371291A CN201410706220.6A CN201410706220A CN104371291A CN 104371291 A CN104371291 A CN 104371291A CN 201410706220 A CN201410706220 A CN 201410706220A CN 104371291 A CN104371291 A CN 104371291A
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free flame
lactic acid
composite material
halogen
long fiber
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CN104371291B (en
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张道海
何敏
于杰
秦舒浩
郭建兵
瞿进
张翔
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GUIZHOU KAIKETE MATERIAL CO Ltd
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Abstract

The invention discloses a high-performance halogen-free flame-retardant long fiber reinforced polylactic acid composite material and a preparation method thereof. The preparation method includes that polylactic acid is adopted as matrix resin, processing temperature of the polylactic acid is increased by adding chain extender, a ternary random copolymer of styrene-acrylonitrile-glycidyl methacrylate is taken as a compatilizer, the compatilizer can improve bonding force between the matrix resin and fibers, and compatibility between the matrix resin and flexibilizer is improved; a one-step method is adopted to prepare the high-performance halogen-free flame-retardant long fiber reinforced (PLC) polylactic acid composite material, in other words, soaking of continuous fibers by the matrix resin is completed through a soaking die, coating of matrix fused mass with halogen-containing flame retardant on a soaking material strip is completed in a coating die, cooling and traction are performed, and the soaking material strip is cut into needed length through a granulator. Compared with an existing two-step method, the preparation method is simple in process, and the high-performance halogen-free flame-retardant long fiber reinforced polylactic acid composite material is excellent in mechanical performance and good in flame retardant effect.

Description

High-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, especially a kind of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material and preparation method thereof.
Background technology
Poly(lactic acid) (PLA) is a kind of biodegradable polymer, due to poly(lactic acid) abundance, cheap, and has good mechanical property, and increasing experts and scholars are very interested in the research and apply of poly(lactic acid).But poly-lactic acid material poor heat stability, easy firing, and during burning, molten drop phenomenon is serious, restriction poly(lactic acid) has the application in flame-retardancy requirements field in electronic product, automotive upholstery, electron electric power equipment, traffic etc., therefore need to carry out flame-retardant modified to it; Society, the awareness of safety of people improves, and the environmental protection concept of country is constantly strengthened, and therefore, using halogen-free flame retardants to prepare fire retardant material is very important problem.Because the requirement of people to quality product is more and more higher, the performance of common short fiber reinforced PLA material can not meet the demands, long fiber reinforcement PLA has the excellent performance such as high strength, high-modulus, high thermal stability and can meet people to high-performance and pursue, when preparing fire-retardant long fiber reinforced thermoplastic composites, traditional method is that two-step approach (that is: prepares fire-retardant master granule and long fiber reinforcement master batch first respectively, then mix and carry out injection moulding), and single stage method prepares fire-retardant long fiber reinforced thermoplastic composites technique simply, excellent performance.
Summary of the invention
The object of the invention is: a kind of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material and preparation method thereof is provided, it solves poly(lactic acid) poor heat stability, be easy to the problems such as burning, and improve the mechanical property of product, environment-friendly type is good, and technique is simple, to overcome the deficiencies in the prior art.
The present invention is achieved in that high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, calculate according to the mass fraction, comprise 75-95 part poly(lactic acid), 15-25 part toughner, 40-50 part fiber, 6-10 part compatilizer, 0.8-1.2 part chainextender, 0.8-1.2 part oxidation inhibitor, 15-25 part halogen-free flame retardants, 3-5 portions of synergist, 12-17 part char-forming agent and 1-3 part dispersion agent.
Described toughner is TPU or PBS.
Described fiber is the arbitrary combination of one or more in ramee, jute fibre, flax fiber, hemp fibre, glass fibre, kenaf, sisal fibers or bamboo fibers.
Described compatilizer is the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate.
Described halogen-free flame retardants is melamine polyphosphate.
Described synergist is quaternary alkylphosphonium salt intercalated montmorillonite, and described char-forming agent is tetramethylolmethane, and described dispersion agent is tetramethylolmethane stearate.
The preparation method of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, get 35-45 part poly(lactic acid), 8-12 part toughner and 3-5 part compatilizer drying for standby respectively, above-mentioned dried poly(lactic acid), compatilizer and toughner are mixed with 0.4-0.6 part chainextender and 0.4-0.6 part oxidation inhibitor, then blending extrusion is carried out, processing temperature is 150-200 DEG C, the melt extruded is flooded 40-50 part fiber by dipping runner, obtains fiber impregnation material strip; Get 40-50 part poly(lactic acid), 7-13 part toughner, 15-25 part halogen-free flame retardants, 3-5 portions of synergist, 12-17 part char-forming agent, 1-3 part dispersion agent and 3-5 part compatilizer again and carry out drying, above-mentioned dried material is mixed with 0.4-0.6 part chainextender and 0.4-0.6 part oxidation inhibitor, add in forcing machine after mixing of materials is even, when extruding, the mixture of melting is coated in fiber impregnation material strip, after cooling, pelletizing becomes the particle of 8 ~ 12 mm, obtains high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material.
Described drying temperature is 60-80 DEG C, and time of drying is 5-8h.
In the present invention, flood runner and the mixture of melting be coated on the equipment that fiber impregnation material strip adopts, be the application number of applicant's earlier application for device disclosed in the application for a patent for invention of " 201110453139.8 ", namely realize the device that continuous roving glass fiber is extruded.
Owing to have employed technique scheme, compared with prior art, the present invention adopts poly(lactic acid) as matrix resin, add the processing temperature that chainextender improves poly(lactic acid), using the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate as compatilizer, this compatilizer not only strengthens the bonding force between matrix resin and fiber, but also the consistency that improve between matrix resin and toughner, and adopt single stage method to prepare halogen-free flameproof long fiber reinforcement PLC matrix material, the dipping of matrix resin to fiber is completed by impregnation mold by continuous print fiber, then complete in coating mould with halogen containing flame-retardant matrix melt dipping material strip on coated, then cool, traction, desired length is cut into finally by dicing machine, compared with existing two-step approach, such mode not only technique is simple, and obtained product excellent in mechanical performance, and there is good flame retardant effect.The present invention is simple, material source is extensive, with low cost, result of use is good.
Accompanying drawing explanation
Accompanying drawing 1 is schema of the present invention.
Embodiment
Embodiments of the invention 1: high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, calculate according to the mass fraction, comprise 86 parts of poly(lactic acid), 20 parts of toughner, 45 parts of fibers, 8 parts of compatilizers, 1 part of chainextender, 1 part of oxidation inhibitor, 20 parts of halogen-free flame retardantss, 4 portions of synergist, 15 parts of char-forming agents and 2 parts of dispersion agents; Described toughner is TPU; Described fiber is glass fibre; Described compatilizer is the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate; Described halogen-free flame retardants is melamine polyphosphate; Described synergist is quaternary alkylphosphonium salt intercalated montmorillonite; Described char-forming agent is tetramethylolmethane; Described dispersion agent is tetramethylolmethane stearate;
The preparation method of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, get 40 parts of poly(lactic acid), 10 parts of toughner and 4 parts of compatilizer drying for standby respectively, above-mentioned dried poly(lactic acid), compatilizer and toughner are mixed with 0.5 part of chainextender and 0.5 part of oxidation inhibitor, then blending extrusion is carried out, processing temperature is 175 DEG C, the melt extruded is flooded 45 parts of fibers by dipping runner, obtains fiber impregnation material strip; Get 46 parts of poly(lactic acid) again, 10 parts of toughner, 20 parts of halogen-free flame retardantss, 4 portions of synergist, 15 parts of char-forming agents, 2 parts of dispersion agents and 4 parts of compatilizers carry out drying, above-mentioned dried material is mixed with 0.5 part of chainextender and 0.5 part of oxidation inhibitor, add in forcing machine after mixing of materials is even, when extruding, the mixture of melting is coated in fiber impregnation material strip, after cooling, pelletizing becomes the particle of 8 ~ 12 mm, obtains high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material.
Described drying temperature is 60-80 DEG C, and time of drying is 5-8h.
Embodiments of the invention 2: high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, calculate according to the mass fraction, comprise 75 parts of poly(lactic acid), 25 parts of toughner, 50 parts of fibers, 10 parts of compatilizers, 1.2 parts of chainextenders, 1.2 parts of oxidation inhibitor, 15 parts of halogen-free flame retardantss, 5 portions of synergist, 12 parts of char-forming agents and 1 part of dispersion agent; Described toughner is TPU; Described fiber is glass fibre; Described compatilizer is the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate; Described halogen-free flame retardants is melamine polyphosphate; Described synergist is quaternary alkylphosphonium salt intercalated montmorillonite; Described char-forming agent is tetramethylolmethane; Described dispersion agent is tetramethylolmethane stearate;
The preparation method of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, get 35 parts of poly(lactic acid), 12 parts of toughner and 5 parts of compatilizer drying for standby respectively, above-mentioned dried poly(lactic acid), compatilizer and toughner are mixed with 0.6 part of chainextender and 0.6 part of oxidation inhibitor, then blending extrusion is carried out, processing temperature is 150 DEG C, the melt extruded is flooded 50 parts of fibers by dipping runner, obtains fiber impregnation material strip; Get 40 parts of poly(lactic acid) again, 13 parts of toughner, 15 parts of halogen-free flame retardantss, 5 portions of synergist, 12 parts of char-forming agents, 1 part of dispersion agent and 5 parts of compatilizers carry out drying, above-mentioned dried material is mixed with 0.6 part of chainextender and 0.6 part of oxidation inhibitor, add in forcing machine after mixing of materials is even, when extruding, the mixture of melting is coated in fiber impregnation material strip, after cooling, pelletizing becomes the particle of 8 ~ 12 mm, obtains high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material.
Described drying temperature is 60-80 DEG C, and time of drying is 5-8h.
Embodiments of the invention 3: high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, calculate according to the mass fraction, comprise 95 parts of poly(lactic acid), 15 parts of toughner, 40 parts of fibers, 6 parts of compatilizers, 0.8 part of chainextender, 0.8 part of oxidation inhibitor, 25 parts of halogen-free flame retardantss, 3 portions of synergist, 17 parts of char-forming agents and 3 parts of dispersion agents; Described toughner is PBS; Described fiber is kenaf; Described compatilizer is the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate; Described halogen-free flame retardants is melamine polyphosphate; Described synergist is quaternary alkylphosphonium salt intercalated montmorillonite; Described char-forming agent is tetramethylolmethane; Described dispersion agent is tetramethylolmethane stearate;
The preparation method of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, get 45 parts of poly(lactic acid), 8 parts of toughner and 3 parts of compatilizer drying for standby respectively, above-mentioned dried poly(lactic acid), compatilizer and toughner are mixed with 0.4 part of chainextender and 0.4 part of oxidation inhibitor, then blending extrusion is carried out, processing temperature is 200 DEG C, the melt extruded is flooded 40 parts of fibers by dipping runner, obtains fiber impregnation material strip; Get 50 parts of poly(lactic acid) again, 7 parts of toughner, 25 parts of halogen-free flame retardantss, 3 portions of synergist, 17 parts of char-forming agents, 3 parts of dispersion agents and 3 parts of compatilizers carry out drying, above-mentioned dried material is mixed with 0.4 part of chainextender and 0.4 part of oxidation inhibitor, add in forcing machine after mixing of materials is even, when extruding, the mixture of melting is coated in fiber impregnation material strip, after cooling, pelletizing becomes the particle of 8 ~ 12 mm, obtains high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material.
Described drying temperature is 60-80 DEG C, and time of drying is 5-8h.
In above-described embodiment, the trade mark of poly(lactic acid) is 4042D; The trade mark of toughner is WB271; The trade mark of glass fibre is ER4301H; The trade mark of compatilizer is SAG-008; The trade mark of chainextender is ADR4380; The trade mark of oxidation inhibitor is AS4500.
Salient features is tested: the product produced makes standard testing batten according to standard, carries out every test, and its performance test results is as shown in table 1.
Can learn according to table 1, adopt the preparation-obtained sample of technical scheme of the present invention, compared with the PLA short fiber material of routine, its performance improves greatly, and owing to adding chainextender and compatilizer, therefore solves PLA poor heat stability.Prepared by obtain Flame Retardancy can reach V0 rank.

Claims (8)

1. a high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material, it is characterized in that: calculate according to the mass fraction, comprise 75-95 part poly(lactic acid), 15-25 part toughner, 40-50 part fiber, 6-10 part compatilizer, 0.8-1.2 part chainextender, 0.8-1.2 part oxidation inhibitor, 15-25 part halogen-free flame retardants, 3-5 portions of synergist, 12-17 part char-forming agent and 1-3 part dispersion agent.
2. high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 1, is characterized in that: described toughner is TPU or PBS.
3. high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 1, is characterized in that: described fiber is the arbitrary combination of one or more in ramee, jute fibre, flax fiber, hemp fibre, glass fibre, kenaf, sisal fibers or bamboo fibers.
4. high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 1, is characterized in that: described compatilizer is the ternary atactic copolymer of styrene-acrylonitrile-glycidyl methacrylate.
5. high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 1, is characterized in that: described halogen-free flame retardants is melamine polyphosphate.
6. high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 1, it is characterized in that: described synergist is quaternary alkylphosphonium salt intercalated montmorillonite, described char-forming agent is tetramethylolmethane, and described dispersion agent is tetramethylolmethane stearate.
7. the preparation method of a high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material as claimed in claim 1, it is characterized in that: get 35-45 part poly(lactic acid), 8-12 part toughner and 3-5 part compatilizer drying for standby respectively, above-mentioned dried poly(lactic acid), compatilizer and toughner are mixed with 0.4-0.6 part chainextender and 0.4-0.6 part oxidation inhibitor, then blending extrusion is carried out, processing temperature is 150-200 DEG C, the melt extruded is flooded 40-50 part fiber by dipping runner, obtains fiber impregnation material strip; Get 40-50 part poly(lactic acid), 7-13 part toughner, 15-25 part halogen-free flame retardants, 3-5 portions of synergist, 12-17 part char-forming agent, 1-3 part dispersion agent and 3-5 part compatilizer again and carry out drying, above-mentioned dried material is mixed with 0.4-0.6 part chainextender and 0.4-0.6 part oxidation inhibitor, add in forcing machine after mixing of materials is even, when extruding, the mixture of melting is coated in fiber impregnation material strip, after cooling, pelletizing becomes the particle of 8 ~ 12 mm, obtains high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material.
8. the preparation method of high-performance halogen-free flame retardant long fiber reinforcement lactic acid composite material according to claim 7, it is characterized in that: described drying temperature is 60-80 DEG C, time of drying is 5-8h.
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Cited By (11)

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CN105176032A (en) * 2015-08-08 2015-12-23 同济大学 Halogen-free flame retardant polylactic acid nanocomposite and preparation method thereof
CN106147156A (en) * 2016-08-31 2016-11-23 江林(贵州)高科发展股份有限公司 Halogen-free flame-retardant long fiber glass reinforced PBT composite and preparation method thereof
CN106221096A (en) * 2016-08-31 2016-12-14 贵州国塑科技管业有限责任公司 Halogen-free flameproof long glass fiber reinforced composite material of polymethyl methacrylate and preparation method thereof
CN106280341A (en) * 2016-08-31 2017-01-04 江林(贵州)高科发展股份有限公司 Halogen-free flameproof long glass fiber reinforced lactic acid composite material and preparation method thereof
CN106398137A (en) * 2016-09-04 2017-02-15 康命源(安徽)塑料科技发展股份有限公司 Halogen-free inflaming-retarding long glass fiber reinforced PET (Polyethylene Terephthalate) composite material and preparation method thereof
CN106633710A (en) * 2016-09-30 2017-05-10 刘振 Single-step-prepared halogen-free flame-resistant long glass fiber reinforced PLA composite material and preparation method thereof
WO2020037727A1 (en) * 2018-08-22 2020-02-27 深圳善康医疗健康产业有限公司 Implant coating and drying device
CN111087777A (en) * 2020-02-10 2020-05-01 贵州富斯特化工材料科技有限公司 Efficient halogen-free flame-retardant PLA composite material and preparation method thereof
CN111793338A (en) * 2020-08-17 2020-10-20 郑州大学 Compound halogen-free flame-retardant plant fiber reinforced polylactic acid material and preparation method thereof
CN114905808A (en) * 2022-04-22 2022-08-16 醴陵千汇实业有限公司 Paper-surface gypsum board and preparation method thereof
CN117229589A (en) * 2023-11-10 2023-12-15 云南邦辉新材料科技有限公司 Impact-resistant polyethylene composite material and preparation process thereof

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105176032A (en) * 2015-08-08 2015-12-23 同济大学 Halogen-free flame retardant polylactic acid nanocomposite and preparation method thereof
CN106280341B (en) * 2016-08-31 2018-12-14 江林(贵州)高科发展股份有限公司 Halogen-free flameproof long glass fiber reinforced lactic acid composite material and preparation method thereof
CN106221096A (en) * 2016-08-31 2016-12-14 贵州国塑科技管业有限责任公司 Halogen-free flameproof long glass fiber reinforced composite material of polymethyl methacrylate and preparation method thereof
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CN106147156A (en) * 2016-08-31 2016-11-23 江林(贵州)高科发展股份有限公司 Halogen-free flame-retardant long fiber glass reinforced PBT composite and preparation method thereof
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CN106398137A (en) * 2016-09-04 2017-02-15 康命源(安徽)塑料科技发展股份有限公司 Halogen-free inflaming-retarding long glass fiber reinforced PET (Polyethylene Terephthalate) composite material and preparation method thereof
CN106398137B (en) * 2016-09-04 2019-01-29 康命源(安徽)塑料科技发展股份有限公司 A kind of halogen-free flameproof long glass fiber reinforced PET composite material and preparation method thereof
CN106633710A (en) * 2016-09-30 2017-05-10 刘振 Single-step-prepared halogen-free flame-resistant long glass fiber reinforced PLA composite material and preparation method thereof
WO2020037727A1 (en) * 2018-08-22 2020-02-27 深圳善康医疗健康产业有限公司 Implant coating and drying device
CN111087777A (en) * 2020-02-10 2020-05-01 贵州富斯特化工材料科技有限公司 Efficient halogen-free flame-retardant PLA composite material and preparation method thereof
CN111793338A (en) * 2020-08-17 2020-10-20 郑州大学 Compound halogen-free flame-retardant plant fiber reinforced polylactic acid material and preparation method thereof
CN114905808A (en) * 2022-04-22 2022-08-16 醴陵千汇实业有限公司 Paper-surface gypsum board and preparation method thereof
CN117229589A (en) * 2023-11-10 2023-12-15 云南邦辉新材料科技有限公司 Impact-resistant polyethylene composite material and preparation process thereof

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