CN104371275B - Epoxy resin composite material of nano-cellulose thermoplastic resin modified synergic and preparation method thereof - Google Patents
Epoxy resin composite material of nano-cellulose thermoplastic resin modified synergic and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种纳米纤维素‑热塑性树脂协同改性的环氧树脂复合材料及其制备方法。由环氧树脂、固化剂、热塑性树脂和纳米纤维素以重量配比100:27~33:7~33.3:0.1~0.3共混而成;将纳米纤维素加入蒸馏水,超声分散成悬浊液;加入无水乙醇进行离心置换将水除去;加入环氧树脂,磁力搅拌分散后加热处理将乙醇挥发除去;加入热塑性树脂油浴并机械搅拌,降温加入固化剂,继续搅拌得到共混物;真空烘箱中脱除气泡,浇注于模具中,然后加热固化,制得纳米纤维素和热塑性树脂协同改性的环氧树脂复合材料。本发明选择环保绿色的纳米纤维素与热塑性树脂共同改性环氧树脂,提高界面粘结力,实现了对环氧树脂的协同增强增韧。The invention discloses a nano-cellulose-thermoplastic resin synergistically modified epoxy resin composite material and a preparation method thereof. It is made by blending epoxy resin, curing agent, thermoplastic resin and nanocellulose in a weight ratio of 100:27~33:7~33.3:0.1~0.3; adding nanocellulose to distilled water and ultrasonically dispersing to form a suspension; Add anhydrous ethanol for centrifugal replacement to remove water; add epoxy resin, magnetically stir and disperse, heat treatment to remove ethanol by volatilization; add thermoplastic resin oil bath and mechanically stir, cool down and add curing agent, continue to stir to obtain a blend; vacuum oven Remove the air bubbles in the medium, pour into the mold, and then heat and solidify to prepare the epoxy resin composite material synergistically modified by nanocellulose and thermoplastic resin. The invention selects environment-friendly and green nano-cellulose and thermoplastic resin to jointly modify the epoxy resin, improves the interface bonding force, and realizes synergistic strengthening and toughening of the epoxy resin.
Description
技术领域technical field
本发明属于树脂基复合材料技术领域的一种复合材料及其制备方法,具体是一种纳米纤维素-热塑性树脂协同改性的环氧树脂复合材料及其制备方法。The invention belongs to the technical field of resin-based composite materials, and relates to a composite material and a preparation method thereof, in particular to a nanocellulose-thermoplastic resin synergistically modified epoxy resin composite material and a preparation method thereof.
背景技术Background technique
环氧树脂由于具有固化收缩率低、粘结力强、固化后产品力学性能高、耐化学性佳、电绝缘性能好等优点,在纤维增强的树脂基复合材料中具有不可替代的地位,广泛应用于航天、航空、汽车、建筑等领域。然而,由于环氧树脂在固化过程中会产生高度交联,导致固化物具有质脆、耐冲击性能差等缺陷,限制了其在工程上的应用。这就要求必须对环氧树脂进行改性。Due to the advantages of low curing shrinkage, strong adhesion, high mechanical properties of cured products, good chemical resistance, and good electrical insulation properties, epoxy resin has an irreplaceable position in fiber-reinforced resin-based composite materials. Used in aerospace, aviation, automobile, construction and other fields. However, due to the highly cross-linked epoxy resin during the curing process, the cured product has defects such as brittleness and poor impact resistance, which limits its application in engineering. This requires that the epoxy resin must be modified.
通过向环氧树脂中引入第二相材料,形成某种细观结构,增加能量耗散,是重要的增韧途径。其中,热塑性树脂(如聚砜、聚醚砜、聚酰亚胺等)对环氧树脂的改性备受关注。然而,该方法制备的改性体系固化反应后往往显示出比较清晰的相结构界面,表明相界面结合力不强,从而增韧效果必定会受到一定程度的影响。随着纳米技术的发展,人们发现同时采用两种改性剂对环氧树脂进行改性是进一步提高环氧树脂综合性能的有效方法。将不同形态的纳米填料(如碳纳米管、二氧化钛等)引入到热塑性树脂改性环氧树脂体系中,达到协同增强增韧的效果。By introducing the second phase material into the epoxy resin, forming a certain microstructure and increasing energy dissipation is an important toughening method. Among them, the modification of epoxy resin by thermoplastic resin (such as polysulfone, polyethersulfone, polyimide, etc.) has attracted much attention. However, the modified system prepared by this method often shows a relatively clear phase structure interface after curing reaction, indicating that the interphase bonding force is not strong, so the toughening effect must be affected to a certain extent. With the development of nanotechnology, it has been found that using two modifiers to modify epoxy resin is an effective way to further improve the comprehensive performance of epoxy resin. Introduce different forms of nano fillers (such as carbon nanotubes, titanium dioxide, etc.) into the thermoplastic resin modified epoxy resin system to achieve the effect of synergistic reinforcement and toughening.
近年来,纳米纤维素由于具有高强度、高模量、高比表面积、可生物降解及制备原料丰富等优点,受到越来越多研究者的关注,被广泛应用于增强复合材料、生物医药材料等领域。利用纳米纤维素代替碳纳米管等来增强环氧树脂,一定程度上顺应环保的要求,减少环境污染,同时,还回避了应用无机纳米填料可能诱发的安全和健康问题。目前,利用纳米纤维素对单纯的环氧树脂体系改性的研究虽已开展但仍处于起步阶段,存在纳米纤维素难以分散及改性效果不明显的问题。然而,用纳米纤维素及热塑性树脂共同改性环氧树脂的研究还未见报道。In recent years, due to the advantages of high strength, high modulus, high specific surface area, biodegradability and rich preparation raw materials, nanocellulose has attracted more and more attention from researchers, and has been widely used in reinforced composite materials and biomedical materials. and other fields. The use of nanocellulose instead of carbon nanotubes to strengthen epoxy resins meets the requirements of environmental protection to a certain extent and reduces environmental pollution. At the same time, it also avoids the safety and health problems that may be induced by the application of inorganic nanofillers. At present, although the research on the modification of pure epoxy resin system by nanocellulose has been carried out, it is still in its infancy, and there are problems that nanocellulose is difficult to disperse and the modification effect is not obvious. However, the research on the co-modification of epoxy resin with nanocellulose and thermoplastic resin has not been reported.
发明内容Contents of the invention
为了解决背景技术中存在的问题,本发明提供了一种纳米纤维素-热塑性树脂协同改性的环氧树脂复合材料及其制备方法,目的是以力学性能优异的高长径比纳米纤维素和热塑性树脂对环氧树脂进行协同增强增韧。In order to solve the problems existing in the background technology, the present invention provides a nanocellulose-thermoplastic resin synergistically modified epoxy resin composite material and its preparation method. Thermoplastic resins synergistically reinforce and toughen epoxy resins.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一、一种纳米纤维素-热塑性树脂协同改性的环氧树脂复合材料:One, a kind of nano-cellulose-thermoplastic resin synergistically modified epoxy resin composite material:
由环氧树脂、固化剂、热塑性树脂和纳米纤维素共混组成,环氧树脂、固化剂、热塑性树脂和纳米纤维素的重量配比为100:27~33:7~33.3:0.1~0.3。It is composed of epoxy resin, curing agent, thermoplastic resin and nano-cellulose blended, and the weight ratio of epoxy resin, curing agent, thermoplastic resin and nano-cellulose is 100:27-33:7-33.3:0.1-0.3.
二、一种纳米纤维素-热塑性树脂协同改性的环氧树脂复合材料的制备方法,包括以下步骤:Two, a kind of nanocellulose-thermoplastic resin synergistically modified epoxy resin composite material preparation method, comprises the following steps:
1)纳米纤维素/环氧树脂体系的制备:1) Preparation of nanocellulose/epoxy resin system:
1.1)将0.1~0.3重量份的纳米纤维素加入到100~300重量份的蒸馏水,超声振荡直到纳米纤维素均匀分散形成稳定的悬浊液;1.1) adding 0.1 to 0.3 parts by weight of nanocellulose to 100 to 300 parts by weight of distilled water, and ultrasonically oscillating until the nanocellulose is uniformly dispersed to form a stable suspension;
1.2)向步骤1.1)制备的纳米纤维素水溶液中加入与步骤1.1)中蒸馏水相同重量份的无水乙醇进行离心置换,经过置换将其中的水除去,获得纳米纤维素的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素均匀分散到乙醇中;1.2) To the nanocellulose aqueous solution prepared in step 1.1), add absolute ethanol having the same weight portion as the distilled water in step 1.1) for centrifugal replacement, remove the water therein through replacement, and obtain the ethanol solution of nanocellulose; perform ultrasonication again Shake for 20 minutes until the nanocellulose is evenly dispersed in ethanol;
1.3)向步骤1.2)制备的溶液中加入100重量份的环氧树脂,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;1.3) Add 100 parts by weight of epoxy resin to the solution prepared in step 1.2), carry out magnetic stirring and dispersion for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization;
2)纳米纤维素/热塑性树脂/环氧树脂复合体系的制备:2) Preparation of nanocellulose/thermoplastic resin/epoxy resin composite system:
2.1)在步骤1.3)得到的纳米纤维素均匀分散的环氧树脂中,加入7~33.3重量份的热塑性树脂于120~150℃油浴中,进行机械搅拌2~4小时后,降温至60~110℃后边搅拌边加入27~33重量份的固化剂,继续搅拌10~30分钟,得到纳米纤维素、热塑性树脂和环氧树脂共混物;2.1) Add 7 to 33.3 parts by weight of thermoplastic resin in the epoxy resin obtained in step 1.3) to uniformly disperse the nanocellulose in an oil bath at 120 to 150° C., perform mechanical stirring for 2 to 4 hours, and then cool down to 60 to 60° C. Add 27-33 parts by weight of curing agent while stirring at 110°C, and continue stirring for 10-30 minutes to obtain a blend of nanocellulose, thermoplastic resin and epoxy resin;
2.2)步骤2.1)中所得的共混物于真空烘箱中抽真空20~40分钟脱除气泡,之后浇注于聚四氟乙烯模具中,在常压、温度为60~200℃下进行加热固化,制得纳米纤维素和热塑性树脂协同改性的环氧树脂复合材料。2.2) The blend obtained in step 2.1) is evacuated in a vacuum oven for 20 to 40 minutes to remove air bubbles, and then poured into a polytetrafluoroethylene mold, and heated and solidified at normal pressure and at a temperature of 60 to 200°C. An epoxy resin composite material synergistically modified with nanocellulose and thermoplastic resin was prepared.
所述的步骤1.3)在加热处理4小时后,再置于80℃真空烘箱中进行抽真空处理4小时,以将乙醇完全除去。In step 1.3) after heat treatment for 4 hours, place in a vacuum oven at 80° C. for 4 hours of vacuum treatment to completely remove ethanol.
所述的环氧树脂为液态双酚A型环氧树脂E51,环氧当量为185~200g/eq。The epoxy resin is liquid bisphenol A epoxy resin E51, and the epoxy equivalent is 185-200g/eq.
所述的固化剂为胺类固化剂,具体为4,4’—二氨基二苯砜(DDS)、3,3’—二氨基二苯砜、4,4’—二氨基二苯甲烷(DDM)或聚醚胺(D230),优先选择4,4’—二氨基二苯砜(DDS)。The curing agent is an amine curing agent, specifically 4,4'-diaminodiphenylsulfone (DDS), 3,3'-diaminodiphenylsulfone, 4,4'-diaminodiphenylmethane (DDM ) or polyetheramine (D230), preferably 4,4'-diaminodiphenylsulfone (DDS).
所述热塑性树脂为聚酰亚胺(PI)、聚醚酰亚胺(PEI)、聚砜(PSF)或聚己内酯(PCL),优先选择聚砜。The thermoplastic resin is polyimide (PI), polyetherimide (PEI), polysulfone (PSF) or polycaprolactone (PCL), preferably polysulfone.
所述的纳米纤维素采用易于贯穿和缠结的高长径比纤维素纳米纤维,其纤维平均长度为300-600um,平均直径为50-100nm。The nanocellulose adopts cellulose nanofibers with high aspect ratio that are easy to penetrate and entangle, the average fiber length is 300-600um, and the average diameter is 50-100nm.
本发明旨在通过调控相分离过程中纳米纤维素在不同相区之间的相互贯穿及其与热塑性树脂的相互缠结作用,提高界面粘结力,进而提高材料增强增韧效果。The invention aims to improve the interfacial cohesive force by controlling the interpenetration of nanocellulose between different phase regions and the interentanglement with thermoplastic resin during the phase separation process, thereby improving the effect of material reinforcement and toughening.
本发明选用力学性能优异、绿色环保且来源丰富的高长径比纳米纤维素,通过溶剂交换及熔融共混相结合的方法均匀分散在环氧树脂基体中,相分离过程中高长径比纳米纤维素、热塑性树脂高分子链容易发生缠结。通过纳米纤维素在不同相区之间的贯穿及与热塑性树脂高分子链之间的缠结,提高界面粘结力。同时,纳米纤维素可以调控相区尺寸的大小。相界面结合力的提高及相区尺寸的调控,均有利于材料力学性能的提高。The present invention selects high-aspect-ratio nanocellulose with excellent mechanical properties, environmental protection, and rich sources, and uniformly disperses it in the epoxy resin matrix through a method of combining solvent exchange and melt blending. During the phase separation process, the high-aspect-ratio nanocellulose , Thermoplastic resin polymer chains are prone to entanglement. Through the penetration of nanocellulose between different phase regions and the entanglement with thermoplastic resin polymer chains, the interfacial adhesion is improved. At the same time, nanocellulose can regulate the size of the phase domain. The improvement of the bonding force of the phase interface and the regulation of the size of the phase domain are beneficial to the improvement of the mechanical properties of the material.
本发明所得的协同改性的环氧树脂复合材料力学性能较纯的环氧树脂体系或单纯的纳米纤维素或热塑性树脂改性的环氧树脂复合体系均有所提高。The mechanical properties of the synergistically modified epoxy resin composite material obtained in the present invention are improved compared with pure epoxy resin systems, pure nano-cellulose or thermoplastic resin modified epoxy resin composite systems.
本发明具有如下有益效果:The present invention has following beneficial effects:
1.本发明利用纳米纤维素代替碳纳米管等来增强环氧树脂,顺应环保要求,减少环境污染,同时,还回避了应用无机纳米填料可能诱发的安全和健康问题。1. The present invention uses nanocellulose instead of carbon nanotubes to strengthen epoxy resin, conforms to environmental protection requirements, reduces environmental pollution, and at the same time avoids safety and health problems that may be induced by the application of inorganic nanofillers.
2.其纳米纤维素未进行任何化学改性,从而防止了纳米纤维素力学性能的降低。2. The nanocellulose has not undergone any chemical modification, thereby preventing the reduction of the mechanical properties of the nanocellulose.
3.纳米纤维素含量控制在比较低的范围,并且通过溶剂交换的方法使其尽可能均匀分散,避免由于纳米纤维素含量高而团聚造成复合材料力学性能降低。3. The content of nanocellulose is controlled in a relatively low range, and the method of solvent exchange is used to make it dispersed as uniformly as possible, so as to avoid the reduction of mechanical properties of the composite material caused by agglomeration due to high content of nanocellulose.
4.采用高长径比纳米纤维素纤维和热塑性树脂协同改性,通过纳米纤维素不同相区间贯穿及其与热塑性树脂高分子链的相互缠结,提高界面粘结力,进而提高材料性能。4. The synergistic modification of nanocellulose fibers with high aspect ratio and thermoplastic resin is used to improve the interfacial bonding force and improve the material performance through the interpenetration of different phases of nanocellulose and the intertwining with thermoplastic resin polymer chains.
附图说明Description of drawings
图1为本发明实施例1制备得到的复合材料断面的SEM图。FIG. 1 is a SEM image of a section of a composite material prepared in Example 1 of the present invention.
图2为与本发明实施例1同比例聚砜改性的环氧树脂复合材料断面的SEM图。Fig. 2 is an SEM image of a cross-section of a polysulfone-modified epoxy resin composite material in the same proportion as in Example 1 of the present invention.
具体实施方式detailed description
下面结合附图及具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明的实施例如下:Embodiments of the present invention are as follows:
本发明人经过反复研究,并通过大量试验的验证,得到制备纳米纤维素/热塑性树脂/环氧树脂复合材料的最佳工艺。下面结合几个有代表性的实施方式来具体说明本发明的实施情况,但下属实施方式并不构成对本发明的限制。The present inventor obtained the optimal process for preparing nanocellulose/thermoplastic resin/epoxy resin composite material through repeated research and verification of a large number of experiments. The implementation of the present invention will be specifically described below in conjunction with several representative embodiments, but the following embodiments do not constitute a limitation to the present invention.
实施例1Example 1
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.1g的纳米纤维素纤维加入到装有100ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.1 g of nanocellulose fibers to a beaker with 100 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入100g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 100 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;再置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入14.1g聚砜并于140℃油浴进行机械搅拌3小时后,降温至110℃后边搅拌边加入27g的DDS,继续搅拌30分钟,得到纳米纤维素纤维、聚砜(PSF)和双酚A型环氧树脂E51共混物;d) Transfer the bisphenol A type epoxy resin E51 in which the nanocellulose fibers uniformly disperse in step c) to a flask, add 14.1 g of polysulfone and mechanically stir it in an oil bath at 140° C. for 3 hours, then cool down to 110° C. Add the DDS of 27g while stirring after ℃, continue to stir for 30 minutes, obtain nanocellulose fiber, polysulfone (PSF) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空30分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段160℃下6h,第二阶段180℃下2h和第三阶段200℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 30 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 160° C. for 6 hours under normal pressure, In the second stage at 180°C for 2h and in the third stage at 200°C for 2h, heat treatment was carried out, and after cooling to room temperature and demoulding, the mechanical test specimens were obtained.
本实施例所制备的复合材料拉伸强度为83MPa,拉伸弹性模量为2.8GPa,冲击强度为24KJ/m2;纯的液态双酚A型环氧树脂E51基体的拉伸强度为81MPa,拉伸弹性模量为2.6GPa,冲击强度为18KJ/m2;同比例的聚砜改性的环氧树脂复合材料的拉伸强度为74MPa,拉伸弹性模量为2.7GPa,冲击强度为20KJ/m2。由此可见,纳米纤维素和热塑性树脂聚砜共同改性环氧树脂能够起到协同增强增韧的效果。The composite material prepared by the present embodiment has a tensile strength of 83MPa, a tensile modulus of elasticity of 2.8GPa, and an impact strength of 24KJ/m 2 ; the tensile strength of the pure liquid bisphenol A type epoxy resin E51 matrix is 81MPa, The tensile elastic modulus is 2.6GPa, and the impact strength is 18KJ/m 2 ; the tensile strength of the polysulfone modified epoxy resin composite material in the same proportion is 74MPa, the tensile elastic modulus is 2.7GPa, and the impact strength is 20KJ /m 2 . It can be seen that the joint modification of epoxy resin with nanocellulose and thermoplastic resin polysulfone can achieve a synergistic effect of strengthening and toughening.
由图1和图2的SEM图对比可见,本发明实施例中制备的复合材料与同比例的聚砜改性的环氧树脂体系均形成了聚砜颗粒均匀分散在环氧树脂基体中的形貌结构,纳米纤维素未出现明显团聚现象,并且纳米纤维素的加入明显使界面粘结力变好,因此制备的复合材料力学性能明显提高,具有显著的技术效果。It can be seen from the comparison of the SEM images of Fig. 1 and Fig. 2 that the composite material prepared in the embodiment of the present invention and the polysulfone-modified epoxy resin system in the same proportion have formed a shape in which polysulfone particles are uniformly dispersed in the epoxy resin matrix. The nano-cellulose has no obvious agglomeration phenomenon, and the addition of nano-cellulose obviously improves the interfacial cohesion, so the mechanical properties of the prepared composite material are significantly improved, and have significant technical effects.
实施例2Example 2
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.2g的纳米纤维素纤维加入到装有200ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.2 g of nanocellulose fibers into a beaker containing 200 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入200g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 200 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, and removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入14.1g聚砜并于140℃油浴进行机械搅拌3小时后,降温至110℃后边搅拌边加入27g的DDS,继续搅拌30分钟,得到纳米纤维素纤维、聚砜(PSF)和双酚A型环氧树脂E51共混物;d) Transfer the bisphenol A type epoxy resin E51 in which the nanocellulose fibers uniformly disperse in step c) to a flask, add 14.1 g of polysulfone and mechanically stir it in an oil bath at 140° C. for 3 hours, then cool down to 110° C. Add the DDS of 27g while stirring after ℃, continue to stir for 30 minutes, obtain nanocellulose fiber, polysulfone (PSF) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空30分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段160℃下6h,第二阶段180℃下2h和第三阶段200℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 30 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 160° C. for 6 hours under normal pressure, In the second stage at 180°C for 2h and in the third stage at 200°C for 2h, heat treatment was carried out, and after cooling to room temperature and demolding, the mechanical test specimens were obtained.
本实施例所制备的复合材料拉伸强度为85MPa,拉伸弹性模量为2.8GPa,冲击强度为31KJ/m2,表明复合材料力学性能随纳米纤维素含量增加继续增大。纳米纤维素和热塑性树脂聚砜共同改性环氧树脂能够起到协同增强增韧的效果。The tensile strength of the composite material prepared in this example is 85MPa, the tensile modulus of elasticity is 2.8GPa, and the impact strength is 31KJ/m 2 , indicating that the mechanical properties of the composite material continue to increase with the increase of the nanocellulose content. The co-modification of epoxy resin with nanocellulose and thermoplastic resin polysulfone can achieve a synergistic effect of strengthening and toughening.
实施例3Example 3
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.3g的纳米纤维素纤维加入到装有300ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.3 g of nanocellulose fibers to a beaker containing 300 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入300g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 300 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入14.1g聚砜并于140℃油浴进行机械搅拌3小时后,降温至110℃后边搅拌边加入27g的DDS,继续搅拌30分钟,得到纳米纤维素纤维、聚砜(PSF)和双酚A型环氧树脂E51共混物;d) Transfer the bisphenol A type epoxy resin E51 in which the nanocellulose fibers uniformly disperse in step c) to a flask, add 14.1 g of polysulfone and mechanically stir it in an oil bath at 140° C. for 3 hours, then cool down to 110° C. Add the DDS of 27g while stirring after ℃, continue to stir for 30 minutes, obtain nanocellulose fiber, polysulfone (PSF) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空30分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段160℃下6h,第二阶段180℃下2h和第三阶段200℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 30 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 160° C. for 6 hours under normal pressure, In the second stage at 180°C for 2h and in the third stage at 200°C for 2h, heat treatment was carried out, and after cooling to room temperature and demolding, the mechanical test specimens were obtained.
本实施例所制备的复合材料拉伸强度为86MPa,拉伸弹性模量为2.8GPa,冲击强度为26KJ/m2,表明纳米纤维素和热塑性树脂聚砜共同改性环氧树脂能够起到协同增强增韧的效果。The tensile strength of the composite material prepared in this example is 86MPa, the tensile modulus of elasticity is 2.8GPa, and the impact strength is 26KJ/m 2 , indicating that the joint modification of epoxy resin with nanocellulose and thermoplastic resin polysulfone can play a synergistic role. Enhance toughening effect.
实施例4Example 4
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.1g的纳米纤维素纤维加入到装有100ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.1 g of nanocellulose fibers to a beaker with 100 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入100g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 100 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入17.3g聚砜并于140℃油浴进行机械搅拌3小时后,降温至110℃后边搅拌边加入27g的DDS,继续搅拌30分钟,得到纳米纤维素纤维、聚砜(PSF)和双酚A型环氧树脂E51共混物;d) Transfer the bisphenol A type epoxy resin E51 in which the nanocellulose fibers uniformly disperse in step c) to a flask, add 17.3 g of polysulfone and mechanically stir it in an oil bath at 140° C. for 3 hours, then cool down to 110° C. Add the DDS of 27g while stirring after ℃, continue to stir for 30 minutes, obtain nanocellulose fiber, polysulfone (PSF) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空30分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段160℃下6h,第二阶段180℃下2h和第三阶段200℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 30 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 160° C. for 6 hours under normal pressure, In the second stage at 180°C for 2h and in the third stage at 200°C for 2h, heat treatment was carried out, and after cooling to room temperature and demolding, the mechanical test specimens were obtained.
本实施例所制备的复合材料拉伸强度为76MPa,拉伸弹性模量为2.8GPa,冲击强度为25KJ/m2;同比例聚砜改性的环氧树脂复合材料拉伸强度为66MPa,拉伸弹性模量为2.8GPa,冲击强度为17KJ/m2。由此可见,纳米纤维素和热塑性树脂聚砜共同改性环氧树脂能够起到协同增强增韧的效果。The composite material prepared by the present embodiment has a tensile strength of 76MPa, a tensile modulus of elasticity of 2.8GPa, and an impact strength of 25KJ/ m2 ; the tensile strength of the epoxy resin composite material modified by polysulfone in the same proportion is 66MPa, and the The modulus of elasticity is 2.8GPa, and the impact strength is 17KJ/m2. It can be seen that the joint modification of epoxy resin with nanocellulose and thermoplastic resin polysulfone can achieve a synergistic effect of strengthening and toughening.
实施例5Example 5
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.3g的纳米纤维素纤维加入到装有300ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.3 g of nanocellulose fibers to a beaker containing 300 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入300g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 300 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入33.3g聚己内酯并于120℃油浴进行机械搅拌2小时后,降温至110℃后边搅拌边加入33g的DDS,继续搅拌30分钟,得到纳米纤维素纤维、聚己内酯(PCL)和双酚A型环氧树脂E51共混物;d) The bisphenol A type epoxy resin E51 obtained in step c) where the nanocellulose fibers are uniformly dispersed is transferred to a flask, wherein 33.3 g of polycaprolactone is added and mechanically stirred in an oil bath at 120° C. for 2 hours, then cooled Add the DDS of 33g while stirring to 110 DEG C, continue to stir for 30 minutes, obtain nanocellulose fiber, polycaprolactone (PCL) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空40分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段160℃下6h,第二阶段180℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 40 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 160° C. for 6 hours under normal pressure, In the second stage, heat treatment was carried out at 180°C for 2 hours, and mechanical test specimens were obtained after cooling to room temperature and demoulding.
本实施例所制备的复合材料拉伸强度为34MPa,拉伸弹性模量为1.7GPa,冲击强度为26KJ/m2;同比例聚己内酯改性的环氧树脂复合材料拉伸强度为33MPa,拉伸弹性模量为1.7GPa,冲击强度为14KJ/m2。由此可见,纳米纤维素和热塑性树脂聚己内酯共同改性环氧树脂能够起到协同增韧的效果。The composite material tensile strength prepared by the present embodiment is 34MPa, and tensile modulus of elasticity is 1.7GPa, and impact strength is 26KJ/m 2 ; The epoxy resin composite material tensile strength of polycaprolactone modification in the same proportion is 33MPa , the tensile modulus of elasticity is 1.7GPa, and the impact strength is 14KJ/m2. It can be seen that the joint modification of epoxy resin with nanocellulose and thermoplastic resin polycaprolactone can achieve a synergistic toughening effect.
实施例6Example 6
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.1g的纳米纤维素纤维加入到装有100ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.1 g of nanocellulose fibers to a beaker with 100 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入100g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 100 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入14.1g聚砜并于140℃油浴进行机械搅拌3小时后,降温至80℃后边搅拌边加入27g的DDM,继续搅拌10分钟,得到纳米纤维素纤维、聚砜(PSF)和双酚A型环氧树脂E51共混物;d) Transfer the bisphenol A type epoxy resin E51 in which the nanocellulose fibers uniformly disperse in step c) to a flask, add 14.1 g of polysulfone and mechanically stir it in an oil bath at 140° C. for 3 hours, then cool down to 80° C. Add the DDM of 27g while stirring after ℃, continue to stir for 10 minutes, obtain nanocellulose fiber, polysulfone (PSF) and bisphenol A type epoxy resin E51 blend;
e)步骤d)中所得的共混物于真空烘箱中抽真空20分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段100℃下2h,第二阶段160℃下6h和第三阶段180℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 20 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 100°C for 2 hours under normal pressure, In the second stage, heat treatment was performed at 160°C for 6h and in the third stage at 180°C for 2h, and the mechanical test specimens were obtained after cooling to room temperature and demoulding.
本实施例与前面所述实施例1相比,制备方法相同,区别在于固化剂种类不同。通过该实施例制备的复合材料同样能够达到协同改性的目的。Compared with the above-mentioned Example 1, this example has the same preparation method, but the difference lies in the type of curing agent. The composite material prepared by this embodiment can also achieve the purpose of synergistic modification.
实施例7Example 7
原料及用量为:The raw materials and dosage are:
上述高长径比纳米纤维素纤维的平均长度为300-600um,平均直径为50-100nm。The above-mentioned high aspect ratio nanocellulose fibers have an average length of 300-600um and an average diameter of 50-100nm.
a)将0.1g的纳米纤维素纤维加入到装有100ml蒸馏水的烧杯中,超声振荡20分钟直到纳米纤维素纤维均匀分散形成稳定的悬浊液;a) Add 0.1 g of nanocellulose fibers to a beaker with 100 ml of distilled water, and ultrasonically vibrate for 20 minutes until the nanocellulose fibers are evenly dispersed to form a stable suspension;
b)向步骤a)制备的纳米纤维素纤维水溶液中加入100g无水乙醇进行离心置换,经过5次置换将其中的水除去,获得纳米纤维素纤维的乙醇溶液;再次进行超声振荡处理20分钟,直到纳米纤维素纤维均匀分散到乙醇中;b) adding 100 g of absolute ethanol to the aqueous solution of nanocellulose fibers prepared in step a) for centrifugation and replacement, removing the water therein through 5 replacements to obtain an ethanol solution of nanocellulose fibers; performing ultrasonic oscillation treatment for 20 minutes again, Until the nanocellulose fibers are evenly dispersed in ethanol;
c)向步骤b)制备的溶液中加入100g的液态双酚A型环氧树脂E51,进行磁力搅拌分散6小时,之后将温度调控到80℃进行加热处理4小时,将乙醇挥发除去;置于80℃真空烘箱中再抽真空处理4小时,进一步除去乙醇;c) Add 100 g of liquid bisphenol A epoxy resin E51 to the solution prepared in step b), carry out magnetic stirring and disperse for 6 hours, then adjust the temperature to 80° C. for heat treatment for 4 hours, and remove ethanol by volatilization; Vacuumize for another 4 hours in a vacuum oven at 80°C to further remove ethanol;
d)在步骤c)得到的纳米纤维素纤维均匀分散的双酚A型环氧树脂E51转移到烧瓶中,其中加入7g聚醚酰亚胺并于150℃油浴进行机械搅拌3小时后,降温至60℃后边搅拌边加入31g的D230,继续搅拌20分钟,得到纳米纤维素纤维、聚醚酰亚胺(PEI)和双酚A型环氧树脂E51共混物;d) The bisphenol A type epoxy resin E51 in which the nanocellulose fibers are uniformly dispersed obtained in step c) is transferred to a flask, wherein 7g of polyetherimide is added and mechanically stirred in an oil bath at 150° C. for 3 hours, then the temperature is lowered Add 31g of D230 while stirring to 60°C, and continue to stir for 20 minutes to obtain a blend of nanocellulose fibers, polyetherimide (PEI) and bisphenol A epoxy resin E51;
e)步骤d)中所得的共混物于真空烘箱中抽真空20分钟脱除气泡,之后浇注于聚四氟乙烯模具中,之后在常压下依次按照固化工艺第一阶段80℃下2h,第二阶段120℃下4h和第三阶段160℃下2h的程序进行热处理,冷却至室温脱模后获得力学测试样条。e) The blend obtained in step d) was evacuated in a vacuum oven for 20 minutes to remove air bubbles, then poured into a polytetrafluoroethylene mold, and then followed the first stage of the curing process at 80° C. for 2 hours under normal pressure, In the second stage at 120°C for 4h and in the third stage at 160°C for 2h, heat treatment was performed, and after cooling to room temperature and demolding, the mechanical test specimens were obtained.
本实施例以聚醚胺作为固化剂,聚醚酰亚胺作为热塑性树脂制备复合材料,制备方法与前述实施例中叙述方法基本一致。通过该实施例制备的复合材料同样能够达到协同改性的目的。In this example, polyetheramine is used as a curing agent, and polyetherimide is used as a thermoplastic resin to prepare a composite material. The preparation method is basically the same as that described in the previous examples. The composite material prepared by this embodiment can also achieve the purpose of synergistic modification.
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