CN104368710B - A kind of expanding die for ring ripple cone cylinder - Google Patents
A kind of expanding die for ring ripple cone cylinder Download PDFInfo
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- CN104368710B CN104368710B CN201410606303.8A CN201410606303A CN104368710B CN 104368710 B CN104368710 B CN 104368710B CN 201410606303 A CN201410606303 A CN 201410606303A CN 104368710 B CN104368710 B CN 104368710B
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- screw
- ring
- interior
- cone cylinder
- swollen lobe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
- B21D39/20—Tube expanders with mandrels, e.g. expandable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
For an expanding die for ring ripple cone cylinder, belong to mould bulging processing technique field, relate to a kind of expanding die for ring ripple cone cylinder.The invention solves the problem being difficult to pick and place that ring ripple cone cylinder causes because two ends different diameters is comparatively large in expansion shape forming process, and due to the highly higher ring ripple cone cylinder technical problem that upper and lower port dimensional accuracy is inconsistent in forming process caused, realize the processing of ring ripple cone cylinder unitary mould bulging.The present invention includes outer ring mechanism and interior ring mechanism, outer ring mechanism is made up of outer shroud, supporting plate, lower bolster, several outer swollen lobes and several outer slide plates, interior ring mechanism by core rod, cope match-plate pattern, fixed head, the first screw, the second screw, the first spring, the second spring, in several swollen lobe and in several slide plate composition.
Description
Technical field
The invention belongs to mould bulging processing technique field, particularly relate to a kind of expanding die for ring ripple cone cylinder.
Background technology
The ring ripple cone cylinder of certain aero-engine is annular revolution bulk wave rib part, and as shown in Figure 3, at present, generally adopt roller roll forming processing, roll extrusion precision is low, cannot ensure dimensional tolerance for its structure; Processing method common in addition adopts the processing of mould bulging, and expanding die is divided into internal-expansion type, outer receipts internal-expansion type two kinds of expanding dies by structure.
Internal-expansion type expanding die is the most basic structure, mould is made up of parts such as cope match-plate pattern, lower bolster, swollen lobe, core rods, add man-hour, product to be processed is enclosed within outside swollen lobe, when equipment presses down, cope match-plate pattern band moving-mould-core moves downward, coordinated by the gradient of core rod with swollen lobe, and coordinated with the slideway that backing plate is processed by the slide plate be contained on swollen lobe, promote swollen lobe radially to move, product to be processed is processed into the shape of needs, but this interior swollen type expanding die structure is simple, can only process the revolving parts that bus is straight line.
Outer receipts internal-expansion type expanding die is compared with the complex structure of internal-expansion type bulging die, the basis of interior swollen type expanding die adds outer shroud block and outer swollen lobe, during forming parts, outer swollen lobe forms the external mold meeting product end-state under the effect of outer shroud block, swollen lobe continues outwards swollen, final with outer swollen split-ring mold, make forming parts be bus to be the revolving parts of complex profile; The shortcoming of this outer receipts internal-expansion type expanding die is that product upper and lower end different diameters can not be excessive, and shape of generatrix can not be too dark, and product height can not be too high, otherwise cannot pick and place part, and easily cause upper and lower side diameter uneven, poor dimensional precision.
According to the structure characteristic analysis of ring ripple cone cylinder, the expanding die of above-mentioned two kinds of structures all can not meet the bulging processing of ring ripple cone cylinder.
Summary of the invention
For prior art Problems existing, the invention provides a kind of expanding die for ring ripple cone cylinder, this mould solves the problem being difficult to pick and place that ring ripple cone cylinder causes because two ends different diameters is comparatively large in expansion shape forming process, and due to the highly higher ring ripple cone cylinder technical problem that upper and lower port dimensional accuracy is inconsistent in forming process caused, realize the processing of ring ripple cone cylinder unitary mould bulging.
To achieve these goals, the present invention adopts following technical scheme: a kind of expanding die for ring ripple cone cylinder, comprise outer ring mechanism and interior ring mechanism, outer ring mechanism is by outer shroud, supporting plate, lower bolster, several outer swollen lobes and several outer slide plate compositions, outer shroud is fixed on the end face of lower bolster, the madial wall of outer shroud is inclined plane, and upper-end inner diameter is greater than bottom diameter, the madial wall of outer shroud is fixed with several outer slide plates, at the top of lower bolster, the inner side of outer slide plate is provided with supporting plate, lower bolster below supporting plate is provided with several jogger holes, outer swollen lobe and outer slide plate one_to_one corresponding, outside swollen lobe is provided with guide runner, outer swollen lobe is formed by guide runner and outer slide plate and is slidably matched, interior ring mechanism is by core rod, cope match-plate pattern, fixed head, first screw, second screw, first spring, second spring, in several swollen lobe and in several slide plate composition, core rod is fixed on the bottom of cope match-plate pattern, the lateral wall of core rod and the madial wall of outer shroud be arranged in parallel, the lateral wall of core rod is provided with several guide runners, interior slide plate and interior swollen lobe one_to_one corresponding, interior slide plate is fixed on the madial wall of interior swollen lobe, the guide runner of interior slide plate and core rod is formed and is slidably matched, the lateral wall of the interior swollen lobe of interior ring mechanism, it is wavy that the madial wall of the outer swollen lobe of outer ring mechanism is ring, and cooperatively interact, fixed head is bolted on the below of cope match-plate pattern, fixed head surface thereof is provided with the first screw, the second screw, first screw, the second screw all with fixed head floating connection, the bottom of the first screw contacts with the end face of outer swollen lobe, and the first screw outside between swollen lobe and fixed head is provided with the first spring, the afterbody of the second screw is fixedly connected with the end face of interior swollen lobe, and the second screw between interior swollen lobe and fixed head is provided with the second spring.
The quantity of described outer slide plate is eight, and distributes along the madial wall even circumferential of outer shroud.
The quantity of described interior slide plate is eight, and distributes along the madial wall even circumferential of interior swollen lobe.
The ailhead of described first screw contacts with the end face of outer swollen lobe, and the nail tail of the first screw is provided with nut.
Bolt between described cope match-plate pattern and fixed head is provided with limited post.
First, second spring described all adopts brute spring.
First, second screw described is all arranged in parallel with the madial wall of outer shroud.
The bottom surface of described core rod is fixed with spacing ring, and spacing ring is positioned on the end face of supporting plate.
Beneficial effect of the present invention:
The invention solves the problem of the poor dimensional precision adopting roller roll extrusion to cause, improve formed precision, achieve the requirement of ring ripple cone cylinder precise forming, and solve and adopt existing expanding die cannot the technical barrier of precise forming.
The present invention adopts inside and outside slide plate to guide, and makes inside and outside swollen lobe in limited travel, realize the radial displacement of maximum, thus the product solved before and after expansion shape forming picks and places problem, ensures the smooth realization of mould bulging motion; This invention is applicable to the processing of various ring ripple cone cylinder bulging, and annual value of production about 40 ~ 500,000 yuan, its application prospect is very wide.
Accompanying drawing explanation
Fig. 1 is the structural representation of the expanding die for ring ripple cone cylinder of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the structural representation of ring ripple cone cylinder;
In figure, 1-lower bolster, 2-cope match-plate pattern, 3-interior swollen lobe, 4-outer shroud, 5-outer swollen lobe, 6-core rod, 7-spacing ring, 8-supporting plate, 9-interior slide plate, 10-outer slide plate, 11-fixed head, 12-limited post, the 13-the first screw, 14-nut, the 15-the second screw, 16-straight pin, the 17-the three screw, the 18-the first spring, 19-lower push rod, 20-hanging, 21-bolt, the 22-the second spring, 23-jogger hole.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in Figure 1, a kind of expanding die for ring ripple cone cylinder, comprise outer ring mechanism and interior ring mechanism, outer ring mechanism is by outer shroud 4, supporting plate 8, lower bolster 1, eight outer swollen lobes 5 and eight outer slide plates 10 form, outer shroud 4 is fixed on the end face of lower bolster 1 by set bolt, the madial wall of outer shroud 4 is inclined plane, and upper-end inner diameter is greater than bottom diameter, eight outer slide plates 10 are fixed on the madial wall of outer shroud 4 by straight pin 16 and the 3rd screw 17, at the top of lower bolster 1, the inner side of outer slide plate 10 is provided with supporting plate 8, lower bolster 1 below supporting plate 8 is evenly provided with eight jogger holes 23, outer swollen lobe 5 and outer slide plate 10 one_to_one corresponding, outside swollen lobe 5 is provided with guide runner, outer swollen lobe 5 is formed by guide runner and outer slide plate 10 and is slidably matched, ensure the accuracy of the direction of motion, and ensure in the swollen lobe 5 not run-off the straight of expansion shape forming process China and foreign countries, interior ring mechanism is by core rod 6, cope match-plate pattern 2, fixed head 11, in first 22, eight, screw 13, second screw 15, first spring 18, second spring, swollen lobe 3 and eight interior slide plates 9 form, core rod 6 is fixed on the bottom of cope match-plate pattern 2 by connecting bolt, the lateral wall of core rod 6 and the madial wall of outer shroud 4 be arranged in parallel, the lateral wall of core rod 6 is provided with eight guide runners, interior slide plate 9 and interior swollen lobe 3 one_to_one corresponding, interior slide plate 9 is fixed on the madial wall of interior swollen lobe 3, interior slide plate 9 is formed with the guide runner of core rod 6 and is slidably matched, and ensures the accuracy of the direction of motion, it is wavy and cooperatively interact that the madial wall of the lateral wall of the interior swollen lobe 3 of interior ring mechanism, the outer swollen lobe 5 of outer ring mechanism is ring, fixed head 11 is fixed on the below of cope match-plate pattern 2 by bolt 21, fixed head 11 surface thereof is provided with the first screw 13, second screw 15, first screw 13, second screw 15 all with fixed head 11 floating connection, first screw 13, second screw 15 can move along fixed head 11, the bottom of the first screw 13 contacts with the end face of outer swollen lobe 5, and the first screw 13 outside between swollen lobe 5 and fixed head 11 is provided with the first spring 18, the afterbody of the second screw 15 is fixedly connected with the end face of interior swollen lobe 3, and the second screw 15 between interior swollen lobe 3 and fixed head 11 is provided with the second spring 22.
Described outer slide plate 10 distributes along the madial wall even circumferential of outer shroud 4.
Described interior slide plate 9 distributes along the madial wall even circumferential of interior swollen lobe 3.
The ailhead that described first screw 13 is positioned at below fixed head 11 contacts with the end face of outer swollen lobe 5, and the nail tail be positioned at above fixed head 11 at the first screw 13 is provided with nut 14, prevents the first screw 13 from departing from from fixed head 11.
Bolt 21 between described cope match-plate pattern 2 and fixed head 11 is provided with limited post 12.
First, second spring described all adopts brute spring.
First, second screw described is all arranged in parallel with the madial wall of outer shroud 4.
The bottom surface of described core rod 6 is fixed with spacing ring 7, and spacing ring 7 is positioned on the end face of supporting plate 8.
The lateral wall of the outer shroud 4 of described outer ring mechanism is circumferentially evenly fixed with hanging 20.
Below in conjunction with accompanying drawing, a use procedure of the present invention is described:
As shown in Figure 1, adopt expanding die of the present invention to make the process of ring ripple cone cylinder, concrete steps are as follows:
Step one: prepare blank: blank is bore the identical taper cone barrel of cylinder tapering with ring ripple, its external diameter, than the external diameter trough extremely when young 5mm of ring ripple cone cylinder, is welded together by the two ends of sheet material and makes;
Step 2: mould is installed: expanding die of the present invention is installed on a hydraulic press, lower bolster 1 of the present invention to be compressed with the lower platform of hydraulic press by pressing plate and is connected, cope match-plate pattern 2 to be compressed with the upper mounting plate of hydraulic press by pressing plate and is connected, hydraulic press jogger hole is put in the bottom of push rod 19, and the top of push rod 19 withstands on the bottom of supporting plate 8 through the jogger hole 23 of lower bolster 1;
Step 3: charging: the upper mounting plate rising hydraulic press, cope match-plate pattern 2 is driven to rise, thus band moving-mould-core 6 and fixed head 11 rise, because the second screw 15 and fixed head 11 are floating connection, in being fixedly connected with the second screw 15, swollen lobe 3 is not moved, because core rod 6 rises, then, swollen lobe 3 moves down relatively along the guide runner of core rod 6, interior swollen lobe 3 inwardly shrinks while relatively moving down, when the head of the second screw 15 contacts with the end face of fixed head 11, second screw 15 drives interior swollen lobe 3 to rise, during the height of the distance between the bottom surface and the end face of outer swollen lobe 5 of interior swollen lobe 3 higher than blank, liftout tank under primer fluid press, make push rod 19 promote supporting plate 8 to move upward, thus swollen lobe 5 moves upward along outer slide plate 10 outside promoting, the outwards expansion of outer swollen lobe 5, mould is opened, the madial wall of swollen lobe 5 outside loads blank,
Step 4: expansion shape forming: after blank installs, under hydraulic press, liftout tank falls, supporting plate 8 is fallen back to contact with the end face of lower bolster 1, the upper mounting plate of hydraulic press presses down, core rod 6 and interior swollen lobe 3 are fallen simultaneously, until interior swollen lobe 3 is fallen on supporting plate, stop falling, the upper mounting plate of hydraulic press continues to press down, core rod 6 continues to fall, core rod 6 and interior swollen lobe 3 Relative sliding, interior swollen lobe 3 circumferentially radially outward expansion, fixed head 11 compresses first simultaneously, second spring, in making, outer swollen lobe is pressed on supporting plate 8, in preventing, outer swollen lobe dislocation, along with the upper mounting plate of hydraulic press presses down, interior swollen lobe 3 is under the radial component effect of core rod 6, outer swollen lobe 5 is matched moulds under the radial component effect of outer shroud 4, in making to be clipped in, blank expansion shape forming between outer swollen lobe is ring ripple cone cylinder,
Step 5: die sinking feeding: after the shaping end of ring ripple cone cylinder, repeat step 3 and (rise the upper mounting plate of hydraulic press, cope match-plate pattern 2 is driven to rise, thus band moving-mould-core 6 and fixed head 11 rise, because the second screw 15 and fixed head 11 are floating connection, in being fixedly connected with the second screw 15, swollen lobe 3 is not moved, because core rod 6 rises, then, swollen lobe 3 moves down relatively along the guide runner of core rod 6, interior swollen lobe 3 inwardly shrinks while relatively moving down, when the head of the second screw 15 contacts with the end face of fixed head 11, second screw 15 drives interior swollen lobe 3 to rise, during the height of the distance between the bottom surface and the end face of outer swollen lobe 5 of interior swollen lobe 3 higher than blank, liftout tank under primer fluid press, make push rod 19 promote supporting plate 8 to move upward, thus swollen lobe 5 moves upward along outer slide plate 10 outside promoting, the outwards expansion of outer swollen lobe 5) open to mould, shaping ring ripple cone cylinder and interior, outer swollen lobe is separated, and ring ripple cone cylinder and interior, sufficient space is had between outer swollen lobe, take off ring ripple cone cylinder.
Claims (8)
1., for an expanding die for ring ripple cone cylinder, it is characterized in that comprising outer ring mechanism and interior ring mechanism, outer ring mechanism is by outer shroud, supporting plate, lower bolster, several outer swollen lobes and several outer slide plate compositions, outer shroud is fixed on the end face of lower bolster, and the madial wall of outer shroud is inclined plane, and upper-end inner diameter is greater than bottom diameter, the madial wall of outer shroud is fixed with several outer slide plates, at the top of lower bolster, the inner side of outer slide plate is provided with supporting plate, lower bolster below supporting plate is provided with several jogger holes, outer swollen lobe and outer slide plate one_to_one corresponding, outside swollen lobe is provided with guide runner, outer swollen lobe is formed by guide runner and outer slide plate and is slidably matched, and interior ring mechanism is by core rod, cope match-plate pattern, fixed head, the first screw, second screw, first spring, second spring, in several swollen lobe and in several slide plate composition, core rod is fixed on the bottom of cope match-plate pattern, the lateral wall of core rod and the madial wall of outer shroud be arranged in parallel, the lateral wall of core rod is provided with several guide runners, interior slide plate and interior swollen lobe one_to_one corresponding, interior slide plate is fixed on the madial wall of interior swollen lobe, and the guide runner of interior slide plate and core rod is formed and is slidably matched, the lateral wall of the interior swollen lobe of interior ring mechanism, it is wavy that the madial wall of the outer swollen lobe of outer ring mechanism is ring, and cooperatively interact, fixed head is bolted on the below of cope match-plate pattern, fixed head surface thereof is provided with the first screw, the second screw, first screw, the second screw all with fixed head floating connection, the bottom of the first screw contacts with the end face of outer swollen lobe, and the first screw outside between swollen lobe and fixed head is provided with the first spring, the afterbody of the second screw is fixedly connected with the end face of interior swollen lobe, and the second screw between interior swollen lobe and fixed head is provided with the second spring.
2. the expanding die for ring ripple cone cylinder according to claim 1, is characterized in that the quantity of described outer slide plate is eight, and distributes along the madial wall even circumferential of outer shroud.
3. the expanding die for ring ripple cone cylinder according to claim 1, is characterized in that the quantity of described interior slide plate is eight, and distributes along the madial wall even circumferential of interior swollen lobe.
4. the expanding die for ring ripple cone cylinder according to claim 1, it is characterized in that the ailhead of described first screw contacts with the end face of outer swollen lobe, the nail tail of the first screw is provided with nut.
5. the expanding die for ring ripple cone cylinder according to claim 1, is characterized in that the bolt between described cope match-plate pattern and fixed head is provided with limited post.
6. the expanding die for ring ripple cone cylinder according to claim 1, is characterized in that first, second spring described all adopts brute spring.
7. the expanding die for ring ripple cone cylinder according to claim 1, is characterized in that first, second screw described is all arranged in parallel with the madial wall of outer shroud.
8. the expanding die for ring ripple cone cylinder according to claim 1, it is characterized in that being fixed with spacing ring on the bottom surface of described core rod, spacing ring is positioned on the end face of supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410606303.8A CN104368710B (en) | 2014-10-31 | 2014-10-31 | A kind of expanding die for ring ripple cone cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410606303.8A CN104368710B (en) | 2014-10-31 | 2014-10-31 | A kind of expanding die for ring ripple cone cylinder |
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| Publication Number | Publication Date |
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| CN104368710A CN104368710A (en) | 2015-02-25 |
| CN104368710B true CN104368710B (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410606303.8A Active CN104368710B (en) | 2014-10-31 | 2014-10-31 | A kind of expanding die for ring ripple cone cylinder |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328038A (en) * | 2015-11-26 | 2016-02-17 | 沈阳黎明航空发动机(集团)有限责任公司 | Expansion mould and using method thereof |
| CN112264516B (en) * | 2020-10-26 | 2023-06-20 | 佛山市顺德区赛恩特实业有限公司 | Sheet metal bulging stamping device and stamping method based on die |
| CN117798617B (en) * | 2024-03-01 | 2024-05-17 | 成都长之琳航空制造有限公司 | Shell forming processing technology |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4450612A (en) * | 1980-03-24 | 1984-05-29 | Haskel, Inc. | Swaging apparatus for radially expanding tubes to form joints |
| US4753101A (en) * | 1986-12-08 | 1988-06-28 | Shultz William E | Apparatus and method for expanding and shaping tubular conduits |
| US5562000A (en) * | 1995-01-24 | 1996-10-08 | Shultz, Sr.; William E. | Apparatus and method for expanding and shaping tubular conduits |
| CN1857819A (en) * | 2005-05-01 | 2006-11-08 | 枣庄金华飞顺车业有限公司 | Fixture and mold for wheel felly of truck |
| CN103586344A (en) * | 2013-10-23 | 2014-02-19 | 沈阳黎明航空发动机(集团)有限责任公司 | Bulging die without female die and method for manufacturing bulging die |
-
2014
- 2014-10-31 CN CN201410606303.8A patent/CN104368710B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4450612A (en) * | 1980-03-24 | 1984-05-29 | Haskel, Inc. | Swaging apparatus for radially expanding tubes to form joints |
| US4753101A (en) * | 1986-12-08 | 1988-06-28 | Shultz William E | Apparatus and method for expanding and shaping tubular conduits |
| US5562000A (en) * | 1995-01-24 | 1996-10-08 | Shultz, Sr.; William E. | Apparatus and method for expanding and shaping tubular conduits |
| CN1857819A (en) * | 2005-05-01 | 2006-11-08 | 枣庄金华飞顺车业有限公司 | Fixture and mold for wheel felly of truck |
| CN103586344A (en) * | 2013-10-23 | 2014-02-19 | 沈阳黎明航空发动机(集团)有限责任公司 | Bulging die without female die and method for manufacturing bulging die |
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| CN104368710A (en) | 2015-02-25 |
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Address after: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee after: Chinese Hangfa Shenyang Liming Aero engine limited liability company Address before: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee before: Liming Aeroplane Engine (Group) Co., Ltd., Shenyang City |