CN104360444B - Electrode bar production method, electrode bar and fusion splicer comprising electrode bar - Google Patents

Electrode bar production method, electrode bar and fusion splicer comprising electrode bar Download PDF

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Publication number
CN104360444B
CN104360444B CN201410638492.7A CN201410638492A CN104360444B CN 104360444 B CN104360444 B CN 104360444B CN 201410638492 A CN201410638492 A CN 201410638492A CN 104360444 B CN104360444 B CN 104360444B
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China
Prior art keywords
electrode bar
blank
discharge end
oxide layer
electrode
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CN104360444A (en
Inventor
李楚元
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DH Infotech Weihai Inc
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Connaught Instrument (china) Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/255Splicing of light guides, e.g. by fusion or bonding
    • G02B6/2551Splicing of light guides, e.g. by fusion or bonding using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch

Abstract

The invention discloses an electrode bar production method. The electrode bar production method mainly includes: producing an electrode bar blank, wherein the electrode bar blank at least comprises a discharge end blank with the perimeter of the outer side face larger than the discharge end of a finished electrode bar; then, subjecting the electrode bar blank to heat treatment so as to obtain an insulation oxide layer by in-situ synthesis; finally, processing the discharge end blank of the electrode bar blank so as to obtain the finished electrode bar. Meanwhile, the invention discloses the electrode bar. One insulation oxide layer obtained by in-situ synthesis is arranged on the outer surface of at least the tip of the electrode bar, and the insulation oxide layer is not arranged on the discharge end which is in an allowed conducting state. The electrode bar production method is low in operation difficulty; the insulation oxide layer of the electrode bar is arranged on the tip of the electrode bar by in-situ synthesis, so that the insulation oxide layer and a basal body are higher in binding force, proneness to coating shedding, instable discharge and the like is avoided, and the problem that the electrode bar needs to be replaced frequently due to the fact that the rear of the electrode bar close to the discharge end is contaminated by fiberglass easily is solved.

Description

The manufacture method of electrode bar and electrode bar and the optical fiber splicer comprising this electrode bar
Technical field
The present invention relates to optical fiber fusion welding technology field, particularly to a kind of making side of the electrode bar for optical fiber splicer Method and electrode bar, and comprise the optical fiber splicer of this electrode bar.
Background technology
Optical fiber splicer is mainly used in the construction of optical cable and maintenance in optic communication.General work principle is to utilize high-voltage arc Two optical fiber will be allowed to be fused into one with the gentle propulsion of high-precision motion mechanism while two profile of optic fibre fusings, to realize optical fiber The coupling of mould field.Wherein, fused fiber splice is by implementing high voltagehigh frequency electric discharge on a pair of electrodes rod, producing welding high-temperature electric Arc, thus melt fiber end face.
It is necessary to control the temperature of electric arc during fused fiber splice, general welding arc temperature is 2000 DEG C about.Additionally need Control stablizing of electric arc, if during arc discharge, arc position drift swings, and end face all can be made to be heated and change, thus shadow Ring welding quality.
Generally electrode bar, because the glass fibre of adhesion optical fiber easily makes discharge position shift in discharge process, affects Discharge effect;Increase with discharge time, the glass fibre of adhesion increases therewith, after ten million electric discharge, due to the glass of adhesion The electric discharge quality that fiber has a strong impact on electrode bar needs to change electrode bar.
Content of the invention
The present invention provides a kind of manufacture method of electrode bar, to solve electrode bar adhesion in discharge process in prior art Glass fibre leads to electrode bar electric discharge fruit to be deteriorated and the frequent technical problem changed of needs.
The present invention provides a kind of electrode bar, is led with solving electrode bar adhesion glass fibre in discharge process in prior art Electrode bar electric discharge fruit is caused to be deteriorated and need the technical problem often changed.
The present invention also provides a kind of optical fiber splicer being provided with above-mentioned electrode bar.
Technical scheme is as follows:
A kind of manufacture method of electrode bar, comprises the following steps:
First, make an electrode bar blank, described electrode bar blank includes barred body body or barred body body blank, and rod Tip blank, the top of described rod tip blank has discharge end blank;
Then, high-temperature heat treatment is carried out to described electrode bar blank, make at least described rod tip of described electrode bar blank The outer surface of blank is formed in situ one layer of insulation oxide layer;
Then, the discharge end blank of described electrode bar blank is processed, to obtain the discharge end of finished electrode rod, from And obtain the electrode bar in the outer surface of the immediately part at described discharge end rear with insulation oxide layer, and in electrode bar hair Base is processed described barred body body blank and is obtained barred body body in the case of including described barred body body blank.
The present invention also provides a kind of electrode bar, and including barred body body and excellent tip, described rod tip is located at described barred body originally One end of body, the tip portion of described rod tip is discharge end, the outer surface setting of at least described rod tip of described electrode bar One generated in-situ insulation oxide layer, simultaneously described discharge end be not provided with insulation oxide layer, so that described discharge end is in Allow conducting state.
Present invention simultaneously provides a kind of optical fiber splicer being provided with above-mentioned electrode bar.
Compared with prior art, beneficial effects of the present invention are as follows:
1st, the electrode bar that the present invention provides can make its electric arc sending keep certain path, keeps arc discharge quality;
2nd, the present invention is provided with insulation oxide layer due to the rear of the immediately discharge end in electrode bar, makes the glass of adhesion Fiber does not interfere with electrode bar electric discharge, greatly reduces the replacing of electrode bar;
3. the insulation oxide layer of the electrode bar of the present invention is generated in-situ, insulation oxide layer and electrode bar matrix The bond strength on surface is greatly it is not easy to cause insulation oxide layer to come off, thus avoiding electric discharge shakiness and the needs thus leading to Often change the problem of electrode bar;
4. the insulation oxide layer on the electrode bar surface of the present invention is due to being generated in-situ, rather than spray up, Thus not containing pore, therefore electrode bar is not readily susceptible to the corrosion of environment;
5. the manufacture method of the electrode bar of the present invention low, the one-shot forming that has an operation easier, the advantages of reduce production cost.
Certainly, the arbitrary product implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Brief description
Fig. 1 is the structural representation of the electrode bar of prior art;
Fig. 2 is the structural representation of the electrode bar blank of one embodiment of the invention;
Fig. 3 is the structural representation of the high-temperature process part of electrode bar blank of one embodiment of the invention;
Fig. 4 is the structural representation of the discharge end blank removal redundance of the electrode bar blank of one embodiment of the invention.
Specific embodiment
Existing electrode bar sticks in electrode bar rear end due to glass fibre, can affect discharge effect after long-time use, Lead to electrode bar to need to change, thus lead to electrode bar to be changed more frequent.For solving this problem, Chinese patent application " 201110000507.3 " disclose " a kind of electrode bar of tape insulation coating and the optical fiber splicer comprising this electrode bar ", this electricity Extremely rod sprays a high-temperature insulating coating using supersonic velocity technique in excellent tip excircle, and high-temperature insulating coating is typically using pottery The insulant such as porcelain or carborundum, this high-temperature insulating coating uncoated described rod pointed tip(Discharge end)On, make excellent pinnacle End(Discharge end)It is in permission conducting state.Although technique scheme solves glass fibre to a certain extent on electrode bar The problem of adhesion, but its technique has following defect:Coating is mechanical coupling fashion, coating and base with the combination of matrix The bond strength in body surface face is poor, the coating self-strength difficult to reach parent metal intensity of itself, therefore easily causes coating and take off Fall, shakiness of discharging, to a certain extent there is still a need for often change electrode bar.Additionally, technique scheme is due to adopting supersonic speed Spraying coating process, there is certain pore in coating, easily corroded by environment, and then affects electrode bar discharge effect and electrode bar Service life.In prior art, another kind of solution is sheathed protective case on electrode bar, but the technique of this method and Operation is quite loaded down with trivial details.
Refer to Fig. 1, wherein show the structural representation of the electrode bar of a prior art, wherein, generally indicating The periphery setting coating of the part for b or sheathed protective case, the part being denoted as a is discharge end, and its outer surface is not provided with coating Also not sheathed protective case.Existing coating process is the electrode bar first processing shape shown in Fig. 1, then b part is applied Layer setting.But this coating method to set up, using traditional mechanical combination, coating is poor with the bond strength of matrix surface, The coating self-strength difficult to reach parent metal intensity of itself, easily causes coating shedding, electric discharge shakiness, to a certain extent still So need often to change electrode bar.In addition, the existing method operation easier that electrode bar is carried out with coating setting is greatly, relatively costly.
For the problems referred to above, the present invention provides a kind of manufacture method of electrode bar, and the method mainly includes the following steps that:
First, make an electrode bar blank, this electrode bar blank can be for example electrode bar blank 2 as shown in Figure 2;Its In, this electrode bar blank 2 includes barred body body 21 and excellent tip blank 22;The tip portion of this excellent tip blank 22 is provided with electric discharge End blank 221, this discharge end blank 221 is processed as the centrage of discharge end of finished electrode rod and the centrage of barred body body 21 Overlap.In general, the lateral surface girth of discharge end blank 221 is more than the electric discharge of the finished electrode rod of same axial location The external diameter at end;Generally select discharge end blank is shaped as relatively regular and simple shape, such as a kind of electric discharge shown in Fig. 2 The shape of end blank, this discharge end blank is identical with the outline of the discharge end of finished electrode rod, but more thick.But at this In bright, discharge end blank, in addition to can be selected for the shape of the cone shown in Fig. 2, also can adopt other various appearance profiles, this The example of bright accompanying drawing 2 does not constitute restriction to the shape of the surface profile of discharge end blank, and actually all lateral surface girths are more than The discharge end blank of the various external surface shape of discharge end external diameter of finished electrode rod of same axial location all can be in the present invention Middle employing.For example, such as it is in the consideration of processability, the surface profile shape of discharge end blank may be selected the shape of easy processing, removes Outside cone shape, column, the other shapes such as spherical also may be selected.Additionally, in the embodiment shown in Figure 2, electrode bar blank 2 has There is the barred body body 21 that size is coincide with finished electrode rod, but barred body body 21 can also be more than same axial direction with lateral surface girth Replacing, the lateral surface shape of this barred body body blank is optional for the barred body body blank of the barred body body of finished electrode rod of position Select any shape and be not limited to only cylinder.This barred body body blank can be further processed into electricity in the follow-up course of processing Extremely excellent barred body body.
In non-limiting embodiments, the step making described electrode bar blank such as electrode bar blank 2 is as follows:
Step A, dispensing, preferably according to following formula dispensing:
Ce cerium<0.0005%,
La lanthanum<0.0005%,
Zr zirconium≤0.0072%,
Y yttrium<0.00061%,
W tungsten remainder.
Above-mentioned preferred formula can ensure the intensity of finished electrode rod made and toughness simultaneously.
Several specific embodiments of above-mentioned dispensing refer to-No. 4 samples of No. 1 sample of table 1 below.
Table 1
Wherein, the intensity of material of above-mentioned 4 samples and toughness all meet the requirement of electrode bar material.
Step B, die mould;
Step C, pre-burning;
Step D, sintering;
Step E, machining, obtain the shape of the electrode bar blank 2 for example shown in Fig. 2.Certainly, same using above-mentioned steps Other shapes of electrode bar blank can be obtained.
Wherein, above-mentioned die mould, pre-burning, sintering, machining are the routine techniquess that metal electrode bar manufactures field, and it adds Work technique and parameter can be selected according to prior art by those skilled in the art and be optimized.
Then, high-temperature heat treatment is carried out at least excellent tip blank 22 of electrode bar blank 2, such as only to excellent tip blank 22 carry out high-temperature heat treatment, or carry out high-temperature heat treatment to whole electrode bar blank 2, or to excellent tip blank 22 and with Its a part of barred body body 21 connecting(Can be the C region described in Fig. 3)Carry out high-temperature heat treatment, make whole electrode bar hair The outer surface of base 2 or excellent tip blank 22 or excellent tip blank 22 and connected a part of barred body body 21 is formed in situ One layer of insulation oxide layer;Preferably at high temperature(For example for being manufactured using above-described embodiment formula based on wolfram element Electrode bar blank 2, usually 3000 DEG C)C shown in the outer surface of excellent tip blank 22 of oxidizing electrode rod blank 2 or Fig. 3 Partial outer surface, makes one layer of insulation of outer surface in-situ preparation of the C portion shown in the outer surface of excellent tip blank 22 or Fig. 3 Tungsten oxide layer;
Then, remove the redundance of the discharge end blank 221 of electrode bar blank 2 by processing, processing mode for example will Cutting line part shown in Fig. 4 is got on the bus in lathe and is removed, to obtain the discharge end of finished electrode rod, thus obtaining finished electrode Rod.If electrode bar includes barred body body blank, in this step barred body body blank can be processed as barred body body simultaneously. Wherein, the method for redundance removing discharge end blank 221 and barred body body blank, in addition to using lathe, it is also possible to use other Multiple machining process that can reach same purpose.The axial direction of the discharge end of finished electrode rod obtaining after this step is long Degree is identical with conventional electrodes rod, is generally maintained at below 2mm.
The manufacture method step of the above-mentioned electrode bar that the present invention provides is simple, and operation easier is low, saves manufacturing cost;Pass through The electrode bar that said method is obtained can make its electric arc sending keep certain path, keeps arc discharge quality;Simultaneously as The discharge end rear of electrode bar is provided with insulation oxide layer, makes the glass fibre of adhesion not interfere with electrode bar electric discharge, greatly The big replacing reducing electrode bar;Additionally, the insulation oxide layer of the electrode bar of the present invention is generated in-situ, insulation oxide layer Big with the bond strength of electrode bar matrix surface it is not easy to cause insulation oxide layer to come off, thus avoiding thus lead to put Electricity is unstable and needs often to change the problem of electrode bar;Further, the insulation oxide layer on the electrode bar surface of the present invention by Then generated in-situ, rather than spray up, thus not containing pore, therefore electrode bar is not readily susceptible to the corrosion of environment.
The present invention also provides a kind of electrode bar simultaneously, and this electrode bar includes barred body body and excellent tip, and excellent tip is located at rod One end of body body, the tip portion of excellent tip is discharge end, and the outer surface setting one of at least described rod tip of electrode bar is former Position generate insulation oxide layer, simultaneously discharge end be not provided with insulation oxide layer so that described discharge end be in permission conducting State.Wherein, insulation oxide layer can be arranged in addition to discharge end whole electrode bar or be provided only in addition to discharge end Excellent tip or a part for the excellent tip being arranged in addition to discharge end and the barred body body being attached thereto(One non-limiting examples B part as shown in Figure 1).The above-mentioned electrode bar that the present invention provides, insulation oxide layer in-situ preparation is in the electric discharge of electrode bar End rear, the bond strength of insulation oxide layer and matrix is big, adhesion strong it is not easy to cause coating shedding, thus avoid by The unstable problem often changing electrode bar with needs of electric discharge that this leads to.One of present invention electrode bar provided herein is concrete to make Making method can a kind of manufacture method of electrode bar as described above.
The present invention also provides a kind of optical fiber splicer being provided with any of the above-described kind of electrode bar, and this electrode bar is with common dress Formula formula is assemblied on described optical fiber splicer.
Present invention disclosed above preferred embodiment is only intended to help illustrate the present invention.Preferred embodiment is not detailed Describe all of details, also do not limit the specific embodiment that this invention is only described.Obviously, the content according to this specification, Can make many modifications and variations.This specification is chosen and is specifically described these embodiments, is to preferably explain the present invention Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and its four corner and equivalent.

Claims (7)

1. a kind of manufacture method of electrode bar is it is characterised in that comprise the following steps:
First, make an electrode bar blank, described electrode bar blank includes barred body body or barred body body blank, and excellent tip Blank, the top of described rod tip blank has discharge end blank;
Then, high-temperature oxydation heat treatment is carried out to described electrode bar blank, make at least described rod tip of described electrode bar blank The outer surface of blank is formed in situ one layer of insulation oxide layer;
Then, the discharge end blank of described electrode bar blank is processed, removes the insulation oxide layer on its surface and obtain The discharge end of finished electrode rod, this discharge end is in permission conducting state, thus obtaining the portion at immediately described discharge end rear The outer surface dividing has the electrode bar of the insulation oxide layer being formed in situ, and includes described this chaeta of barred body in electrode bar blank Process described barred body body blank in the case of base and obtain barred body body.
2. the manufacture method of electrode bar according to claim 1 is it is characterised in that described insulation oxide layer is tungsten oxide Layer.
3. the manufacture method of electrode bar according to claim 2 includes joining it is characterised in that making described electrode bar blank Material process, in described blending process, material content formula is as follows:
Ce cerium<0.0005%,
La lanthanum<0.0005%,
Zr zirconium≤0.0072%,
Y yttrium<0.00061%,
W tungsten remainder.
4. the manufacture method of electrode bar according to claim 1 is it is characterised in that the electrode bar of described making has insulation The part of oxide skin(coating) is:Excellent tip portion in addition to discharge end, or the excellent tip portion in addition to discharge end and described rod A part for body body, or the excellent tip portion in addition to discharge end and described barred body body whole.
5. electrode bar according to claim 1 manufacture method it is characterised in that described obtain finished electrode rod put The axial length at electric end is in below 2mm.
6. the electrode bar that in a kind of claim 1-5, the manufacture method of arbitrary described electrode bar is obtained.
7. a kind of optical fiber splicer of the electrode bar being provided with described in claim 6.
CN201410638492.7A 2014-11-13 2014-11-13 Electrode bar production method, electrode bar and fusion splicer comprising electrode bar Active CN104360444B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10332986A (en) * 1997-05-28 1998-12-18 Sumitomo Electric Ind Ltd Method and device for machining optical fiber end surface, and assembling method for optical connector
JP3524381B2 (en) * 1998-04-30 2004-05-10 株式会社フジクラ Discharge electrode holding device in optical fiber fusion splicer
CN1725063A (en) * 2004-09-30 2006-01-25 北京大学 Full optical fibre circular phase converter and its processing method
CN102207583A (en) * 2011-01-04 2011-10-05 一诺仪器(威海)有限公司 Electrode bar with insulating coating and optical fiber fusion splicer comprising electrode bar
CN203084236U (en) * 2012-07-06 2013-07-24 株式会社藤仓 Optical fiber fusion splicer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10332986A (en) * 1997-05-28 1998-12-18 Sumitomo Electric Ind Ltd Method and device for machining optical fiber end surface, and assembling method for optical connector
JP3524381B2 (en) * 1998-04-30 2004-05-10 株式会社フジクラ Discharge electrode holding device in optical fiber fusion splicer
CN1725063A (en) * 2004-09-30 2006-01-25 北京大学 Full optical fibre circular phase converter and its processing method
CN102207583A (en) * 2011-01-04 2011-10-05 一诺仪器(威海)有限公司 Electrode bar with insulating coating and optical fiber fusion splicer comprising electrode bar
CN203084236U (en) * 2012-07-06 2013-07-24 株式会社藤仓 Optical fiber fusion splicer

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Denomination of invention: Production method of electrode rod and electrode rod, as well as optical fiber fusion splicer containing the electrode rod

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