CN104358012A - Device for batching gray fabric of loom - Google Patents
Device for batching gray fabric of loom Download PDFInfo
- Publication number
- CN104358012A CN104358012A CN201410558877.2A CN201410558877A CN104358012A CN 104358012 A CN104358012 A CN 104358012A CN 201410558877 A CN201410558877 A CN 201410558877A CN 104358012 A CN104358012 A CN 104358012A
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- Prior art keywords
- loom
- cloth
- support
- cloth beam
- batching
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
- D03D49/20—Take-up motions; Cloth beams
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The invention discloses a device for batching a gray fabric of a loom. The device is characterized in that the device includes a machine base (2) arranged outside the loom, a batching mechanism arranged on the machine base (2) and a transmission mechanism for connecting the loom (1) with a batching mechanism, the transmission mechanism is a multi-stage chain transmission mechanism, and the transmission mechanism is connected with an original loom batching taker (7) on the loom. The device for batching the gray fabric of the loom has the advantages of simple structure, convenient, safe and reliable operation, low equipment failure rate and low cost; a driving shaft is capable of producing a batch, thereby reducing the number of fittings during the post processing of finished products.
Description
Technical field
The present invention relates to wrap-up technical field, is specifically the device that a kind of grey cloth by loom is rolled into large volume.
Background technology
Most of loom domestic at present, is all the cloth beam batching to be connected with main frame, cloth beam is arranged on the front lower place of loom frame, by frictional drive, cloth is wound on cloth beam.It is little that the package of this structure mostly is yardage roll, grey cloth batches diameter and is generally no more than 40 centimetres, batch the length of cloth generally within 200 meters, warp thread on a beam of a loom need make 4-6 yardage roll and just can complete, when causing finished product aft-loaded airfoil, joint is many, according to each joint substandard products 1.5 meters calculating, has more substandard products cloth 6-9 rice altogether, therefore need a kind ofly grey cloth to be rolled into the large volume of length more than 1000 meters, the diameter of large volume is more than 80 centimetres.Reveal a kind of device grey cloth being rolled into large volume, its structure is outside loom, arrange the device that grey cloth is rolled into large volume by an energy, free-standing electronics frequency conversion drive active cloth beam is adopted to batch grey cloth, batching speed and the speed of weaving cotton cloth are consistent, the original mechanical structure of loom will add electronic control system, make device structure complicated, need to control cloth-winding mechanism during operation synchronous with loom, human users is made to safeguard inconvenience, and the large package of this structure have employed independently motor driving, the cost height of equipment is made often to overlap about 23000 yuan, after have employed motor, except control and the transmission of the many motors of original batching mechanical structure, equipment failure rate is high, energy consumption is high.
Summary of the invention
Technical problem to be solved by this invention is: the defect overcoming above prior art, there is provided that a kind of structure is simple, easy to operate, safe and reliable, equipment failure rate is low, cost is low, and can realize that a beam of a loom produces a yardage roll, the device grey cloth of loom being rolled into large volume of joint when reducing finished product aft-loaded airfoil.
The technical solution used in the present invention is: provide a kind of grey cloth by loom to be rolled into the device of large volume, it comprising the support be arranged on outside loom, being arranged on the cloth-winding mechanism on support and the transmission mechanism for connecting loom and cloth-winding mechanism, described transmission mechanism is multiple strand chain strip transmission mechanism, and described transmission device batches licker-in with the former loom on loom and is connected.
After adopting above structure, the device that the grey cloth of loom is rolled into large volume by the present invention compared with prior art has the following advantages: adopt chain drive, directly synchronously dock with loom, structure is simple, power batches licker-in from former loom, and not needing provides power-equipment in addition, and energy consumption is low, equipment failure rate is low, low cost of manufacture; Cloth-winding mechanism be arranged on be positioned at loom outside support on, by the restriction in loom space, the object that a beam of a loom produces a yardage roll can not be realized, the substandard products that when reducing finished product aft-loaded airfoil, joint produces, and batch and rollback easy and flexible; The support that loom is arranged outward, for supporting yardage roll, be highly no more than 20cm, supporting power is high, can keep yardage roll stable operation and center of gravity is low, and security performance is high.
As preferably, described transmission mechanism comprises simple chainwheel, double constant speed sprocket wheel, double speed-changing chain and initiatively cloth beam sprocket wheel, described simple chainwheel is fixed on former loom and batches on licker-in as Synchronous Transmission, described simple chainwheel is connected with a sprocket wheel on the double constant speed sprocket wheel being arranged on the left front below of loom by chain, another sprocket wheel on described double constant speed sprocket wheel is connected with the hinge wheel on the double speed-changing chain be arranged on the left of support by chain, minor sprocket on described double speed-changing chain is connected with the active cloth beam sprocket wheel being arranged on support upper end by chain, described cloth-winding mechanism comprises and is arranged on the fabric guide roll between support and loom, the active cloth beam being arranged on support upper end and passive cloth beam and for batching and the batching tube core that can slide up and down along the perpendicular bisector of active cloth beam and passive cloth beam axial connecting line, described active cloth beam is with initiatively cloth beam sprocket coaxiality is affixed.
As preferably, the external diameter of described active cloth beam is equal with the external diameter of passive cloth beam, the axis of described active cloth beam and the axis being parallel of passive cloth beam are arranged, and be positioned in same level, initiatively cloth beam and passive cloth beam are seamless steel pipe manufacture, and the external diameter of two rollers is consistent, there are enough bearing capacities, flexural deformation is there will not be in operation, parallel and arrange in same level, yardage roll can be made more smooth.
As preferably, the surface of described active cloth beam is provided with rubber layer, and friction when rubber layer is used for increasing batching initiatively between cloth beam and yardage roll, prevents the situation that yardage roll skids.
As preferably, described fabric guide roll comprises fabric guide roll I and fabric guide roll II, described fabric guide roll I is arranged in the frame of loom, described fabric guide roll II is arranged in support, described fabric guide roll I be arranged in parallel with fabric guide roll II and is positioned in same level, and grey cloth batches licker-in from former loom and draws, through fabric guide roll I and fabric guide roll II, batching is carried out in the gap of introducing initiatively between cloth beam and passive cloth beam, plays guiding function.
As preferably, it also comprises the foot pedal of placement on the ground and between loom and support, the lower end of described foot pedal is provided with the passage passed for grey cloth, foot pedal handled easily workman is from current between loom and cloth rewinder, grey cloth is drawn from loom, below foot pedal, enter cloth rewinder, foot pedal is directly settled on the ground, is shifted out by foot pedal when being conducive to maintenance or doing clean.
As preferably, the both sides, front and back of described foot pedal upper surface are provided with baffle plate, and the height of baffle plate is higher than 5cm, and when walking above for preventing personnel, the dirt such as rubbish falls into cloth cover, causes cloth surface pollution.
As preferably, it also comprises the batching tube core sliding guide rail device be arranged on support, described batching tube core sliding guide rail device comprises the support being fixed in support two ends respectively, removablely on described each support be connected with a block cloth plate, the described block cloth plate being positioned at support two ends offsets with the two ends of batching tube core respectively, described block cloth plate is channel-section steel, described block cloth plate is vertically arranged, and groove and batching tube core are vertically slidably matched, in use respectively be provided with one block of block cloth plate at support two ends, and block cloth plate and batching tube core offset, can prevent yardage roll in batching process from moving left and right, ensure that the regularity of yardage roll, along with batching of grey cloth, the diameter of yardage roll can increase gradually, the groove of batching tube core and block cloth plate is slidably matched, the height of block cloth plate can be set according to the number of grey cloth, realize the object of large package, the both sides of channel-section steel groove can prevent batching tube core slide anteroposterior in the process of batching, ensure that yardage roll does not surprisingly drop.
As preferably, the most ideal velocity ratio that described active cloth beam linear velocity and former loom batch licker-in linear velocity is, described active cloth beam linear velocity is 0.993 times that former loom batches licker-in linear velocity, loom in process of production, due to the effect of warp tension, former loom has certain contraction after batching and having certain slippage and grey cloth to be made between licker-in and grey cloth, through my company repeatedly proportioning test show that 0.993 for most ideal velocity ratio, makes batching be consistent with the action of weaving cotton cloth.
Accompanying drawing explanation
Fig. 1 is the structural representation that the grey cloth of loom is rolled into the device of large volume by the present invention.
Fig. 2 is the structural representation of transmission mechanism in the present invention.
Fig. 3 is the structural representation of cloth-winding mechanism in the present invention.
Fig. 4 is the structural representation of foot pedal in the present invention.
Fig. 5 be in the present invention block cloth plate and yardage roll coordinate schematic diagram.
In figure, 1, loom, 2, support, 3, simple chainwheel, 4, double constant speed sprocket wheel, 5, double speed-changing chain, 6, initiatively cloth beam sprocket wheel, 7, former loom batches licker-in, 8, fabric guide roll I, 9, fabric guide roll II, 10, initiatively cloth beam, 11, passive cloth beam, 12, batching tube core, 13, rubber layer, 14, foot pedal, 15, passage, 16, baffle plate, 17, support, 18, block cloth plate, 19, groove, 20, grey cloth.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in the figure, the invention provides the device that a kind of grey cloth by loom is rolled into large volume, it comprising the support 2 be arranged on outside loom, being arranged on the cloth-winding mechanism on support 2 and the transmission mechanism for connecting loom 1 and cloth-winding mechanism, described transmission mechanism is multiple strand chain strip transmission mechanism, and described transmission mechanism batches licker-in 7 with the former loom on loom and is connected.Described transmission mechanism comprises simple chainwheel 3, double constant speed sprocket wheel 4, double speed-changing chain 5 and initiatively cloth beam sprocket wheel 6, described simple chainwheel 3 is fixed on former loom and batches on licker-in 7 as Synchronous Transmission, described simple chainwheel 3 is connected with a sprocket wheel on the double constant speed sprocket wheel 4 being arranged on the left front below of loom 1 by chain, another sprocket wheel on described double constant speed sprocket wheel 4 is connected with the hinge wheel on the double speed-changing chain 5 be arranged on the left of support 2 by chain, minor sprocket on described double speed-changing chain 5 is connected with the active cloth beam sprocket wheel 6 being arranged on support 2 upper end by chain, described cloth-winding mechanism comprises and is arranged on the fabric guide roll between support 2 and loom 1, the active cloth beam 10 being arranged on support 2 upper end and passive cloth beam 11 and for batching and the batching tube core 12 that can slide up and down with the perpendicular bisector of passive cloth beam 11 axial connecting line along active cloth beam 10, described active cloth beam 10 is with initiatively cloth beam sprocket wheel 6 is coaxially affixed.The external diameter of described active cloth beam 10 is equal with the external diameter of passive cloth beam 11, and the axis of described active cloth beam 10 and the axis being parallel of passive cloth beam 11 are arranged, and are positioned in same level.The surface of described active cloth beam 10 is provided with rubber layer 13.Described fabric guide roll comprises fabric guide roll I 8 and fabric guide roll II 9, and described fabric guide roll I 8 is arranged in the frame of loom 1, and described fabric guide roll II 9 is arranged in support 2, and described fabric guide roll I 8 be arranged in parallel with fabric guide roll II 9 and is positioned in same level.It also comprises the foot pedal 14 of placement on the ground and between loom 1 and support 2, and the lower end of described foot pedal 14 is provided with the passage 15 passed for grey cloth 20.The both sides, front and back of described foot pedal 14 upper surface are provided with baffle plate 16.It also comprises batching tube core 12 sliding guide rail device be arranged on support 2, described batching tube core 12 sliding guide rail device comprises the support 17 being fixed in support 2 two ends respectively, removablely on described each support 17 be connected with a block cloth plate 18, the described block cloth plate 18 being positioned at support 2 two ends offsets with the two ends of batching tube core 12 respectively, described block cloth plate 18 is channel-section steel, described block cloth plate 18 is vertically arranged, and groove and batching tube core 12 are vertically slidably matched.The most ideal velocity ratio that described active cloth beam linear velocity and former loom batch licker-in linear velocity is that described active cloth beam linear velocity is 0.993 times that former loom batches licker-in linear velocity.
Simple chainwheel 3 in the present invention refers to only have a sprocket wheel, and double constant speed sprocket wheel 4 refers to the sprocket wheel of two identical numbers of teeth, and double speed-changing chain 5 refers to the sprocket wheel of two different numbers of teeth; Initiatively the external diameter of cloth beam 10 is identical with the external diameter of passive cloth beam 11, rubber layer 13 is added on active cloth beam 10 surface, in fact rubber layer 13 has thickness, but compared to the diameter of active cloth beam 10, the thickness of rubber layer 13 is negligible, thinks that the external diameter of the active cloth beam 10 after adding rubber layer 13 is consistent with the external diameter of the passive cloth beam 11 not adding rubber layer; Batching tube core 12 adopts metal material, when just having started batching, utilizes the gravity of batching tube core 12 to be pressed in by grey cloth 20 on the surface of initiatively cloth beam 10, utilizes grey cloth 20 to drive yardage roll to rotate with the frictional force of rubber layer 13 on active cloth beam 10, carries out batching action.
Running part in the present invention, power batches licker-in 7 from former loom, simple chainwheel 3 chooses 36T sprocket wheel, drive to double constant speed sprocket wheel 4, double constant speed sprocket wheel 4 adopts 24T sprocket wheel, again by chain drive extremely double speed-changing chain 7, double speed-changing chain 7 chooses 25T and 18T duplex chain wheel, finally by chain drive to active cloth beam sprocket wheel 6, initiatively cloth beam sprocket wheel 6 is 33T sprocket wheel, initiatively cloth beam 10 is driven to rotate, initiatively cloth beam 10 girth and former loom is coordinated to batch licker-in 7 girth, calculating initiatively cloth beam 10 linear velocity is 0.993 times that former loom batches licker-in 7 linear velocity, this is because due to the effect of warp tension in loom production process, former loom batch to have between licker-in 7 and grey cloth 20 certain slippage and grey cloth 20 be made into after have certain contraction, therefore setting active cloth beam 10 linear velocity batches the linear velocity of licker-in 7 a little less than former loom.
Block cloth plate 18 can be selected with the fixed form of support 17, support 17 with block cloth plate 18 all arrange the identical screwed hole of an internal diameter, both are connected by holding screw, and when tightening holding screw during installation, block cloth plate 18 offsets with batching tube core 12, only need unclamp holding screw during lower cloth.
In running, grey cloth 20 batches licker-in 7 from former loom and drew fabric guide roll, batching tube core 12 is upwards involved in from the gap between active cloth beam 10 and passive cloth beam 11, parallelly be pressed in initiatively between cloth beam 10 and passive cloth beam 11, when loom 1 runs, the power of loom 1 is by chain drive initiatively cloth beam 10, and initiatively grey cloth 20 successively batches by cloth beam 10 frictional drive, and passive cloth beam 11 is to the passive frictional rotation being subject to grey cloth 20 of yardage roll simultaneously.
Just preferred embodiment of the present invention is described above, but can not be interpreted as it is limitations on claims.The present invention is not only confined to above embodiment, and its concrete structure allows to change, and all various changes done in the protection domain of independent claims of the present invention are all in protection scope of the present invention.
Claims (9)
1. the grey cloth of loom is rolled into the device of large volume by one kind, it is characterized in that: it comprising the support (2) be arranged on outside loom, being arranged on the cloth-winding mechanism on support (2) and the transmission mechanism for connecting loom (1) and cloth-winding mechanism, described transmission mechanism is multiple strand chain strip transmission mechanism, and described transmission mechanism and the former loom on loom batch licker-in (7) and be connected.
2. the grey cloth by loom according to claim 1 is rolled into the device of large volume, it is characterized in that: described transmission mechanism comprises simple chainwheel (3), double constant speed sprocket wheel (4), double speed-changing chain (5) and initiatively cloth beam sprocket wheel (6), described simple chainwheel (3) is fixed on former loom, and to batch licker-in (7) upper be Synchronous Transmission, described simple chainwheel (3) is connected with a sprocket wheel on the double constant speed sprocket wheel (4) being arranged on loom (1) left front below by chain, another sprocket wheel on described double constant speed sprocket wheel (4) is connected with the hinge wheel on the double speed-changing chain (5) being arranged on support (2) left side by chain, minor sprocket on described double speed-changing chain (5) is connected with the active cloth beam sprocket wheel (6) being arranged on support (2) upper end by chain, described cloth-winding mechanism comprises and is arranged on the fabric guide roll between support (2) and loom (1), the active cloth beam (10) being arranged on support (2) upper end and passive cloth beam (11) and for batching and the batching tube core (12) that can slide up and down along the perpendicular bisector of active cloth beam (10) and passive cloth beam (11) axial connecting line, described active cloth beam (10) is with initiatively cloth beam sprocket wheel (6) is coaxially affixed.
3. the grey cloth by loom according to claim 2 is rolled into the device of large volume, it is characterized in that: the external diameter of described active cloth beam (10) is equal with the external diameter of passive cloth beam (11), the axis of described active cloth beam (10) and the axis being parallel of passive cloth beam (11) are arranged, and are positioned in same level.
4. the grey cloth by loom according to claim 2 is rolled into the device of large volume, it is characterized in that: the surface of described active cloth beam (10) is provided with rubber layer (13).
5. the grey cloth by loom according to claim 2 is rolled into the device of large volume, it is characterized in that: described fabric guide roll comprises fabric guide roll I (8) and fabric guide roll II (9), described fabric guide roll I (8) is arranged in the frame of loom (1), described fabric guide roll II (9) is arranged in support (2), and described fabric guide roll I (8) be arranged in parallel with fabric guide roll II (9) and is positioned in same level.
6. the grey cloth by loom according to claim 1 is rolled into the device of large volume, it is characterized in that: it also comprises placement on the ground and the foot pedal (14) be positioned between loom (1) and support (2), and the lower end of described foot pedal (14) is provided with the passage (15) passed for grey cloth (20).
7. the grey cloth by loom according to claim 6 is rolled into the device of large volume, it is characterized in that: the both sides, front and back of described foot pedal (14) upper surface are provided with baffle plate (16).
8. the grey cloth by loom according to claim 1 is rolled into the device of large volume, it is characterized in that: it also comprises batching tube core (12) sliding guide rail device be arranged on support (2), described batching tube core (12) sliding guide rail device comprises the support (17) being fixed in support (2) two ends respectively, described each support (17) is above removable is connected with a block cloth plate (18), the described block cloth plate (18) being positioned at support (2) two ends offsets with the two ends of batching tube core (12) respectively, described block cloth plate (18) is channel-section steel, described block cloth plate (18) is vertically arranged, and groove and batching tube core (12) are vertically slidably matched.
9. the grey cloth by loom according to claim 2 is rolled into the device of large volume, it is characterized in that: the most ideal velocity ratio that described active cloth beam linear velocity and former loom batch licker-in linear velocity is that described active cloth beam linear velocity is 0.993 times that former loom batches licker-in linear velocity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410558877.2A CN104358012B (en) | 2014-10-20 | 2014-10-20 | The grey cloth of loom is rolled into the device of large volume |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410558877.2A CN104358012B (en) | 2014-10-20 | 2014-10-20 | The grey cloth of loom is rolled into the device of large volume |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104358012A true CN104358012A (en) | 2015-02-18 |
| CN104358012B CN104358012B (en) | 2016-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410558877.2A Active CN104358012B (en) | 2014-10-20 | 2014-10-20 | The grey cloth of loom is rolled into the device of large volume |
Country Status (1)
| Country | Link |
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| CN (1) | CN104358012B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256448A (en) * | 2015-11-10 | 2016-01-20 | 陈亦栋 | Core-free coiling mechanism of loom |
| CN105314436A (en) * | 2015-11-25 | 2016-02-10 | 南通康禾新材料有限公司 | Outside coiling device for large package cloth |
| CN106241450A (en) * | 2016-08-17 | 2016-12-21 | 长兴诺鑫纺织机械有限公司 | A kind of coiling device with automatic deviation rectifying function |
| CN106480587A (en) * | 2016-08-17 | 2017-03-08 | 长兴诺鑫纺织机械有限公司 | A kind of cloth is from coiling device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB356281A (en) * | 1930-06-07 | 1931-09-07 | George Edward Stuttard | Improvements relating to take-up mechanism for looms |
| US3884271A (en) * | 1973-04-23 | 1975-05-20 | Bond Transmission & Controls I | Loom cloth roll take up |
| CN2121467U (en) * | 1992-03-11 | 1992-11-11 | 国营张家港市棉纺织厂 | Cotton spinning machine outer large roll loading device |
| CN201310001Y (en) * | 2008-11-24 | 2009-09-16 | 安徽丹凤集团桐城玻璃纤维有限公司 | Loom machine |
| CN203700665U (en) * | 2013-12-23 | 2014-07-09 | 青岛天一红旗软控科技有限公司 | External take-up device of air-jet loom |
-
2014
- 2014-10-20 CN CN201410558877.2A patent/CN104358012B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB356281A (en) * | 1930-06-07 | 1931-09-07 | George Edward Stuttard | Improvements relating to take-up mechanism for looms |
| US3884271A (en) * | 1973-04-23 | 1975-05-20 | Bond Transmission & Controls I | Loom cloth roll take up |
| CN2121467U (en) * | 1992-03-11 | 1992-11-11 | 国营张家港市棉纺织厂 | Cotton spinning machine outer large roll loading device |
| CN201310001Y (en) * | 2008-11-24 | 2009-09-16 | 安徽丹凤集团桐城玻璃纤维有限公司 | Loom machine |
| CN203700665U (en) * | 2013-12-23 | 2014-07-09 | 青岛天一红旗软控科技有限公司 | External take-up device of air-jet loom |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256448A (en) * | 2015-11-10 | 2016-01-20 | 陈亦栋 | Core-free coiling mechanism of loom |
| CN105314436A (en) * | 2015-11-25 | 2016-02-10 | 南通康禾新材料有限公司 | Outside coiling device for large package cloth |
| CN106241450A (en) * | 2016-08-17 | 2016-12-21 | 长兴诺鑫纺织机械有限公司 | A kind of coiling device with automatic deviation rectifying function |
| CN106480587A (en) * | 2016-08-17 | 2017-03-08 | 长兴诺鑫纺织机械有限公司 | A kind of cloth is from coiling device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104358012B (en) | 2016-03-16 |
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Address after: 315505 Zhejiang Province, Ningbo city Fenghua District West Street East Fan Road No. 25 Patentee after: Zhejiang Shuangdun Textile Technology Co. Ltd. - Address before: Fenghua City, Zhejiang province 315505 Ningbo City Economic Development Zone West Hollywood Park Patentee before: Fenghua Tiandun Waterproof Material Co., Ltd. |
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Address after: 315505 Zhejiang Province, Ningbo city Fenghua District West Street East Fan Road No. 25 Patentee after: Zhejiang Shuangdun Textile Technology Co. Ltd. Address before: Fenghua City, Zhejiang province 315505 Ningbo City Economic Development Zone West Hollywood Park Patentee before: Fenghua Tiandun Waterproof Material Co., Ltd. |