CN104357620A - Device for quenching flames on surfaces of rope grooves in wire-rope drum - Google Patents
Device for quenching flames on surfaces of rope grooves in wire-rope drum Download PDFInfo
- Publication number
- CN104357620A CN104357620A CN201410526819.1A CN201410526819A CN104357620A CN 104357620 A CN104357620 A CN 104357620A CN 201410526819 A CN201410526819 A CN 201410526819A CN 104357620 A CN104357620 A CN 104357620A
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- China
- Prior art keywords
- grooving
- shorterizing
- cable drum
- driving roller
- rifle
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Abstract
The invention discloses a device for quenching flames on the surfaces of rope grooves in a wire-rope drum. The device adopts the structure that the drum is arranged on a driving roller frame and a driven roller frame, and driven rotationally; an arc-shaped framework is mounted in each spiral rope groove in the drum to perform guidance treatment; the framework is connected to a manipulation platform; a gun torch which can jet out flames and spray water is mounted on the base of the manipulation platform; a movable pulley arranged below the base is placed on a sliding track. Through the adoption of the device, self-steering flames quenching on the surfaces of the rope grooves and synchronous translation of the gun torch can be realized with low cost. The device provided by the invention is low in cost, simple in structure, easy to operate, stable, reliable, high in efficiency, easy to maintain, safe and environment-friendly.
Description
Technical field
The present invention relates to a kind of quenching device, particularly a kind of cable drum grooving shorterizing device.
Background technology
Present stage, traditional reel or rope race shorterizing technical matters comprise support equipment, most of or relatively backward and coarse, we can see in some thermal treatment producers for these, nothing but the geometrical shape according to grooving section and size, match the flame spray head (rifle torch) varied in size, then certain pressure mixed gas will be had, through conduit, shower nozzle sprays and lights, form glowing fire, act on grooving surface, it is made to reach required critical temperature at short notice, it is made to cool by Water spray method again, thus allow grooving surface obtain the process of certain hardened layer, due to the Structure and energy defect that equipment is intrinsic, cause following shortcoming: 1, because the relation of steel cylinder finite capacity, pressure reduction when full bottle and residual bottle is larger, gaseous tension is unstable, the change of flame power is large, be difficult to steady control, 2, the rifle torch of open market purchase, because structure formation, when flame is ejected by rifle torch, has larger scattering phenomenon, flame constraint can not be controlled the scope needed, thus uncontrollable effective hardened area, 3, large rifle torch quenching due to hot face quench greatly after workpiece distortion comparatively large, and workpiece surface local excessive can be caused to burn once flame controls instability, form oxidation and decarbonization, 4, because rifle head shapes is circular flat, do not mate with grooved, rear surface hardness of quenching is uneven, and the hardened layer depth is inconsistent, 5, gas waste is large, and noise high (reaching as high as 120db), works under hard conditions, 6, after all pitch arranged in pairs or groups out by employing digital controlled lathe, because reel workpiece varies, carry out pitch cooperation according to large-sized numerical control lathe, not only cost is high, also causes the wasting of resources, 7, conventional gun torch in actual use, often there will be return-air tempering and cause fried rifle, high pressure hose to burst, thus cause security incident and property damage.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of cable drum grooving shorterizing device, originally can realize the synchronous translational of the hard-faced self-steering of grooving and rifle torch with cheap one-tenth, there is with low cost, simple for structure, easy manipulation, reliable and stable, efficiency is higher, maintenance is simple, the feature such as safety and environmental protection.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of cable drum grooving shorterizing device, comprising: base plate, track, reel, bogey, liner, linkage system and processing unit (plant);
Described bogey comprises: driving roller frame, return idler frame and buncher, described buncher is connected with described driving roller frame, described mandrel surface is provided with volution grooving, the both sides of described reel are placed on described driving roller frame and described return idler frame respectively, described driving roller frame and described return idler frame are parallel to each other, and are installed in described track;
Described liner comprises: the arc skeleton be made up of multiple joint, and be provided with the guide castor of adjustable thickness in the first and last of described skeleton and the junction in each joint, described guide castor is arranged in the grooving of described mandrel surface;
Described linkage system comprises: liftable operator's console, described operator's console is made up of pedestal, movable pulley and sliding rail, described movable pulley is arranged in the groove below pedestal, and is positioned on described sliding rail, and described pedestal is connected with the arc skeleton in described liner;
Described processing unit (plant) comprises: rifle torch, the rifle head of described rifle torch is curved, and being furnished with multiple fire jetting hole and spout hole respectively in the upper and lower both sides of this curved surface, the rifle head of described rifle torch is also provided with gas pipe line and water pipe, and described rifle torch is fixedly mounted on the pedestal of described operator's console.
In a preferred embodiment of the present invention, outside described driving roller frame and described return idler frame, limited block is installed, effectively can prevents reel workpiece axial float and vacillating at work.
In a preferred embodiment of the present invention, the roller surface of described driving roller frame and described return idler frame is all enclosed with the nylon material of heat-resistant antifriction, can improve to efficiency the heat-resistant antifriction performance of roller surface, improve work-ing life.
In a preferred embodiment of the present invention, the curve form of described rifle torch rifle head is identical with the cross-sectional shape of described mandrel surface grooving, the fine and closely woven flame that ejects and cool fine and closely woven water column and keep equidistant and substantially vertical with grooving surface all the time when making to heat, thus the deviation of workpiece surface temperature when effectively controlling heating, also control the water-cooled follow-up time.
In a preferred embodiment of the present invention, the aperture of described fire jetting hole is 0.6-0.7mm, reduces the density of flame aperture and increasing fire hole, ensure that all standing workpiece being needed to heating region, also make jet noise greatly reduce, improve Working environment well.
In a preferred embodiment of the present invention, described gas pipe line inside is provided with one way stop peturn valve, and when can prevent operation, tempering detonation, effectively ensure that job safety.
In a preferred embodiment of the present invention, described base plate offers return port, and is provided with cooling water tank in below.
In a preferred embodiment of the present invention, described gas pipe line is connected to gas-fired equipment, and described water pipe is connected to cooling water tank.
In a preferred embodiment of the present invention, described gas-fired equipment is made up of propane container and oxygen canister parallel connection.
In a preferred embodiment of the present invention, in the delivery conduit of described propane container and described oxygen canister, pressure flow hybrid control valve being all installed, exporting the flow of gas and pressure for controlling, muzzle can be kept to fire the constant of temperature.
The invention has the beneficial effects as follows:
1, the mode adopting turning rolls to drive reel to rotate replaces adopting lathe to drive the mode of reel in prior art, reduces cost significantly;
2, first at skeleton, in, last joint installs the adjustable guide castor of thickness, directly snap in grooving, play guiding and positioning action, again arc skeleton front end is connected with quenching rifle torch pedestal, automatic guide and synchronous translational when realizing work, have structure simple, good stability, practical feature reliably simultaneously;
3, by adopting the rifle torch of spout hole and fire jetting hole one, the curve form of described rifle torch rifle head is identical with the shape of described mandrel surface grooving simultaneously, the fine and closely woven flame that ejects and cool fine and closely woven water column and keep equidistant with grooving surface all the time when making to heat, thus the deviation of workpiece surface temperature when effectively controlling heating, effectively improve table and to quench quality.
Accompanying drawing explanation
Fig. 1 is the present invention's one-piece construction schematic diagram in a preferred embodiment;
Fig. 2 is the structural representation of turning rolls in the present invention;
Fig. 3 is the structural representation of liner in the present invention;
Fig. 4 is the structural representation of rifle torch in the present invention;
In accompanying drawing, the mark of each parts is as follows: 1, track, and 2, reel, 3, driving roller frame, 4, return idler frame, 5, buncher, 6, liner, 7, operator's console, 8, rifle torch, 9, limited block, 10, base plate, 31, roller, 61, joint, 62, guide castor, 71, pedestal, 72, movable pulley, 73, sliding rail, 81, fire jetting hole, 82, spout hole, 83, gas pipe line, 84, water pipe, 85, one way stop peturn valve.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1-Fig. 4, the embodiment of the present invention comprises:
A kind of cable drum grooving shorterizing device, comprising: track 1, reel 2, bogey, liner 6, linkage system, processing unit (plant) and base plate 10, described track is arranged on above described base plate 10;
Described bogey comprises: driving roller frame 3, return idler frame 4 and buncher 5, described buncher 5 is connected with described driving roller frame 3, described reel 2 surface is provided with volution grooving, the both sides of described reel 2 are placed on described driving roller frame 3 and described return idler frame 4 respectively, described driving roller frame 3 and described return idler frame 4 are parallel to each other, and are installed in described track 1;
Described liner 6 comprises: the arc skeleton be made up of multiple joint 61, is provided with the guide castor 62 of adjustable thickness in the first and last of described skeleton and the junction in each joint 61, and described guide castor 62 is arranged in the grooving on described reel 2 surface;
Described linkage system comprises: operator's console 7, described operator's console is arranged in described track 1 by lifting sleeve, thus realize the liftable of operator's console self, described operator's console 7 is made up of pedestal 71, movable pulley 72 and sliding rail 73, described movable pulley 72 is arranged in the groove below pedestal 71, and being positioned on described sliding rail 73, described pedestal 71 is connected with the arc skeleton in described liner 6;
Described processing unit (plant) comprises: rifle torch 8, the rifle head of described rifle torch 8 is curved, and be furnished with multiple fire jetting hole 81 and spout hole 82 respectively in the upper and lower both sides of this curved surface, the rifle head of described rifle torch is also provided with gas pipe line 83 and water pipe 84, described rifle torch 8 is fixedly mounted on the pedestal 71 of described operator's console 7;
Wherein, outside described driving roller frame 3 and described return idler frame 4, limited block 9 is installed, effectively can prevents reel 2 workpiece axial float and vacillating at work.
Roller 31 surface of described driving roller frame 3 and described return idler frame 4 is all enclosed with the nylon material of heat-resistant antifriction, can improve to efficiency the heat-resistant antifriction performance on roller 31 surface, improve work-ing life.
The curve form of described rifle torch 8 rifle head is identical with the shape of the surperficial grooving of described reel 2, the fine and closely woven flame that ejects and cool fine and closely woven water column and keep equidistant with grooving surface all the time when making to heat, thus the deviation of workpiece surface temperature when effectively controlling heating, also control the water-cooled follow-up time.
The aperture of described fire jetting hole 81 is 0.6-0.7mm, reduces the density that fire hole is not only strengthened in fire jetting hole 81 footpath, ensure that all standing workpiece being needed to heating region, also make jet noise greatly reduce, improve Working environment well.
Described gas pipe line 83 inside is provided with one way stop peturn valve 85, and when can prevent operation, tempering detonation, effectively ensure that job safety.
Described base plate 10 offers return port, and is provided with cooling water tank in below, described gas pipe line 83 is connected to gas-fired equipment, and described water pipe 84 is connected to cooling water tank, can recycle water coolant, cost-saving protection of the environment.
Described gas-fired equipment is made up of propane container and oxygen canister parallel connection, and in the delivery conduit of described propane container and described oxygen canister, pressure flow hybrid control valve is all installed, for controlling the flow and the pressure that export gas, muzzle can be kept to fire the constant of temperature, and draw through overtesting, when being 1:5 by the ratio flow control of propane and oxygen, this ratio can reach best perfect combustion.
Be different from prior art, present invention is disclosed a kind of cable drum 2 grooving shorterizing device, its specific works principle is: first open buncher 5, require adjusting rotary speed according to the different hardness on reel 2 surface again and regulate flame strong and weak, thus drive driving roller frame 3 to rotate, reel 2 starts to rotate subsequently, driven rolling frame also rotates thereupon, thus realize the driving of reel 2, and the limited block 9 be arranged on outside driving roller frame 3 and return idler frame 4 prevents reel 2 carry out axial motion and dissociate, in addition because the skeleton in liner 6 is by being installed in the spiral type grooving on reel 2 surface by guide castor 62, while reel 2 rotates, guide castor 62 moves along the hand of spiral of reel 2 grooving, again because skeleton is connected with operator's console 7 pedestal 71 in linkage system, below operator's console 7 pedestal 71, movable pulley 72 is installed again, this movable pulley 72 is positioned on sliding rail 73, when skeleton translation, thus the translation together of whole linkage system can be driven, rifle torch 8 is arranged on the pedestal 71 of linkage system simultaneously, after realizing linkage system translation, rifle torch 8 translation thereupon, thus realize rifle torch 8 pairs of rop exercise surfaces and carry out flame quenching process.
Further illustrate, the present invention adopts turning rolls to replace adopting lathe to drive the mode of reel 2 in prior art in the mode driving reel 2 and rotate, reduce cost significantly, simultaneously first at skeleton, in, the adjustable guide castor 62 of thickness is installed in joint 61, end, directly snap in grooving, play guiding and positioning action, again arc skeleton front end is connected with quenching rifle torch 8 pedestal 71, automatic guide and synchronous translational when realizing work, have structure simple simultaneously, good stability, practical feature reliably, also by adopting the rifle torch 8 of spout hole 82 and fire jetting hole 81 one, the curve form of described rifle torch 8 rifle head is identical with the shape of the surperficial grooving of described reel 2 simultaneously, the fine and closely woven flame that ejects and cool fine and closely woven water column and keep equidistant with grooving surface all the time when making to heat, thus the deviation of workpiece surface temperature when effectively controlling heating, effectively improve table to quench quality.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize specification sheets of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. a cable drum grooving shorterizing device, it is characterized in that, comprise: track (1), reel (2), bogey, liner (6), linkage system, processing unit (plant) and base plate (10), described track is arranged on described base plate (10) top;
Described bogey comprises: driving roller frame (3), return idler frame (4) and buncher (5), described buncher (5) is connected with described driving roller frame (3), described reel (2) surface is provided with volution grooving, and the both sides of described reel (2) are placed on described driving roller frame (3) and described return idler frame (4) respectively, described driving roller frame (3) and described return idler frame (4) are parallel to each other, and are installed in described track (1);
Described liner (6) comprising: the arc skeleton be made up of multiple joint (61), the first and last of described skeleton and the junction of each joint (61) are provided with the guide castor (62) of adjustable thickness, and described guide castor (62) is arranged in the grooving on described reel (2) surface;
Described linkage system comprises: liftable operator's console (7), described operator's console (7) is made up of pedestal (71), movable pulley (72) and sliding rail (73), described movable pulley (72) is arranged in the groove of pedestal (71) below, and being positioned on described sliding rail (73), described pedestal (71) is connected with the arc skeleton in described liner (6);
Described processing unit (plant) comprises: rifle torch (8), the rifle head of described rifle torch (8) is curved, and be furnished with multiple fire jetting hole (81) and spout hole (82) respectively in the upper and lower both sides of this curved surface, the rifle head of described rifle torch is also provided with gas pipe line (83) and water pipe (84), described rifle torch (8) is fixedly mounted on the pedestal (71) of described operator's console (7).
2. cable drum grooving shorterizing device according to claim 1, is characterized in that, described driving roller frame (3) and described return idler frame (4) outside are provided with limited block (9).
3. cable drum grooving shorterizing device according to claim 1, is characterized in that, roller (31) surface of described driving roller frame (3) and described return idler frame (4) is all enclosed with the nylon material of heat-resistant antifriction.
4. cable drum grooving shorterizing device according to claim 1, is characterized in that, the curve form of described rifle torch (8) rifle head is identical with the shape of described reel (2) surperficial grooving.
5. cable drum grooving shorterizing device according to claim 1, is characterized in that, the aperture of described fire jetting hole (81) is 0.6-0.7mm.
6. cable drum grooving shorterizing device according to claim 1, it is characterized in that, described gas pipe line (83) inside is provided with one way stop peturn valve (85).
7. cable drum grooving shorterizing device according to claim 1, it is characterized in that, (10) offer return port to described base plate, and are provided with cooling water tank in below.
8. cable drum grooving shorterizing device according to claim 7, it is characterized in that, described gas pipe line (83) is connected to gas-fired equipment, and described water pipe (84) is connected to described cooling water tank.
9. cable drum grooving shorterizing device according to claim 8, it is characterized in that, described gas-fired equipment is made up of propane container and oxygen canister parallel connection.
10. cable drum grooving shorterizing device according to claim 9, is characterized in that, be all provided with pressure flow hybrid control valve in the delivery conduit of described propane container and described oxygen canister.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410526819.1A CN104357620A (en) | 2014-10-09 | 2014-10-09 | Device for quenching flames on surfaces of rope grooves in wire-rope drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410526819.1A CN104357620A (en) | 2014-10-09 | 2014-10-09 | Device for quenching flames on surfaces of rope grooves in wire-rope drum |
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| Publication Number | Publication Date |
|---|---|
| CN104357620A true CN104357620A (en) | 2015-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410526819.1A Pending CN104357620A (en) | 2014-10-09 | 2014-10-09 | Device for quenching flames on surfaces of rope grooves in wire-rope drum |
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| CN (1) | CN104357620A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414648A (en) * | 2015-08-19 | 2017-12-01 | 周紫阳 | A kind of rust removing device for steel tube |
| CN107574297A (en) * | 2017-09-26 | 2018-01-12 | 常州市海之杰港口起重设备有限公司 | A kind of reel automatic quenching device |
| CN108384940A (en) * | 2018-05-29 | 2018-08-10 | 河南省东风起重机械有限公司 | A kind of drum rope groove automatic quenching device |
| CN115821015A (en) * | 2023-02-17 | 2023-03-21 | 河南省瑞歌传动机械有限公司 | Copying heat treatment equipment for rope grooves of winding drum |
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| CN200949110Y (en) * | 2006-08-31 | 2007-09-19 | 上海港机重工有限公司 | Drum quenching device |
| CN202744592U (en) * | 2012-04-19 | 2013-02-20 | 湖北三江航天万山特种车辆有限公司 | Induction hardening device for gear ring |
| CN203513733U (en) * | 2013-09-04 | 2014-04-02 | 贵州宏狮煤机制造有限公司 | Flame quenching treatment device |
| CN104003152A (en) * | 2014-04-29 | 2014-08-27 | 雄华机械(苏州)有限公司 | Adjusting mechanism capable of adjusting width of roller track |
| CN204237818U (en) * | 2014-10-09 | 2015-04-01 | 常熟中德重机有限公司 | Cable drum grooving shorterizing device |
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2014
- 2014-10-09 CN CN201410526819.1A patent/CN104357620A/en active Pending
Patent Citations (5)
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| CN200949110Y (en) * | 2006-08-31 | 2007-09-19 | 上海港机重工有限公司 | Drum quenching device |
| CN202744592U (en) * | 2012-04-19 | 2013-02-20 | 湖北三江航天万山特种车辆有限公司 | Induction hardening device for gear ring |
| CN203513733U (en) * | 2013-09-04 | 2014-04-02 | 贵州宏狮煤机制造有限公司 | Flame quenching treatment device |
| CN104003152A (en) * | 2014-04-29 | 2014-08-27 | 雄华机械(苏州)有限公司 | Adjusting mechanism capable of adjusting width of roller track |
| CN204237818U (en) * | 2014-10-09 | 2015-04-01 | 常熟中德重机有限公司 | Cable drum grooving shorterizing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414648A (en) * | 2015-08-19 | 2017-12-01 | 周紫阳 | A kind of rust removing device for steel tube |
| CN107574297A (en) * | 2017-09-26 | 2018-01-12 | 常州市海之杰港口起重设备有限公司 | A kind of reel automatic quenching device |
| CN108384940A (en) * | 2018-05-29 | 2018-08-10 | 河南省东风起重机械有限公司 | A kind of drum rope groove automatic quenching device |
| CN115821015A (en) * | 2023-02-17 | 2023-03-21 | 河南省瑞歌传动机械有限公司 | Copying heat treatment equipment for rope grooves of winding drum |
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Application publication date: 20150218 |
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