Summary of the invention
Object of the present invention is exactly provide a kind of in wider range of reaction temperature, all have olefin polymerization catalysis of stable reaction efficiency and its preparation method and application to overcome defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions: a kind of olefin polymerization catalysis, is characterized in that, this catalyzer is made up of body of catalyst component and promotor, and described body of catalyst component obtains by the following method:
(1), after organic-magnesium compound being reacted with hydroxy-containing compounds in carrier dispersing agent, add the compound with lone-pair electron and fully act on, then add titanium-containing compound and inert support, obtain suspension a;
(2), after organic-magnesium compound being reacted with hydroxy-containing compounds in carrier dispersing agent, add the compound with lone-pair electron and fully act on, then add vanadium-containing compound and inert support, obtain suspension b;
(3) suspension a mixes with suspension b, and adds active centre valence state conditioning agent, then distills drying, obtains body of catalyst component;
Described promotor is at least one general formula is AIR
5 xcl
3-xorgano-aluminium compound, wherein R
5, be the alkyl containing 1-18 carbon atom, wherein, x=1-3;
Wherein, the mol ratio of the aluminium content in promotor and body of catalyst knob part is (20-400): 1.
The structural formula of described organic-magnesium compound is MgR
1 ncl
2-n, R in formula
1the alkyl with 2-20 carbon atom, wherein n=1-2;
Described carrier dispersing agent is one or more in alkane compound;
The structure of described hydroxy-containing compounds is R
3oH, wherein R
3it is the alkyl containing 2-20 carbon atom
;
The described compound with lone-pair electron is one or more in ether, ester, amine, alcohol;
The structural formula of described titanium-containing compound is Ti (OR
2)
mcl
4-m, wherein R
2the alkyl wherein m=1-4 with 2-20 carbon atom;
Described vanadium-containing compound is VCl
3or VCl
4;
The structural formula of described active centre valence state conditioning agent is R
4 kalCl
3-k, wherein R
4the alkyl containing 1-14 carbon atom, k=0-3;
Described inert support is a kind of inert support had compared with large specific surface sum pore volume.
Described organic-magnesium compound is selected from dibutylmagnesium, diisobutyl magnesium, dioctyl magnesium, butyl octyl magnesium, ethyl-magnesium-chloride, the one in butyl magnesium chloride;
Described carrier dispersing agent is selected from one or more in normal hexane, hexanaphthene, Trimethylmethane, pentane, iso-pentane, hexane, hexanaphthene, heptane;
Described hydroxy-containing compounds is selected from the one in ethanol, propyl carbinol, n-propyl alcohol, Pentyl alcohol, n-hexyl alcohol, n-Heptyl alcohol, Virahol, isopropylcarbinol, primary isoamyl alcohol, cyclopentanol, hexalin, vinyl carbinol, phenylcarbinol, benzhydrol, trityl alcohol, ethylene glycol, propylene glycol, glycerol, BDO;
The described compound with lone-pair electron is selected from one or more in diethyl ether, ethyl acetate, ethyl benzoate, tributyl phosphate, isopropylcarbinol, DMF first sulfoxide, thiophene, pyridine, picoline, piperazine, methylpiperazine, sec.-propyl piperazine;
Described titanium-containing compound is selected from the compound of the titaniums such as titanium tetrachloride, tetraethyl titanate, metatitanic acid n-propyl, isopropyl titanate, tetrabutyl titanate, tetramethoxy titanium, dimethoxy diethoxy titanium, purity titanium tetraethoxide, four titanium n-butoxide;
Described active centre valence state conditioning agent is selected from one or more in triethyl aluminum, tri-n-hexyl aluminum, diethyl aluminum chloride, ethylaluminum dichloride, di-isopropyl aluminum chloride, diisobutyl aluminum chloride, sesquialter ethylmercury chloride aluminium; Preferred triethyl aluminum, ethylaluminum dichloride.
Described inert support is selected from one or more in silicon-dioxide, aluminum oxide, titanium dioxide, silica-alumina, silica-magnesia, polynite.
Described inert support is heat-treated at 200-800 DEG C before using.
Step (1) and the middle compound adopted of step (2) can be the same or different;
The amount of each raw material used in the preparation of described body of catalyst component is: in every mole of organic-magnesium compound, titanium-containing compound is 0.01-1 mole, vanadium-containing compound 0.01-1 mole, hydroxyl compounds is 0.1-10 mole, inert support is 0.1-50 mole, the compound with lone-pair electron is 0.05-5 mole, active centre valence state conditioning agent 0.1-10 mole, and the consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 5-80%.
The amount of each raw material used in the preparation of described body of catalyst component is: in every mole of organic-magnesium compound, titanium-containing compound is 0.05-0.5 mole; Vanadium-containing compound 0.05-0.5 mole; Hydroxyl compounds is 0.5-5 mole; Inertia porosity is 2-20 mole; The compound with lone-pair electron is 0.2-2 mole; Active centre valence state conditioning agent is 0.1-1 mole, and the consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 15-60%.
In the preparation of described body of catalyst component, temperature of reaction is 10-100 DEG C, and the reaction times is 30 minutes-40 hours;
The temperature of described distillation drying is 20-90 DEG C, and the time is 30 minutes-40 hours.
In the preparation of described body of catalyst component, temperature of reaction is 30-80 DEG C, and the reaction times is 2 hours-15 hours;
The temperature of described distillation drying is 60-80 DEG C, and the time is 2 hours-15 hours.
A preparation method for olefin polymerization catalysis, is characterized in that, the method comprises the following steps:
(1) preparation of body of catalyst component:
A organic-magnesium compound is reacted with hydroxy-containing compounds by () in carrier dispersing agent after, add the compound with lone-pair electron and fully act on, then add titanium-containing compound and inert support, obtain suspension a;
B () adds the compound with lone-pair electron and fully acts on, then add vanadium-containing compound and inert support, obtain suspension b after organic-magnesium compound being reacted with hydroxy-containing compounds in carrier dispersing agent;
C () suspension a mixes with suspension b, and add active centre valence state conditioning agent, then distills drying, obtains body of catalyst component;
(2) preparation of catalyzer:
Be (20-400) by body of catalyst component and promotor according to the mol ratio of the aluminium content in promotor and body of catalyst component: 1 carry out used in combination.
Described catalyzer all can keep the polymerization efficiency of stable uniform the temperature range of 50-90 DEG C.
An application for olefin polymerization catalysis, is characterized in that, described catalyzer is suitable for but does not limit to the solution-air being applicable to alkene, the polymerization of gas-solid, gas-liquid-solid state.
An application for olefin polymerization catalysis, is characterized in that, described catalyzer carries out ethylene homo or ethene and alpha-olefin copolymer.
Compared with prior art, the present invention adopts a kind of catalyzer of dynamics model, this catalyzer all has stable reaction efficiency in wider range of reaction temperature, utilize catalyzer at differential responses temperature, be polymerized the feature producing differing molecular weight polymers, operated by alternating temperature, can be implemented in same reactor, produce the polyethylene product had compared with wide molecular weight distribution.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
The preparation of catalyzer
(1) under anhydrous and oxygen-free nitrogen protection, in the four-hole boiling flask of 250ml, add 100ml hexane, then add the hexane solvent containing 0.5 gram of dibutylmagnesium wherein; remaining under whipped state, adding 0.67 gram of ethanol, be heated to 70 DEG C; react 1 hour; then add 1.09 grams of ethyl benzoates, react 1 hour, then add 0.41 gram of titanium tetrachloride; react 2 hours; then add silicon-dioxide 4.35g, react 2 hours, obtain suspension a.
(2) under anhydrous and oxygen-free nitrogen protection, in the four-hole boiling flask of 250ml, add 100ml hexane, then add the hexane solvent containing 0.5 gram of dibutylmagnesium wherein; remaining under whipped state, adding 0.67 gram of ethanol, be heated to 70 DEG C; react 1 hour; then add 1.09 grams of ethyl benzoates, react 1 hour, then add 0.28 gram of vanadium tetrachloride; react 2 hours; then add silicon-dioxide 4.35g, react 2 hours, obtain suspension b.
(3) under anhydrous and oxygen-free nitrogen protection, in the four-hole boiling flask of 500ml, add suspension a and suspension b, remaining under whipped state; be heated to 70 DEG C, then add ethyl aluminum dichloride 1.9 grams, react after 3 hours; by the slurries evaporate to dryness obtained, obtain the host component of catalyzer.
The polymerization evaluation of catalyzer
In the reactor of 2 liters, add hexane 1200ml, triethyl aluminum 1.5ml, then add a certain amount of catalyzer, polymerizing condition is stagnation pressure 1.0MPa, wherein hydrogen partial pressure 0.2Mpa, ethylene partial pressure 0.8Mpa, is polymerized 4 hours at 50 DEG C.
Actually add catalyzer 0.0597g, obtain polyethylene 371g, catalytic efficiency is 6214g PE/g Cat.The density of polymkeric substance is 0.9522g/cm
3, melting index is 8.52 (21.6kg/10min).
Embodiment 2
The preparation of catalyzer is with embodiment 1; In polymerization appreciation condition, polymerization temperature is 60 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0548g, obtain polyethylene 319g, catalytic efficiency is 5821g PE/g Cat.The density of polymkeric substance is 0.9541g/cm
3, melting index is 12.48 (21.6kg/10min)
Embodiment 3
The preparation of catalyzer is with embodiment 1; In polymerization appreciation condition, polymerization temperature is 70 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0537g, obtain polyethylene 321g, catalytic efficiency is 5977g PE/g Cat.The density of polymkeric substance is 0.9550g/cm
3, melting index is 15.84 (21.6kg/10min)
Embodiment 4
The preparation of catalyzer is with embodiment 1; In polymerization appreciation condition, polymerization temperature is 80 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0561g, obtain polyethylene 347g, catalytic efficiency is 6185g PE/g Cat.The density of polymkeric substance is 0.9563g/cm
3, melting index is 17.65 (21.6kg/10min)
Embodiment 5
The preparation of catalyzer is with embodiment 1; In polymerization appreciation condition, polymerization temperature is 90 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0546g, obtain polyethylene 327g, catalytic efficiency is 5989g PE/g Cat.The density of polymkeric substance is 0.9577g/cm
3, melting index is 20.26 (21.6kg/10min)
Table one polymerization efficiency summary sheet
Embodiment 6
The preparation of catalyzer
(1) under anhydrous and oxygen-free nitrogen protection, in the four-hole boiling flask of 250ml, add 100ml heptane, add the heptane solvent containing 0.5 gram of dibutylmagnesium wherein; under the state remaining stirring, add 1.08 grams of butanols, be heated to 70 DEG C; react 1 hour; then add 0.97 gram of tributyl phosphate, react 1 hour, then add 0.27 gram of titanium tetrachloride; react 2 hours; then add silicon-dioxide 4.35g, react 2 hours, obtain suspension a.
(2) under anhydrous and oxygen-free nitrogen protection, in the four-hole boiling flask of 250ml, add 100ml heptane, then add the heptane solvent containing 0.5 gram of dibutylmagnesium wherein; under the state remaining stirring, add 1.08 grams of butanols, be heated to 70 DEG C; react 1 hour; then add 0.97 gram of tributyl phosphate, react 1 hour, then add 0.42 gram of vanadium tetrachloride; react 2 hours; then add silicon-dioxide 4.35g, react 2 hours, obtain suspension b.
(3) under anhydrous and oxygen-free nitrogen protection; suspension a and suspension b is added in the four-hole boiling flask of 500ml; under the state remaining stirring; be heated to 70 DEG C; then ethyl aluminum dichloride 1.9 grams is added; react 3 hours, the slurries evaporate to dryness then will obtained, obtains the host component of catalyzer.
In the reactor of 2 liters, add hexane 1200ml, hexene 50ml, triethyl aluminum 1.5ml, then add a certain amount of catalyzer, polymerizing condition is stagnation pressure 1.0MPa, wherein hydrogen partial pressure 2Mpa, ethylene partial pressure 08Mpa, is polymerized 4 hours at 50 DEG C.
Actually add catalyzer 0.0576g, obtain polyethylene 376g, catalytic efficiency is 6528g PE/g Cat.The density of polymkeric substance is 0.9435g/cm
3, melting index is 9.4 (21.6kg/10min)
Embodiment 7
The preparation of catalyzer is with embodiment 6; In polymerization appreciation condition, polymerization temperature is 60 DEG C, and other condition is with embodiment 6.
Actually add catalyzer 0.0522g, obtain polyethylene 335 grams, catalytic efficiency is 6417g PE/g Cat.The density of polymkeric substance is 0.9439g/cm
3, melting index is 18.39 (21.6kg/10min)
Embodiment 8
The preparation of catalyzer is with embodiment 6; In polymerization appreciation condition, polymerization temperature is 70 DEG C, and other condition is with embodiment 6.
Actually add catalyzer 0.0491g, obtain polyethylene 329g, catalytic efficiency is 6701g PE/g Cat.The density of its polymkeric substance is 0.9451g/cm
3, melting index is 38.74 (21.6kg/10min)
Embodiment 9
The preparation of catalyzer is with embodiment 6; In polymerization appreciation condition, polymerization temperature is 80 DEG C, and other condition is with embodiment 6.
Actually add catalyzer 0.0552g, obtain polyethylene 358g, catalytic efficiency is 6486g PE/g Cat.The density of its polymkeric substance is 0.94780g/cm
3, melting index is 46.52 (21.6kg/10min)
Embodiment 10
The preparation of catalyzer is with embodiment 6; In polymerization appreciation condition, polymerization temperature is 90 DEG C, and other condition is with embodiment 6.
Actually add catalyzer 0.0558g, obtain polyethylene 356g, catalytic efficiency is 6379g PE/g Cat.The density of its polymkeric substance is 0.9464g/cm
3, melting index is 98.35 (21.6kg/10min)
The polymerization efficiency summary sheet of table two embodiment
Embodiment 11
The preparation of catalyzer is with embodiment 1; In polymerization appreciation condition, alternating temperature controls polymerization temperature, and be first polymerized 1.5 hours at 55 DEG C, then temperature is adjusted to 85 DEG C of repolymerization 1.5 hours, other condition is with embodiment 1.
Actually add catalyzer 0.0543g, obtain polyethylene 283g, catalytic efficiency is 5211g PE/g Cat.The density of its polymkeric substance is 0.9548g/cm3, and melting index is 16.35 (21.6kg/10min).The molecular weight distribution of polymkeric substance is 6.25, and its curve is shown in Fig. 1.
Embodiment 12
The preparation of catalyzer is with embodiment 6; In polymerization appreciation condition, alternating temperature controls polymerization temperature, and be first polymerized 1.5 hours at 55 DEG C, then temperature is adjusted to 85 DEG C of repolymerization 1.5 hours, other condition is with embodiment 6.
Actually add catalyzer 0.0537g, obtain polyethylene 275g, catalytic efficiency is 5121g PE/g Cat.The density of its polymkeric substance is 0.9473g/cm3, and melting index is 38.35 (21.6kg/10min).The molecular weight distribution of polymkeric substance is 6.30, and its curve is shown in Fig. 2.
Comparative example 1
The preparation of catalyzer adopts conventional known magnesium Titanium series catalyst preparation method
(1) under nitrogen protection, in the four-hole boiling flask of 250mL, add 100ml hexane, then add the heptane solvent including 0.5 gram of dibutylmagnesium wherein; under whipped state, add 0.54 gram of butanols, be heated to 70 DEG C; react after 1 hour; add 0.48 gram of tributyl phosphate, react after 1 hour, add 0.27 gram of titanium tetrachloride; keep stirring 2 hours; then add silicon-dioxide 3.04g, keep stirring 2 hours, obtain suspension.
(2) under nitrogen protection, then add and ethyl aluminum dichloride 1.33 grams, react 3 hours, obtain suspension, evaporate to dryness, obtain catalyst component.
The appreciation condition of catalyzer is with embodiment 1.
Actually add catalyzer 0.0574g, obtain polyethylene 122g, catalytic efficiency is 2125g PE/g Cat.The density of its polymkeric substance is 0.9545g/cm
3, melting index is 7.63 (21.6kg/10min)
Comparative example 2
The preparation of catalyzer is with comparative example 1; During polymerization is evaluated, polymerization temperature is 60 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0545g, obtain polyethylene 175 grams, catalytic efficiency is 3211g PE/g Cat.The density of its polymkeric substance is 0.9534g/cm
3, melting index is 6.87 (21.6kg/10min)
Comparative example 3
The preparation of catalyzer is with comparative example 1; During polymerization is evaluated, polymerization temperature is 70 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0561g, obtain polyethylene 221g, catalytic efficiency is 3939g PE/g Cat.The density of its polymkeric substance is 0.9550g/cm
3, melting index is 13.73 (21.6kg/10min)
Comparative example 4
The preparation of catalyzer is with comparative example 1; During polymerization is evaluated, polymerization temperature is 80 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0582g, obtain polyethylene 297g, catalytic efficiency is 5103g PE/g Cat.The density of its polymkeric substance is 0.9541g/cm
3, melting index is 10.52 (21.6kg/10min)
Comparative example 5
The preparation of catalyzer is with comparative example 1; During polymerization is evaluated, polymerization temperature is 90 DEG C, and other condition is with embodiment 1.
Actually add catalyzer 0.0586g, obtain polyethylene 364g, catalytic efficiency is 6212g PE/g Cat.The density of its polymkeric substance is 0.9549g/cm
3, melting index is 8.74 (21.6kg/10min)
The polymerization efficiency summary sheet of table three comparative example
Comparative example 6
The preparation of catalyzer is with comparative example 1; Polymerization appreciation condition is with embodiment 11.
Actually add catalyzer 0.0528g, obtain polyethylene 170g, catalytic efficiency is 3220g PE/g Cat.The density of its polymkeric substance is 0.9538g/cm3, and melting index is 12.35 (21.6kg/10min).The molecular weight distribution of polymkeric substance is 4.30, and its curve is shown in Fig. 3.
Comparative example 7
The preparation of catalyzer is with comparative example 1; Polymerization appreciation condition is with embodiment 12.
Actually add catalyzer 0.0553g, obtain polyethylene 166g, catalytic efficiency is 3001g PE/g Cat.The density of its polymkeric substance is 0.9469g/cm3, and melting index is 36.2 (21.6kg/10min).The molecular weight distribution of polymkeric substance is 4.28, and its curve is shown in Fig. 4.
Above-mentioned catalyzer is suitable for but does not limit to the solution-air being applicable to alkene, the polymerization of gas-solid, gas-liquid-solid state.Described catalyzer can carry out ethylene homo or ethene and α-alkene alkene copolymerization.
Embodiment 13
A preparation method for olefin polymerization catalysis, the method comprises the following steps:
(1) preparation of body of catalyst component:
(a) by organic-magnesium compound butyl magnesium chloride 1mol in carrier dispersing agent normal hexane with hydroxy-containing compounds 1,4-butyleneglycol 0.1mol is after 10 DEG C of reaction 30min, add the compound thiophene 0.05mol with lone-pair electron fully to act on, titanium-containing compound dimethoxy diethoxy titanium 0.01mol and inert support polynite 0.1mol is added again at 10 DEG C, reaction 30min, obtains suspension a; The consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 5%.
B organic-magnesium compound butyl magnesium chloride 1mol is reacted 30min with hydroxy-containing compounds vinyl carbinol 0.1mol at 10 DEG C by () in carrier dispersing agent hexanaphthene after, add the compound thiophene 0.05mol with lone-pair electron fully to act on, vanadium-containing compound vanadium trichloride 0.01mol and inert support polynite 0.1mol is added again at 10 DEG C, reaction 30min, obtains suspension b; The consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 15%.
C () suspension a mixes with suspension b, and add active centre valence state conditioning agent triethyl aluminum 0.1mol, then at 20 DEG C of dry 40h of distillation, obtains body of catalyst component;
Described inert support is heat-treated at 200 DEG C before using.
(2) preparation of catalyzer:
By body of catalyst component and promotor according to the mol ratio of the aluminium content in promotor and body of catalyst component be 20: 1 carry out used in combination.
Described catalyzer all can keep the polymerization efficiency of stable uniform the temperature range of 50-90 DEG C.
Embodiment 14
A preparation method for olefin polymerization catalysis, the method comprises the following steps:
(1) preparation of body of catalyst component:
A organic-magnesium compound butyl octyl magnesium 1mol is reacted 40h with hydroxy-containing compounds propyl carbinol 10mol at 100 DEG C by () in carrier dispersing agent heptane after, add the compounds benzoic acid ethyl ester 5mol with lone-pair electron fully to act on, titanium-containing compound dimethoxy diethoxy titanium 1mol and inert support titanium dioxide 50mol is added again at 100 DEG C, reaction 40h, obtains suspension a; The consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 80%.
B organic-magnesium compound dioctyl magnesium 1mol is reacted 40h with hydroxy-containing compounds vinyl carbinol 10mol at 100 DEG C by () in sanction body dispersion agent heptane after, add the compounds benzoic acid ethyl ester 5mol with lone-pair electron fully to act on, vanadium-containing compound 1mol and inert support titanium dioxide 50mol is added again at 100 DEG C, reaction 40h, obtains suspension b; The consumption of carrier dispersing agent is the mass percent controlling solid matter in reaction system is 60%.
C () suspension a mixes with suspension b, and add active centre valence state conditioning agent di-isopropyl aluminum chloride 10mol, then at 90 DEG C of dry 30min of distillation, obtains body of catalyst component;
Described inert support is heat-treated at 800 DEG C before using.
(2) preparation of catalyzer:
By body of catalyst component and promotor according to the mol ratio of the aluminium content in promotor and body of catalyst component be 400: 1 carry out used in combination.
Described catalyzer all can keep the polymerization efficiency of stable uniform the temperature range of 50-90 DEG C.