CN104349252A - Miniaturized loudspeaker and manufacture method thereof - Google Patents

Miniaturized loudspeaker and manufacture method thereof Download PDF

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Publication number
CN104349252A
CN104349252A CN201310331908.6A CN201310331908A CN104349252A CN 104349252 A CN104349252 A CN 104349252A CN 201310331908 A CN201310331908 A CN 201310331908A CN 104349252 A CN104349252 A CN 104349252A
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CN
China
Prior art keywords
sound channel
tube wall
channel tube
reticulate body
conductor
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Application number
CN201310331908.6A
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Chinese (zh)
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CN104349252B (en
Inventor
李国基
刘林
李江
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KUNSHAN DRAGONSTATE ELECTRONIC TECHNOLOGY Co Ltd
Concraft Holding Co Ltd
Original Assignee
KUNSHAN DRAGONSTATE ELECTRONIC TECHNOLOGY Co Ltd
Concraft Holding Co Ltd
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Application filed by KUNSHAN DRAGONSTATE ELECTRONIC TECHNOLOGY Co Ltd, Concraft Holding Co Ltd filed Critical KUNSHAN DRAGONSTATE ELECTRONIC TECHNOLOGY Co Ltd
Priority to CN201310331908.6A priority Critical patent/CN104349252B/en
Publication of CN104349252A publication Critical patent/CN104349252A/en
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Abstract

The invention provides a miniaturized loudspeaker and a manufacture method thereof. The miniaturized loudspeaker comprises a mesh body and a seat body. Grids are formed on the mesh body, the seat body is integrally formed on the mesh body through an injection molding mode a hollow sound channel pipe wall is formed on the seat body, and the mesh body is fixed at the upper-end rim of the sound channel pipe wall. During a manufacture process, firstly, the mesh body is adhered to a plate body so as to be installed in a mold through the plate body, and the seat body with the sound channel pipe wall is formed in the mold through the injection molding mode so as to be integrally formed on the mesh body, such that the structural strength between the mesh body and the sound channel pipe wall is enhanced, at the same time, the height of the sound channel pipe wall can be changed according to application needs in an injection molding phase, and the requirement for miniaturizing the loudspeaker is satisfied.

Description

Microspeaker and manufacture method thereof
Technical field
The present invention is relevant a kind of Microspeaker, refers to that one utilizes ejection formation to make its reticulate body and the integrated Microspeaker of pedestal especially.
Background technology
Microspeaker, on mobile phone or flat computer, is one of indispensable part, mobile phone or flat computer can be allowed can to play the function reaching and amplify by loud speaker, and getting well with bad of loud speaker, also determines the quality of tonequality.
Along with the requirement of mobile phone or flat computer more and more slimming, the volume of Microspeaker is also more and more less, traditional Microspeaker, mainly on a sound channel tube wall, be provided with a reticulate body, and reticulate body is roughly all the leading edge place utilizing adhesive means to be attached to sound channel tube wall.But, utilize the mode of sticking together, easily make reticulate body be subject to external force or because stick together certain, and cause coming off of reticulate body, and then have impact on tonequality.
As shown in Figures 1 and 2, the mode of sticking together to improve above-mentioned utilization fixes reticulate body, and existing loud speaker, mostly above sound channel tube wall A, utilizes a lid B reticulate body C to be fixed on the upper end edge of sound channel tube wall A.When lid B is covered in after above sound channel tube wall A, its lid B and sound channel tube wall A then fixes by the modes such as recycling high frequency, and then makes reticulate body C be able to be fixed on sound channel tube wall A by stable.
But along with the volume of Microspeaker is less, the above-mentioned method utilizing lid B to fix reticulate body C, because must retain certain volume between lid B and sound channel tube wall A, carries out sticking together and fixing, therefore cannot meet more microminiaturized requirement.
For this reason, how to provide a kind of requirement meeting loud speaker microminiaturization, the Microspeaker that can reduce sound channel tube wall height be provided, be the present invention technical problem for solving.
Summary of the invention
In view of the above problems, the present invention proposes a kind of relevant Microspeaker and manufacture method thereof, on a reticulate body, mainly utilize the one-body molded pedestal having to have a sound channel tube wall of shoot mode, make it meet the microminiaturized requirement of loud speaker, the structural strength between sound channel tube wall and reticulate body can be strengthened simultaneously.
For reaching above-mentioned purpose, Microspeaker of the present invention, includes a reticulate body and a pedestal.Wherein, reticulate body is formed with grid, pedestal is then one-body molded with injection molding method institute on reticulate body, and its pedestal forms the sound channel tube wall of a hollow, reticulate body is fixed on the upper end edge of sound channel tube wall.In the fabrication process, first reticulate body is attached on a plate body, its reticulate body is made to be able to install in a mould by plate body, and form with injection molding method the pedestal that has sound channel tube wall in mould, its pedestal is able on reticulate body one-body molded, so as to the structural strength between strengthening reticulate body and sound channel tube wall, can, along with user demand is at the height of ejection formation phasic change sound channel tube wall, make it meet the microminiaturized requirement of loud speaker simultaneously.
For reaching above-mentioned purpose, the invention provides a kind of manufacture method of Microspeaker, comprising the following step:
Location: will the reticulate body of grid be had, and be fixed in advance on a plate body, and plate body is fixedly on a tool, reticulate body is positioned at above tool.
Mould closes: be placed in by tool in one first die holder, the first die holder and tool is utilized to be fixed by this plate body, recycle one second die holder to be combined with the first die holder, to be formed with a molding space, reticulate body is made to be positioned at molding space, and utilize injection molding method to form in molding space pedestal that one has sound channel tube wall, reticulate body is made to take shape on sound channel tube wall, and between reticulate body with sound channel tube wall, be formed with an overlapping contact area, in contact area, sound channel tube wall has in the grid of the embedding reticulate body of part.
The demoulding: when after this pedestal cooled and solidified, then this pedestal is taken off between the first die holder and the second die holder.
Wherein, also include a conductor, close in step at mould, conductor is first placed on the second die holder, be combined with the second die holder by first die holder, when pedestal is after ejection formation, conductor part is embedded in pedestal, and the convex of part is exposed on pedestal, and relative to the lower edge of sound channel tube wall on conductor, be formed with a perforation, and be convexly equipped with multiple T-shaped stator at the periphery of perforation, those T-shaped stators are embedded at the lower edge of sound channel tube wall, and its conductor is fixed on pedestal.
Wherein, the periphery of conductor is also formed and is embedded sheet, and it is embedded sheet and conductor is positioned on non-same plane, and is embedded sheet and is embedded in pedestal, makes its conductor be able to more efficiently being fixed on pedestal.
Accompanying drawing explanation
Generalized section when Fig. 1 is the installation of existing loud speaker.
Fig. 2 is the generalized section after existing loud speaker is installed.
Fig. 3 is schematic diagram of the present invention.
Fig. 4 is the relative position schematic diagram of conductor of the present invention and reticulate body.
Fig. 5 is generalized section of the present invention.
Fig. 6 is the enlarged schematic partial view of Fig. 5.
Fig. 7 is schematic flow sheet of the present invention.
Fig. 8 is the schematic diagram that reticulate body of the present invention is fixed on plate body.
Fig. 9 is the profile after mould of the present invention closes.
Figure 10 is the profile before mould of the present invention closes.
[symbol description]
A sound channel tube wall;
B lid;
C reticulate body;
10 reticulate bodies;
20 conductors;
21 perforation;
22 T-shaped stators;
23 are embedded sheet;
30 pedestals;
31 sound channel tube walls;
40 plate bodys;
41 location holes;
50 tools;
51 first die holders;
52 second die holders;
53 molding spaces.
Embodiment
As shown in Figures 3 and 4, Microspeaker of the present invention, includes reticulate body 10, conductor 20 and a pedestal 30.
Reticulate body 10, which is provided with grid (not indicated in diagram).Conductor 20, be positioned at below reticulate body 10, and be formed with a spacing between reticulate body 10, relative to reticulate body 10 lower position on conductor 20, be formed with a perforation 21, its 21 inside of boring a hole are provided with multiple T-shaped stator 22, and those T-shaped stators 22 bend slightly along reticulate body 10 direction, and the periphery convex of conductor 20 is provided with and is embedded sheet 23, its conductor 20 be embedded sheet 23 and be positioned on non-same plane.In the present embodiment, be embedded sheet 23 to be formed to inclination extension outward by the periphery of conductor 20.
Please coordinate shown in Fig. 5, pedestal 30, be then be shaped between reticulate body 10 and conductor 20 with injection molding method, and in order to fixing reticulate body 10 and conductor 20, the sheet 23 that is embedded of its conductor 20 is embedded in pedestal 30, makes being exposed on pedestal 30 of conductor 20 part.And, pedestal 30 forms the sound channel tube wall 31 of a hollow, sound channel tube wall 31 by conductor 20 perforation 21 towards reticulate body 10 direction extend form, the T-shaped stator 22 of conductor 20 is embedded in the lower edge of sound channel tube wall 31, and reticulate body 10 is then the upper limb place being embedded at sound channel tube wall 31.
As shown in Figures 5 and 6, pedestal 30 is wherein utilized to be connected and fixed between reticulate body 10 and conductor 20, because pedestal 30 takes shape between reticulate body 10 and conductor 20 with injection molding method, therefore, overlapping contact area can be formed with between the periphery of reticulate body 10 with the sound channel tube wall 31 of pedestal 30, in the contact area of overlap, sound channel tube wall 31 has in the grid 11 being embedded in reticulate body 10 of part, so as to utilizing sound channel tube wall 31 to embed in the grid 11 of reticulate body 10, its reticulate body 10 is made effectively to be fixed on the upper limb place of the sound channel tube wall 31 of pedestal.
In the present embodiment, reticulate body 10 is fixed on the upper limb place of sound channel tube wall 31, the upper edge of its sound channel tube wall 31 and the upper edge roughly copline of reticulate body 10.But in practical operation, the upper edge of reticulate body 10 also can a little less than the upper limb of sound channel tube wall 31.
It is worth mentioning that, in the present invention, mainly pedestal 30 is taken shape on reticulate body 10 with injection molding method, the sound channel tube wall 31 of part is made to be embedded in the Partial Mesh 11 of reticulate body 10, therefore, reticulate body 10 can more efficientlyly be fixed on sound channel tube wall 31, not only can increase the structural strength of reticulate body 10 and sound channel tube wall 31, and the height of sound channel tube wall 31 also its demand visual, and first set in the ejection formation stage, the height of body sound channel tube wall 31 can be adjusted whereby along with user demand, and then meet the microminiaturized requirement of loud speaker.
And for example shown in Fig. 5 and Fig. 7 to Figure 10, for reaching the structure of above-mentioned Microspeaker, the manufacture method of Microspeaker of the present invention, comprises the following step:
Location: the reticulate body 10 with grid is positioned on a plate body 40, and plate body 40 is positioned on a tool 50, reticulate body 10 is positioned at above tool 50.Wherein, plate body 40 has at least one location hole 41, make its plate body 40 be able to by location hole 41 and be fixed on tool 50.
Mould closes: be placed in by tool 50 in one first die holder 51, this first die holder 51 is utilized to be fixed by plate body 40 with this tool 50, recycle one second die holder 52 to be combined with the first die holder 52, to be formed with a molding space 53, the surrounding of reticulate body 10 is made to be exposed in molding space 53, and utilize injection molding method to form in molding space 53 pedestal 30 that one has sound channel tube wall 31, reticulate body 10 is made to take shape on this sound channel tube wall 31, and between reticulate body 10 with sound channel tube wall 31, be formed with an overlapping contact area, in this contact area, sound channel tube wall 31 has in the grid of the embedding reticulate body 10 of part.
The demoulding: when after pedestal 10 cooled and solidified, then this pedestal 10 is taken off between the first die holder 51 and the second die holder 52.
Wherein, close in step at mould, except reticulate body 10 being fixed on except the first die holder 51, also conductor 20 is fixed on the second die holder 52, again the first die holder 51 and the second die holder 52 are given mould afterwards to close, and then make reticulate body 10 and conductor 20 have a part be exposed in molding space, after pedestal 30 ejection formation, conductor 20 and reticulate body 10 effectively can be fixed on pedestal 30.
In addition, when conductor 20 is fixed on the second die holder 52, the T-shaped stator 22 of conductor 20 and be embedded in molding space 53 that sheet 23 is also exposed between the first die holder 51 and the second die holder 52, thus when after pedestal 30 ejection formation, will to be fixed on pedestal 30 inner with being embedded sheet 23 for T-shaped stator on conductor 20 22, comes off on pedestal 30 to prevent conductor 20.
So as to, utilize above-mentioned manufacture method, except can effectively reticulate body 10 be fixed, pedestal 30 can be made one-body molded with shoot mode on reticulate body 10 simultaneously, structural strength between the sound channel tube wall 31 not only adding reticulate body 10 and pedestal 30 like this, also can avoid reticulate body 10 to come off on sound channel tube wall 31.
In addition, the height of sound channel tube wall 31, also adjusted by the degree of depth of molding space 53, when the degree of depth of molding space 53 is more shallow, the height after sound channel tube wall 31 is shaping is then lower; Otherwise, when the degree of depth of molding space 53 is darker, the height after sound channel tube wall 31 is shaping is then higher, utilizes injection molding method to reach integrated effect except making sound channel tube wall and reticulate body, also effectively can reduce the height of sound channel tube wall, and then reach the microminiaturized requirement of loud speaker.

Claims (10)

1. a Microspeaker, is characterized in that, comprises:
One reticulate body, it has grid; And
One pedestal, one-body molded with shoot mode institute on reticulate body, it forms a sound channel tube wall, this reticulate body is fixed on this sound channel tube wall, between this reticulate body and this sound channel tube wall, be formed with the contact area of an overlap, in this contact area, sound channel tube wall has being embedded in the grid of reticulate body of part.
2. Microspeaker according to claim 1, is characterized in that, also includes a conductor, and this conductor is embedded on pedestal, and this conductor has being exposed on this pedestal of part.
3. Microspeaker according to claim 2, wherein this conductor is positioned at the lower edge position of this sound channel tube wall, is formed with a perforation.
4. Microspeaker according to claim 3, the periphery of wherein this perforation is convexly equipped with multiple T-shaped stator, and those T-shaped stators are embedded at the lower edge of sound channel tube wall.
5. Microspeaker according to claim 2, wherein the periphery of this conductor has and is embedded sheet, and this is embedded sheet and this conductor is positioned on non-same plane, and this is embedded sheet and is embedded in this pedestal.
6. a manufacture method for Microspeaker, is characterized in that, comprises:
Location: the reticulate body with grid is positioned on a plate body, and this plate body is positioned on a tool, make this reticulate body be positioned at above this tool;
Mould closes: be placed in by this tool in one first die holder, this first die holder and this tool is utilized to be fixed by this plate body, recycle one second die holder to be combined with this first die holder, to be formed with a molding space, this reticulate body is made to be positioned at this molding space, and in this molding space, utilize injection molding method to form the pedestal that has sound channel tube wall, this reticulate body is made to take shape on this sound channel tube wall, and between this reticulate body with this sound channel tube wall, be formed with an overlapping contact area, in this contact area, sound channel tube wall has in the grid of the embedding reticulate body of part; And
The demoulding: when after this pedestal cooled and solidified, then this pedestal is taken off between the first die holder and the second die holder.
7. the manufacture method of Microspeaker according to claim 6, when wherein this mould closes, is also fixed with a conductor in this second die holder, and when after its this pedestal ejection formation, this conductor has being exposed on this pedestal of part.
8. the manufacture method of Microspeaker according to claim 7, wherein this conductor has a perforation, make this first die holder and this second die holder in conjunction with time, this reticulate body is positioned at the side of this perforation just, and this sound channel tube wall is extended along this reticulate body direction by this punch position.
9. the manufacture method of Microspeaker according to claim 8, is wherein also convexly equipped with multiple T-shaped stator in this perforation, this T-shaped stator is embedded in the side away from this reticulate body on this sound channel tube wall.
10. the manufacture method of Microspeaker according to claim 7, wherein the surrounding of this conductor also extends and is embedded sheet, and this is embedded sheet and embeds this pedestal, and is positioned at non-same plane with this conductor.
CN201310331908.6A 2013-08-01 2013-08-01 Micro loudspeaker production method Active CN104349252B (en)

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Application Number Priority Date Filing Date Title
CN201310331908.6A CN104349252B (en) 2013-08-01 2013-08-01 Micro loudspeaker production method

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Application Number Priority Date Filing Date Title
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CN104349252B CN104349252B (en) 2018-10-12

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1404341A (en) * 2001-08-31 2003-03-19 三星电机株式会社 Small size loudspeaker for mobile telephone
CN201207729Y (en) * 2007-05-28 2009-03-11 宝星电子株式会社 Seat integrated case and capacitive microphone using the case
CN101430720A (en) * 2007-11-09 2009-05-13 邱维铭 Analysis method used for in-mold decoration injection molding
CN101742373A (en) * 2008-11-13 2010-06-16 美律实业股份有限公司 Noise-suppressing earphone
CN201674621U (en) * 2010-06-12 2010-12-15 东莞市鑫冠五金制品有限公司 Horn support
CN102990941A (en) * 2011-09-16 2013-03-27 魏良安 Method for manufacturing composite plastic forming body
CN103079162A (en) * 2012-12-28 2013-05-01 宁波升亚电子有限公司 Integrated loudspeaker, sound box and manufacturing method
CN203457317U (en) * 2013-08-01 2014-02-26 康而富控股股份有限公司 Minisize loudspeaker

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1404341A (en) * 2001-08-31 2003-03-19 三星电机株式会社 Small size loudspeaker for mobile telephone
CN201207729Y (en) * 2007-05-28 2009-03-11 宝星电子株式会社 Seat integrated case and capacitive microphone using the case
CN101430720A (en) * 2007-11-09 2009-05-13 邱维铭 Analysis method used for in-mold decoration injection molding
CN101742373A (en) * 2008-11-13 2010-06-16 美律实业股份有限公司 Noise-suppressing earphone
CN201674621U (en) * 2010-06-12 2010-12-15 东莞市鑫冠五金制品有限公司 Horn support
CN102990941A (en) * 2011-09-16 2013-03-27 魏良安 Method for manufacturing composite plastic forming body
CN103079162A (en) * 2012-12-28 2013-05-01 宁波升亚电子有限公司 Integrated loudspeaker, sound box and manufacturing method
CN203457317U (en) * 2013-08-01 2014-02-26 康而富控股股份有限公司 Minisize loudspeaker

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