CN104345125A - Method for quickly evaluating willow sulfate pulping technology - Google Patents

Method for quickly evaluating willow sulfate pulping technology Download PDF

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CN104345125A
CN104345125A CN201410488289.6A CN201410488289A CN104345125A CN 104345125 A CN104345125 A CN 104345125A CN 201410488289 A CN201410488289 A CN 201410488289A CN 104345125 A CN104345125 A CN 104345125A
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willow
squeezing
alkali
air
sulfate
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CN104345125B (en
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朱琳
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Haimen Cang Yun Machinery Co Ltd
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Abstract

The invention provides a method for quickly evaluating the quality of a willow sulfate pulping technology. The method comprises the following steps: (a) measuring the lignin content X (%) of a willow raw material; (b) stewing by a sulfate method to prepare willow pulp, wherein the alkali amount Y (%) is metered by NaOH; (c) measuring the alkali residue content A (%) of stewing waste liquid and the kappa value K of the pulp; (d) calculating the quality of the willow sulfate pulping technology according to the following formula, if K is smaller than or equal to Z1=X*35.7+Y*66.4 and A is smaller than or equal to Z2=X*0.29+Y*0.14, judging that the technology is qualified, otherwise, judging that the technology is disqualified. The method is simple, high in efficiency, high in practicability and suitable for being popularized, and a novel method is provided for quickly adjusting a willow sulfate pulp stewing technology.

Description

A kind of method of Fast Evaluation willow sulfate pulping technique
  
Technical field
The invention belongs to pulping and paper-making field, relate to a kind of method of Fast Evaluation willow sulfate pulping technique.
Background technology
Paper-making industrial waste water is one of industrial pollution source, probably accounts for about 10% of the total wastewater flow rate of China's industry.Pulp and paper industry waste water mainly contains high concentrated organic wastewater, also containing pollutants such as lignin, sulfide, chlorides.The maximum feature of paper-making industrial waste water is that wastewater flow rate is large, and COD mass concentration is high, but along with the increasing of paper industry environmental protection dynamics, the pollution of paper waste reduces year by year, and in paper industry waste water in 2010, total generation of COD is at about 95.2 ten thousand tons; The pollution condition otherness of dissimilar papermaking enterprise discharge is large, and different starting material, different papermakings, in its waste discharge, the concentration of COD has the difference of several times to tens times.Therefore, reduce paper waste pollute and discharge capacity extremely urgent.
Paper waste mainly contains two sources, and one is cooking waste liquor, because can produce a large amount of colorful wastewaters in the boiling stage, wherein lignin and derivant thereof are main pollutant components; Two is bleachings, and the bleaching liquor of bleaching is mostly containing chlorine element, and can produce noxious material and carcinogen like this, as bioxin, these objectionable impuritiess all can affect the healthy of people.Along with improving constantly of people's environmental consciousness, people start the environment paying close attention to periphery, solve current environmental problem be heavy among.The environmental requirement of country is also more and more tighter, more and more higher to emission standard, and in " 12 " period, chemical oxygen demand (COD) (COD) total emission volumn is estimated to reduce 10-12% in 2015 than 2010 years.Therefore, find non-wood material cleaning pulping new technology, reducing the pollution to environment, is one of important topic research of enterprises in pulp and paper industry.
Current, willow is becoming a kind of more and more important fibre resources, particularly in field of papermaking.Willow branch is elongated and hang low, and breen, without hair; Hibernaculum is linear, and adherence is in branch.Leaf alternate, wire lanceolar, long 7-15 centimetre, wide 6-12 centimetre, two ends taper, edge has the little sawtooth of gland shape, surperficial strong green, and the back side is green canescence, and two sides is all level and smooth without hair, has stipule.The flowers are in blossom after leaf, and male inflorescence is amentum, has short stalk, slightly bending, long 1-1.5 centimetre.Fruit is capsule, and after ripe, 2 lobes split, and many pieces, built-in seed, seed has a Cong Mianmao.Cutting propagation.Strong to the resistibility of air pollution and dust, be suitable for growing in Urban grounds, especially in pond or limit, streams.The shape of leaf is wire lanceolar or narrow lanceolar, is about 6 ~ 14cm, and wide about 5 ~ 12mm, there is serration at edge.Bloom the annual 4--5 month , amentum, the long 2 ~ 4cm of male inflorescence, female inflorescence is about 2cm.
Willow is main Papermaking Resource, traditional willow many employings alkaline process chemical pulping, and because the more Pulp Drainage Properties that makes of heteroproteose cell in willow raw material is poor, the extraction ratio of black liquor is low, and silicone content is higher, brings difficulty to alkali collection part, causes the pollution of environment.Along with paper industry faces becoming increasingly conspicuous of paper making raw material, the energy and environmental problem contradiction, studying the pulping process made new advances is inevitable choice, plays significant role to the development of paper industry.
But, the current evaluation to pulping process quality is mainly as the criterion with the physical property of the paper of finally manufacturing paper with pulp, grope in process in actual process, first slurry after boiling wants equilibrium moisture 24h, to manufacture paper with pulp again paper, physical properties index could be detected, whole process need more than 3 days after the paper equilibrium moisture 24h obtained.In large-scale single factor test and orthogonal experiment process, whole sense cycle is long, cannot adjust pulping process timely and effectively, causes the paper produced to occur defective problem continuously, makes enterprise suffer tremendous economic loss.
Summary of the invention
Object of the present invention is just the above-mentioned deficiency overcoming prior art, a kind of method of Fast Evaluation willow sulfate pulping technique is provided, lignin content, alkali charge, residual alkali, Kappa number are introduced in deliberated index by the present invention, introduce a kind of method of residual alkali and Kappa number Fast Evaluation pulping process quality.Thus the production technology of slurry can be adjusted in time, for the selection optimization of optimum boiling provides foundation.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
The invention provides a kind of method of Fast Evaluation willow sulfate pulping technique quality, comprise the steps:
A) the lignin content X (%) of willow raw material is measured;
B) adopt kraft cooking, prepare willow slurry, alkali charge Y(%) in NaOH;
C) measure cooking waste liquor residual alkali content A(%), the Kappa number K of slurry;
D) according to following formula, the quality of willow sulfate pulping technique is calculated, if K≤Z 1=X × 35.7+Y × 66.4, A≤Z 2=X × 0.29+Y × 0.14, then it is qualified to be judged to be, otherwise is judged to be defective.Lignin is the natural polymer be made up of phenylpropane monomer, when producing chemical pulp, remove the lignin of in raw material more than 80%; Lignin content is the essential condition formulating reasonable boiling and bleaching process, and lignin massfraction is high, and boiling difficulty, the chemicals of consumption is also relatively many.
Willow raw material described in step a) through washing, squeezing, air-dry, section after, be whittled into matchstick size and leave equilibrium moisture 24 more than h in polymeric seal bag in.
Lignin content described in step a) is pressed GB/T2677.8-1994 and is measured.
The step of washing described in step a) be willow first through tap water repeatedly, a small amount of white powder and dust and dirt being attached to willow surface is washed away.Prevent the metal on its surface and other compositions from causing adverse effect to follow-up slurrying and bleaching process.
The step of squeezing described in step a) is willow is struck with axe the strip being cleaved into wide about 4 ~ 5cm length, is then squeezed through squeezer by willow bar, removes the air in lumen and filtrate partly.After squeezing, willow material forms the striped of radial trend on surface, is easy to permeate cooking liquor equably in digestion process, the speed that quickening timber and cooking liquor react.
Step air-dry described in step a) is that the willow bar after washing, squeezing is tanned by the sun 3 ~ 7 days, even moisture, when the moisture of willow reaches about 10 %;
The step of cutting into slices described in step a) be squeezing air-dry after willow bar microtome bamboo cane is cut into long 2 ~ 3cm, wide be the willow sheet of 1 ~ 1.5cm, finally pack sealing, equilibrium moisture is for subsequent use.
Residual alkali content described in step c) measures by the assay method of black liquor effective alkali in " pulping and paper-making analysis and detection ".
Step c) Kappa number is pressed GB/T 1546-1989 and is measured
Beneficial effect of the present invention:
1. lignin content, alkali charge, residual alkali, Kappa number are introduced in deliberated index by the present invention, introduce a kind of method of residual alkali and Kappa number Fast Evaluation pulping process quality.Thus the production technology of slurry can be adjusted in time, for the selection optimization of optimum boiling provides foundation.
2. method is simply efficient, and practical, suitable popularization, for rapid adjustment willow Kraft cook technique provides a kind of new method.
Embodiment
Mode by the following examples further illustrates the present invention, but does not therefore limit the present invention among described scope of embodiments.The experimental technique of unreceipted actual conditions in the following example, conventionally selects with condition.
embodiment 1 dry land willow sulphate cook technology assessment
1. the preparation of willow sheet
Material preparation step:
(1) wash: willow first through tap water repeatedly, washes away a small amount of white powder and dust and dirt being attached to willow surface, prevents the metal on its surface and other compositions from causing adverse effect to follow-up slurrying and bleaching process;
(2) squeeze: with axe, willow is struck the strip being cleaved into wide about 4 ~ 5cm length, then bamboo cane is squeezed through squeezer, remove the air in lumen and bamboo filtrate partly.After squeezing, willow forms the striped of radial trend on surface, is easy to permeate cooking liquor equably in digestion process, the speed that quickening willow material and cooking liquor react.
(3) air-dry: above-mentioned willow bar to be tanned by the sun 3 ~ 7 days, even moisture, when the moisture of willow reaches about 10 %;
(4) cut into slices: with microtome willow bar is cut into long 2 ~ 3cm, wide be the bamboo chip of 1 ~ 1.5cm, finally pack sealing, equilibrium moisture is for subsequent use.
2. the preparation of willow powder
The above-mentioned willow sheet prepared is whittled into matchstick size deposits bag equilibrium moisture 24 more than h together with bamboo chip, laggard row filter is pulverized through comminutor, intercepted the willow powder of 40 orders (0.38 mm sieve aperture) to 60 orders (0.25 mm sieve aperture), deposit in the good polyethylene plastic bag of sealing, after equilibrium moisture, carry out composition measurement.
3. the chemical constituents determination of willow
The chemical composition composition of willow measures according to national standard:
Klason lignin assay is see GB/T2677.8-1994.
The lignin content recording willow material is 22.1%.
4. Kraft cook test
Cooking test carries out in 15 L swinging electric steamers.
Process conditions: alkali charge 24%(is in NaOH), sulphidity 25%;
Boiling curve: dally 5 minutes after dress pot, be once warming up to 140 DEG C, heating-up time 120min, carry out little venting 1 minute; Secondary temperature elevation, to maximum temperature 160 DEG C, continues insulation 60 ~ 90min.
5. the mensuration of residual alkali and Kappa number
Residual alkali measures by the assay method of black liquor effective alkali in " pulping and paper-making analysis and detection "
Kappa number is pressed GB/T 1546-1989 and is measured.
Thick slurry after boiling, after wash engine washing and screening, dries with hydro-extractor, tears up, even moisture, measures unscreened yield and Kappa number.The Kappa number of brown stock is 21.9; After the static process of cooking waste liquor, measure residual alkali, residual alkali content is 8.8%.
6. the judgement of digesting technoloy quality
Z 1= X×35.7+Y×66.4=23.8>21.9,Z 2=X×0.29+Y×0.14=9.7%>8.8% ,
Result shows: the lignin degradation efficiency of this digesting technoloy is higher, lower than predicted value by 1.7, substantially decomposes most lignin, and effective alkali consumption is reasonable simultaneously, and residual alkali content is 7.8%, shows that alkali lye and lignin fully react.
embodiment 2 Salix cavaleriei sulphate cook technology assessment
1. the preparation of willow sheet
Material preparation step:
(1) wash: willow first through tap water repeatedly, washes away a small amount of white powder and dust and dirt being attached to willow surface, prevents the metal on its surface and other compositions from causing adverse effect to follow-up slurrying and bleaching process;
(2) squeeze: with axe, willow is struck the strip being cleaved into wide about 4 ~ 5cm length, then bamboo cane is squeezed through squeezer, remove the air in lumen and bamboo filtrate partly.After squeezing, willow forms the striped of radial trend on surface, is easy to permeate cooking liquor equably in digestion process, the speed that quickening willow material and cooking liquor react.
(3) air-dry: above-mentioned willow bar to be tanned by the sun 3 ~ 7 days, even moisture, when the moisture of willow reaches about 10 %;
(4) cut into slices: with microtome willow bar is cut into long 2 ~ 3cm, wide be the bamboo chip of 1 ~ 1.5cm, finally pack sealing, equilibrium moisture is for subsequent use.
2. the preparation of willow powder
The above-mentioned willow sheet prepared is whittled into matchstick size deposits bag equilibrium moisture 24 more than h together with bamboo chip, laggard row filter is pulverized through comminutor, intercepted the willow powder of 40 orders (0.38 mm sieve aperture) to 60 orders (0.25 mm sieve aperture), deposit in the good polyethylene plastic bag of sealing, after equilibrium moisture, carry out composition measurement.
3. the chemical constituents determination of willow
The chemical composition composition of willow measures according to national standard:
Klason lignin assay is see GB/T2677.8-1994.
The lignin content recording willow material is 20.8%.
4. Kraft cook test
Cooking test carries out in 15 L swinging electric steamers.
Process conditions: alkali charge 22%(is in NaOH), sulphidity 25%;
Boiling curve: dally 5 minutes after dress pot, be once warming up to 140 DEG C, heating-up time 120min, carry out little venting 1 minute; Secondary temperature elevation, to maximum temperature 160 DEG C, continues insulation 60 ~ 90min.
5. the mensuration of residual alkali and Kappa number
Residual alkali measures by the assay method of black liquor effective alkali in " pulping and paper-making analysis and detection "
Kappa number is pressed GB/T 1546-1989 and is measured.
Thick slurry after boiling, after wash engine washing and screening, dries with hydro-extractor, tears up, even moisture, measures unscreened yield and Kappa number.The Kappa number of brown stock is 22.4; After the static process of cooking waste liquor, measure residual alkali, residual alkali content is 8.6%.
6. the judgement of digesting technoloy quality
Z 1= X×35.7+Y×66.4=22>22.4,Z 2=X×0.29+Y×0.14=9.1%>8.6% ,
Result shows: the lignin degradation efficiency of this digesting technoloy is general, higher than predicted value by 0.4, shows that lignin is not deviate from completely, residual alkali content is 8.6%, although lower than predicted value, consider that slurry lignin content is higher, suitably can improve alkali charge to increase delignification rate.
Although above-mentioned, the specific embodiment of the present invention is described; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.

Claims (9)

1. a method for Fast Evaluation willow sulfate pulping technique quality, is characterized in that, comprise the steps:
A) the lignin content X (%) of willow raw material is measured;
B) adopt kraft cooking, prepare willow slurry, alkali charge Y(%) in NaOH;
C) measure cooking waste liquor residual alkali content A(%), the Kappa number K of slurry;
D) according to following formula, the quality of willow sulfate pulping technique is calculated, if K≤Z 1=X × 35.7+Y × 66.4, A≤Z 2=X × 0.29+Y × 0.14, then it is qualified to be judged to be, otherwise is judged to be defective.
2. method according to claim 1, is characterized in that, the willow raw material described in step a) through washing, squeezing, air-dry, section after, be whittled into matchstick size and leave equilibrium moisture 24 more than h in polymeric seal bag in.
3. method according to claim 1, is characterized in that, lignin content described in step a) is pressed GB/T2677.8-1994 and measured.
4. method according to claim 2, is characterized in that, the step of washing described in step a) be willow first through tap water repeatedly, a small amount of white powder and dust and dirt being attached to willow surface is washed away.
5. method according to claim 2, is characterized in that, the step of squeezing described in step a) is willow is struck with axe the strip being cleaved into wide about 4 ~ 5cm length, is then squeezed through squeezer by willow bar, removes the air in lumen and bamboo filtrate partly.
6. method according to claim 2, is characterized in that, step air-dry described in step a) is that the willow bar after washing, squeezing is tanned by the sun 3 ~ 7 days, even moisture, when the moisture of willow reaches about 10 %.
7. method according to claim 2, is characterized in that, the step of cutting into slices described in step a) be squeezing air-dry after willow bar microtome bamboo cane is cut into long 2 ~ 3cm, wide be the willow sheet of 1 ~ 1.5cm, finally pack sealing, equilibrium moisture is for subsequent use.
8. method according to claim 1, is characterized in that, residual alkali content described in step c) measures by the assay method of black liquor effective alkali in " pulping and paper-making analysis and detection ".
9. method according to claim 1, is characterized in that, step c) Kappa number is pressed GB/T 1546-1989 and measured.
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Publication number Priority date Publication date Assignee Title
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CN1256334A (en) * 1999-11-26 2000-06-14 四川长江包装纸业股份有限公司 Stretchy paper producing process
WO2002081816A1 (en) * 2001-04-06 2002-10-17 Gerischer Guenter Friedrich Ru Wood chip treatment
CN1522324A (en) * 2001-06-29 2004-08-18 ����˼ֽ��άϵͳ���Ϲ�˾ Method for delignifying lignocellulosic raw materials
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WO2012127111A1 (en) * 2011-03-22 2012-09-27 Andritz Oy Method and arrangement for treating filtrate after oxygen delignification of chemical pulp cooked to a high kappa number
CN102352572A (en) * 2011-09-30 2012-02-15 重庆理文造纸有限公司 Preparation method for bamboo wood dissolving pulp

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