The content of the invention
Goal of the invention:The present invention can not Real-Time Sharing, Business Stream for an object multi-code, information of the system caused by discrete
The problems such as Cheng Buneng slitless connections, it is proposed that it is a kind of for Discrete Manufacturing Enterprise production process control multisystem cooperative system and
Method is used to implement the full-range seamless connection of production, improves enterprise's entirety production efficiency.
Technical solution:A kind of multisystem cooperative system for the control of Discrete Manufacturing Enterprise production process, including message tube
Manage subsystem, coordinated management subsystem and data synchronization subsystem.
Wherein, information management subsystem is used to implement worker's information and each production management system relevant information of bottom
Addition, modification and inquiry and sequence information inquiry.
Coordinated management subsystem is used for the Topology connection management between multiple systems in flow, including order creation mould
Block, flow configuration module, task allocating module, system mapping block, topology establish module.
A. order creation module completes the addition of sequence information.
B. flow configuration module completes the configuration and modification of production procedure.
C. order taking responsibility is assigned to by quantity in each production management system by task allocating module, can manual allocation,
It can be by system smart allocation.
D. system mapping block completes each scattered first floor system type of enterprise practical deployment and the mapping of production link.It should
Module design task is automatically performed by system, reduces manual configuration workload.
E. topology establishes the foundation for the directed connection that module is then completed between each decentralized system.
Data synchronization subsystem is used to implement the synchronization of the production information between different system, when some data source data
When changing, the data of other associated data sources also occur accordingly to change.
A kind of multisystem Synergistic method for the control of Discrete Manufacturing Enterprise production process includes the following steps:
Step 1, flow configures, and defines production link.Each production procedure is numbered with unique ID, and production procedure can be new
It builds, also can modify to form new production procedure on the basis of general production procedure.
Step 2, system maps, and completes the auto-associating of system type and production link.Subsystem is managed by recalls information
Link code in systematic code and the flow configuration stored in system generates the applicable code of system.To be applicable in code system is completed as key code
System and the mapping of production procedure link, make every data component be unified in data dictionary and are defined and illustrate, closing automatically
First searching data dictionary is matched during connection.
Step 3, topology is established, and is formed according to production line flow process configuration and rule file and between real-time exhibition decentralized system
Topology connection digraph.Wherein, rule file relates generally to the actual circulation path of enterprise practical production system and material.
Step 4, dynamic adjustment topological relation establishes final connection digraph between each scattered production system.If
Without modification, this step can skip.
Step 5, order is added, and corresponding production procedure is associated for order.Wherein, O/No. can automatically be given birth to by system
Into or user manually enter, there is uniqueness, and listed according to order technological requirement and the matching degree of production procedure in system
Optional flow.
Step 6, task is distributed.Mode one, smart allocation, by production link system idle time, resource distribution and system
Between topological relation uneven distribution task.In the smart allocation mode of each link of flow, according to the topology between system
Connection relation is determined to perform the system of production task and its corresponding production line.Link production line life is monitored in real time in system
On the basis of production situation, count time period in free time and production line on produce schedule situation, free time compared with
What more and production line production task was near completion then distributes more production task quantity in the range of production line largest production.Side
Formula two, manual allocation are manually inputted it and are answered by each system and its correspondence production line that each link includes in systems
Perform the task quantity of processing.
Step 7, data are synchronous with updating, and grasp manufacturing schedule in real time.
Wherein, step 5 can be carried out prior to step 1 to step 4.If it is matched in order adding procedure satisfactory existing
Flow can skip step 1 to step 3, directly carry out the final of topological connection relation and determine;If it is not matched in order adding procedure
To satisfactory flow, then modification order need to be returned to after step 1 to step 4 is completed, flow is associated for it.
Advantageous effect:It can not be shared for information of the system caused by discrete, an object multi-code, operation flow are broken, system
The problems such as maintenance and management cost are high, the multisystem cooperative system and collaborative party provided by the present invention for Discrete Manufacturing Enterprise
Method, the actual conditions disposed according to the different demand of enterprise and its application system, it may be convenient to unified management platform is built,
Information to each application system and operation flow carry out effective integration, realize between discrete part it is organic interconnect, and
The smart allocation function of being provided by system simplifies the complexity that task is distributed, and obtains the full-range creation data of enterprise, real
The intelligence production and the promotion of whole efficiency of existing enterprise.
Specific embodiment
With reference to specific embodiment, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention
Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to the various equivalences of the present invention
The modification of form falls within the application scope as defined in the appended claims.
It is numerous that discrete manufacture is related to industry, such as clothes, home textile, shoes and hats, machinery, electronics etc..The present embodiment is given birth to clothes
The present invention is specifically introduced exemplified by production, the application in other discrete manufacturings is same.
Garment production is by including under order, stock, cutting, line production, production on line, rear road arrange, sorting packaging, storehouse
Multiple production links cooperation including storage, logistics, sale etc. is completed.If lack the hand of information exchanging and sharing between links
Section will cause the not smooth of entire operation flow.In order to break the barrier between each link of each garment production, full stream is realized
Number of passes evidence, the seamless connection of business, the production management system of links independence is cooperateed with, and its data is focused on system
One comprehensive management platform, the control manufacturing schedule from the overall situation.
As shown in Figure 1, for the multisystem cooperative system of Discrete Manufacturing Enterprise production process control, including information management
Subsystem, coordinated management subsystem and data synchronization subsystem.Wherein, information management subsystem is used to implement sequence information
Addition, modification and the inquiry of inquiry, worker's information and Enterprise Production Management Informational System information.
Coordinated management subsystem includes order creation module, flow configuration module, task allocating module, system mapping block
And topology establishes module, for determining the connection relation between each first floor system.Wherein, order creation module completes order
The addition of information;Flow configuration module completes the configuration and modification of production procedure;Task allocating module is using manual or intelligent
Mode carries out the distribution of production link task;System mapping block is automatically performed the mapping of system and production link;Topology is established
The module then directed connection between completion system, and having with Data-Driven Documents (D3) technology real-time exhibition topology
Xiang Tu.
Data synchronization subsystem includes synchronous configuration module, connectivity verification module, information update retrieval module and data
Loading and update module, overall flow are as shown in Figure 1.Synchronous configuration module includes needing synchronization by reading configuration file and obtaining
Synchronous element letter including element and its place database side slogan, interface configuration mode, IP address, interface latency etc.
Breath;The completion of connectivity verification module updates the data the transmission verification of both sides' identity and socket establishment of connections;Information update retrieval
Module completes judgement whether information update;Data are loaded obtains more new content and the linkage in each system more with update module
Newly.Wherein, different information retrieval modes is used according to whether data format includes timestamp field.Include time stamp data
Increment obtains, and no-timestamps data then obtain update according to the mode with local cache comparison.
For example, clothes processing enterprise use information management system includes cutting management system, electronics work-ticket system, hanging life
Management system and sorting system are produced, order technological requirement flow is " road sorts after being sewed under cutting wires on sewing line ", is
The generalized flowsheet Fg that system initialization is established is " sorting packaging in road after cutting sewing ".
For above-mentioned condition and requirement, for the multisystem Synergistic method of Discrete Manufacturing Enterprise production process control, stream
Journey as Figure 2-3, includes the following steps:
Step 1, flow configures, definition or modification production link.Each production procedure in system is compiled with unique ID
Number, and each production link in flow has there are one unique link code, production procedure can create, also can be in general production
It modifies to form new production procedure on the basis of flow, to reduce the workload of manual configuration.Herein, selection modification is general
Production procedure Fg deletes and link, modification sewing link is sewed under packaging link, newly-increased line to sew link on line, forms flow
F1 " road sorts after being sewed under cutting wires on sewing line ".
Step 2, system maps, to be applicable in code as key code completion bottom decentralized system and the auto-associating of production link.
It is applicable in code and addition in subsystem or systematic code and stream in the system information disposed of enterprise imported is managed by recalls information
Link code generation in journey configuration, and pass through data dictionary and it is defined and illustrated.Wherein, production link and link code
Corresponding, system type is corresponding with systematic code, and different letters, number or letter both may be employed and give with digital combine
It distinguishes, and one group of consistent definition and explanation is created for it in data dictionary.Each ingredient in data flow diagram is determined
Justice and explanation, for inquiry to uncomprehending teleological interpretation, establish one group of tight consistent definition help to improve analyst and
The communication of user.
For example, link code includes T letters then to cut link, (ring is sewed for sewing link under Mb-line comprising M letters
It saves, link is sewed on Mo-line);And systematic code represents cutting system with 01, and sewing system is represented with 02, then system A is produced
Applicable code " M02/02M " then represent the sewing system and both can apply under line sew link, be equally applicable for sewing ring on line
Section, and the applicable code " Mb02/02Mb " of system B productions then shows that sewing system B is applicable only to sew link under line.
It is mapped, the system for cutting the completion similar functions such as management system, automatic typesetting system can be mapped by system
Link is cut to plate-making, and the systems such as clothes MES manufacturing execution systems, clothes JIT lean production systems are mapped to clothes life
It produces link or clothes suspension line production system is further mapped to sewing link, electronics work-ticket system on line and be mapped to
Link etc. is sewed under line.
Step 3, topology is established, real-time exhibition Topology connection digraph.It is formed according to flow configuration and rule file all
The Topology connection digraph of system.Wherein, rule file relates generally to the actual circulation road of enterprise practical production system and material
Footpath.
In this process, the production management system corresponding to production link in flow upstream can in it directly
Production management system corresponding to the link in downstream establishes a connection, such as in flow F1, cuts the production management of link
System can establish a connection with link production management system is sewed under line, and cannot establish connection with the system of sorting link
Relation.On this basis, production management system connection relation that can be according to the actual production management system of enterprise to being established
It is adjusted, determines the final connection relation between the corresponding each production management system of each link.
As shown in figure 4, in the links of F1 flows, the independent line that link only possesses 1 application system is cut;
Sewing link on link and line is sewed under line and possesses 2 independent production lines and corresponding system;Road link is only gathered around afterwards
There is the independent line of 1 application system;Sorting link is gathered around there are one sorting system, administers 2 independent sorting lines.According to
The actual circulation path of flow configuration information and material can tentatively establish production system connection relation digraph as shown in Figure 4.
Step 4, dynamic adjustment topological relation establishes final connection digraph between each decentralized system.If without modification, this
Step can skip.
By taking the production system connection relation digraph established in Fig. 4 as an example.Due to enterprise production management system regulations, life
Equipment actual deployment situation is produced, hanging production Line 1 produces No. 2 lines and rear diatom, rear diatom with hanging No. 2 lines of production, hanging
Device for automatically conveying material is respectively provided between sorting Line 1.Currently, electronics work-ticket system 2, which is in, safeguards and at No. 2 lines of sorting
In the state of operating at full capacity.Therefore, the Topology connection digraph of Fig. 4 into Mobile state is adjusted, is formed between the system shown in Fig. 5
Topology connection digraph.
To sum up, the definite of the connection relation between each decentralized system depends not only on used flow configuration and production
Production line type corresponding to management system, such as hanging production line, rear diatom, sorting line, additionally depend on the life of enterprise practical
Produce management system.
Step 5, order is added, and corresponding production procedure is selected for order.The production procedure can be had in system
The production procedure for meeting order technological requirement or the production procedure created for it by above-mentioned steps.Wherein, order
Single number can generation or user be manually entered automatically by system, have uniqueness, and according in order technological requirement and system
The matching degree of production procedure lists optional flow, artificial final choice.In addition, multiple moneys may be included in an order
The garment production task of formula.In order to distinguish the production task of different styles, style code is created for it.Order encodes and style generation
The combination of code has uniqueness.
Wherein, the order addition of step 5 can be carried out prior to step 1 to step 4, and flow is as shown in Figure 6.If order adds
Satisfactory existing flow is matched in the process, be can skip step 1 to step 3, is directly carried out the final of topological connection relation
It determines;, need to be after step 1 to step 4 to be completed if not matching satisfactory flow in order adding procedure, return is repaiied
List is changed, flow is associated for it.
Step 6, production link being carried out according to order (hereinafter referred to as father's order) of the task is distributed, and forms sub- order.But
Directed connection relation and process settings between managed system are limited, some part production management system it is definite can influence after
After the selection of link production management system.In addition, when a certain order is transformed into another life in product from a production link
When producing link, the production management system in production procedure upstream can get its follow-up production ring from flow configuration information
The connection mode and information interaction approach of the production management system of section, for example, IP address, port numbers, data format, data are visited
It asks interface etc., so as to will be synchronized in the relevant information of product in the production management system corresponding to follow-up production link, protects
Demonstrate,prove the transparent transmission of the information in different production management systems in product.
Mode (one) distribute task automatically, and flow is as shown in Figure 7.Procedure information is obtained by reading procedure configuration files
Afterwards task quantity is distributed for each production link in proper order.One production link may include multiple systems and be in charge of different production
Line carries out different task processing.Therefore, when have fangle needs reach the standard grade be processed production and the resources such as its bra materials arrived
During position, free time of production line is administered according to system, resource distribution situation and current manufacturing schedule situation on production line
Judge whether this is distributed on the production line that task is administered to the system.Working terminal free time is more on production line and produces
What the production of old style was nearly completed on line is preferably its distribution, and afforded according to the total task number of the link and the system
Processing quantity distribution task.
Exemplified by sewing link, it is assumed that the hanging workshop that a total of 3 hanger numbers of the link are up to 1000 performs
Sewing task, style 1 and style 2 enter next link after sewing processing being completed in these three workshops.The seam of current style 1
System processing is just carried out at the same time on three workshops (a, b, c), and it is respectively 1000,600,300 that hanger, which occupies number,.Therefore, style 2
Sewing allocative decision be then:Workshop b and workshop c distribution task quantity is respectively 400,600.
Mode (two) presses order taking responsibility quantity manual incoming task quantity downwards in systems.
Task quantity is distributed for the system under the link and its corresponding production line downwards by the task total amount of the link, is formed
Sub- order.Wherein, the quantity of sub- order should be not less than the quantity of father's order, this is in order to avoid causing when there are faulty materials
Total storage level situation that is insufficient and integrating bra materials etc. of final delivery quantity increases the production quantity of sub- order in right amount.
To sew for link, it is assumed that the link includes 3 production lines, at most 3 independent production management systems of at least one
It unites, then on the production line that each production management system being evenly distributed to sub- order taking responsibility in the link is administered or presses
Uneven distribution is carried out according to the actual production capacity of every production line.
Step 7, data are synchronous with updating.It is only capable of learning in the specific production management system of some part from flow and work as
Manufacturing schedule situation on preceding production line, the information between different production lines or different links can not fully be shared, flowed
The linking of each link of journey is not unimpeded enough, can not obtain the actual production progress of the sub- order of each link in time in the overall situation and father orders
Single schedule also can not just ensure the delivery date of final finished.Some part production development bottleneck in flow is believed lacking
, it is necessary to the investigation and analysis of link system one by one one by one in the case of ceasing shared platform.Therefore, it is necessary to too many levels system is managed
The creation data real-time synchronization of linchpin carries out comprehensive analysis processing into unified integrated system, discovers whether there is production bottle in time
Neck, and then improve the production procedure on the whole, resource utilization is improved, and guarantees the quality and completes order taking responsibility on schedule.
Since different production management systems can provide manufacturer's exploitation by different applications, and in different times by portion
Administration uses, and uniformity may and be not present in the material mark used in each management system.Therefore, foundation can be passed through first
Local coder and the mode of the mapping relations of global coding solve the problems, such as that COM code is inconsistent.Secondly, different third party
Data format is various used by application system, in order to ensure the safety of data transmission, need to transmit the source systems of data with
Establish socket connections between goal systems, automatic appointment data form and after data are encrypted, then transmit data.
The information system of enterprise practical application deployment can not only be connected by the above method, realize system type with
The Self Matching of procedure links and the smart allocation of task reduce operation complexity, and the energy on the basis of information sharing is realized
Enough optimization allotments for further realizing production overall process resource, help enterprise to realize intelligence production.