Summary of the invention
In order to solve the problems of the technologies described above, the invention provides one fast install, exempt from mould tapping, magnetic good, save processing cost, save die change and regulation time, the electric permanent-magnet suction disc control device of the quick die change of mould, solid plate, moving platen are monitored in real time, enhancing productivity.The present invention is by the following technical solutions:
A kind of electric permanent-magnet suction disc control device of quick die change, comprise static controller (1), solid plate (2), moving platen (3), static controller (1) is electrically connected with solid plate (2), moving platen (3) respectively, and described static controller (1) front is provided with key control panel (41), nixie display (42), solid plate status indicator lamp (43), moving platen status indicator lamp (44), released state pilot lamp (45); Described static controller (1) is electrically connected approach switch sensor (46) respectively by electric wire, temperature sensor (47), magnetometric sensor (48), magnetic induction loop (49), magnetic injection machine penetrate platform proximity switch (50), injection machine power supply (51), mobile controller (52); Described static controller (1) side is provided with power key switch (53).
Further: the CPU main control circuit of described static controller (1) is provided with some circuit paths to magnetic induction loop (49), every bar circuit path is all provided with power switch one (K).
Further: CPU main control circuit and the injection machine of described static controller (1) penetrate platform proximity switch (50) be electrically connected between circuit be provided with conductive switch one (KF1).Further: the circuit between the CPU main control circuit of described static controller (1) is electrically connected with injection machine power supply (51) is provided with conductive switch two (KF2).
Further: described key control panel (41) is provided with function setting button, moving platen button one, solid plate button one, the button one that magnetizes, release tab one, demagnetization button one; Described nixie display (42) comprises quantity of magnetism display numerical value, Temperature displaying numerical value, performance data display; Described solid plate status indicator lamp (43) and moving platen status indicator lamp (44) include run indicator, the pilot lamp that magnetizes, alarm lamp, demagnetization pilot lamp.
Further: described mobile controller (52) is provided with power light (521), solid plate button (522), moving platen key area (523), described solid plate button (522) is provided with solid plate button two, the button two that magnetizes, release tab two, demagnetization button two, described moving platen key area (523) is equipped with moving platen button three, the button three that magnetizes, release tab three, demagnetization button three.
Further: described solid plate (2) medium position is provided with pilot hole (201), is provided with locating ring (2011) in pilot hole (201); Described moving platen (3) reverse side medium position is provided with register pin (301); Described solid plate (2) and the reverse side of moving platen (3) are equipped with mould hole (11), are equipped with approach switch sensor (46), temperature sensor (47) and magnetometric sensor (48) in mould hole (11); The some pieces of square blooms of solid (133) are posted in described mould hole (11) bottom, and between every two pieces of square blooms of solid (133), magnetic has neodymium-iron-boron iron bar (134); Inhale in the middle of the top of the three-dimensional square bloom (133) of every block and have neodymium nickel cobalt magnet (132), neodymium nickel cobalt magnet (132) has been locked magnetic induction loop (49), magnetic induction loop (49) is pressed on three-dimensional square bloom (133) edge and neodymium-iron-boron iron bar (134), is connected between each magnetic induction loop (49) by power lead series winding; Described mould hole (11) is provided with cover plate (135), and cover plate (135) is provided with wire lead slot (136); Described solid plate (2) and the side of moving platen (3) are equipped with approach switch sensor pilot lamp (137), danger alarm lamp (1371) and aerial plug-in unit joint (138); Described approach switch sensor (46), temperature sensor (47), magnetometric sensor (48), magnetic induction loop (49), approach switch sensor pilot lamp (137), danger alarm lamp (1371) are connected with static controller (1) respectively by aerial plug-in unit joint (138).
Further: described solid plate (2) is provided with female aerial plug-in unit joint, moving platen (3) is provided with public aerial plug-in unit joint.
Further: described solid plate (2) and the front of moving platen (3) are provided with the grid type magnetic projection (202) of some projections.
Further: in described mould hole (11), all to keep approach switch sensor (431), temperature sensor (432), magnetometric sensor (433).
The beneficial effect of product of the present invention is:
1, can be controlled and observe installation situation, the service condition of a whole set of fixed/moving platen and mould by static controller, carry out and monitor in real time, fixed/moving platen and mould have abnormal conditions can Real-time Feedback, immediately process; 2, when wanting injection moulding, first solid plate is arranged on mould base of injection molding machine, and then the mould that will pour into a mould to be arranged on mould base of injection molding machine and to fit with solid plate, also being arranged on by moving platen, mould base of injection molding machine fitted by register pin and mould again locates, and every mold is all concluded unified standard and coordinated with calmly/moving platen; Mould is clipped in the middle by solid plate and moving platen and locates, then work is started by static controller, whether static controller automatic detection circuit is normal, if normal, by pressing static controller key control panel or all by mobile controller respective keys, startup is magnetized, make magnetic induction loop and neodymium nickel cobalt magnet, neodymium-iron-boron iron bar generation high-intensity magnetic field, by high-intensity magnetic field mould steel magnetic, to magnetize and the instruction of static controller, solid plate pilot lamp, moving platen pilot lamp start injection machine power supply injection moulding work under being in normal condition; 3, penetrate platform proximity switch when mould and arbitrary approach switch sensor or injection machine and depart from 2 millimeters or more, the danger alarm lamp of corresponding template is bright, the alarm lamp in static controller corresponding template region also can be bright, and conductive switch two disconnects automatically, and injection machine power supply does not work; When the temperature sensor on solid plate is higher than set temperature value, the danger alarm lamp of corresponding template is bright, and the alarm lamp in static controller corresponding template region also can be bright, and conductive switch two disconnects automatically, and injection machine power supply does not work; When controller detects magnetic force lower than setting value by magnetometric sensor, corresponding template danger alarm lamp is bright, and the alarm lamp in static controller corresponding template region also can be bright, and conductive switch two disconnects automatically, and injection machine power supply does not work; When all power switch one, conductive switch one, the conductive switch two closed injection machine just normal work of meeting automatically within the scope of setup control of platform proximity switch, temperature sensor, magnetometric sensor penetrated by approach switch sensor, injection machine, otherwise conductive switch two disconnects automatically; 4, magnetic induction loop, approach switch sensor, temperature sensor, magnetometric sensor are installed on the reverse side of sucker, can infiltrate in mould hole and damage electronic component by anti-sealing in injection moulding process; 5, this product have magnetic good, exempt from die screw and install, exempt from resin filling, reduce processing cost, reduce mould replacing time, level of security is high, greatly reduce industrial accident, enhances productivity.
Embodiment
As shown in Fig. 1-Figure 10: a kind of electric permanent-magnet suction disc control device of quick die change, comprise static controller 1, solid plate 2, moving platen 3, static controller 1 is electrically connected with solid plate 2, moving platen 3 respectively, it is characterized in that: described static controller 1 front is provided with key control panel 41, nixie display 42, solid plate status indicator lamp 43, moving platen status indicator lamp 44, released state pilot lamp 45; Described static controller 1 is electrically connected approach switch sensor 46 respectively by electric wire, temperature sensor 47, magnetometric sensor 48, magnetic induction loop 49, magnetic injection machine penetrate platform proximity switch 50, injection machine power supply 51, mobile controller 52; Described static controller 1 side is provided with power key K switch C; The CPU main control circuit of described static controller 1 is provided with some circuit paths to magnetic induction loop 49, every bar circuit path is all provided with power switch one K; CPU main control circuit and the injection machine of described static controller 1 penetrate platform proximity switch 50 be electrically connected between circuit be provided with conductive switch one KF1; Circuit between the CPU main control circuit of described static controller 1 is electrically connected with injection machine power supply 51 is provided with conductive switch two KF2; Described key control panel 41 is provided with function setting button, moving platen button one, solid plate button one, the button one that magnetizes, release tab one, demagnetization button one; Described nixie display 42 comprises quantity of magnetism display numerical value, Temperature displaying numerical value, performance data display; Described solid plate status indicator lamp 43 and moving platen status indicator lamp 44 include run indicator, the pilot lamp that magnetizes, alarm lamp, demagnetization pilot lamp; Described mobile controller 52 is provided with power light 521, solid plate button 522, moving platen key area 523, described solid plate button 522 is provided with solid plate button two, the button two that magnetizes, release tab two, demagnetization button two, described moving platen key area 523 is equipped with moving platen button three, the button three that magnetizes, release tab three, demagnetization button three; Described solid plate 2 medium position is provided with pilot hole 201, is provided with locating ring 2011 in pilot hole 201; Described moving platen 3 reverse side medium position is provided with register pin 301; Described solid plate 2 and the reverse side of moving platen 3 are equipped with mould hole 11, are equipped with approach switch sensor 46, temperature sensor 47 and magnetometric sensor (48) in mould hole 11; Post the some pieces of square blooms 133 of solid bottom described mould hole 11, between the square bloom 133 of every two pieces of solids, magnetic has neodymium-iron-boron iron bar 134; Inhale in the middle of the top of the three-dimensional square bloom 133 of every block and have neodymium nickel cobalt magnet 132, neodymium nickel cobalt magnet 132 has been locked magnetic induction loop 49, magnetic induction loop 49 is pressed on three-dimensional square bloom 133 edge and neodymium-iron-boron iron bar 134, is connected between each magnetic induction loop 49 by power lead series winding; Described mould hole 11 is provided with cover plate 135, and cover plate 135 is provided with wire lead slot 136; Described solid plate 2 and the side of moving platen 3 are equipped with approach switch sensor pilot lamp 137, danger alarm lamp 1371 and aerial plug-in unit joint 138; Described approach switch sensor 46, temperature sensor 47, magnetometric sensor 48, magnetic induction loop 49, approach switch sensor pilot lamp 137, danger alarm lamp 1371 are connected with static controller 1 respectively by aerial plug-in unit joint 138; Described solid plate 2 is provided with female aerial plug-in unit joint, and moving platen 3 is provided with public aerial plug-in unit joint; Described solid plate 2 and the front of moving platen 3 be provided with some projections the mould described in grid type magnetic projection 202 hole 11 in all keep approach switch sensor 46, temperature sensor 47, magnetometric sensor 48.
This product operation process:
When wanting injection moulding, first solid plate 1 is first arranged on mould base of injection molding machine, and then the mould that will pour into a mould to be arranged on mould base of injection molding machine and to fit with solid plate 1, also being arranged on by moving platen 2, mould base of injection molding machine fitted by register pin 201 and mould again locates, after installing, the power key K switch C of static controller 1 side is first opened with key, start static controller 1 power supply, static controller 1 detects automatically, the nixie display 42 in static controller 1 front, solid plate status indicator lamp 43, moving platen status indicator lamp 44, released state pilot lamp 45, the power light 521 of mobile controller 52, whether the approach switch sensor pilot lamp 137 of the side of solid plate 2 and moving platen 3 is in the display treating duty, if normal, CPU main control circuit and the injection machine of static controller 1 penetrate platform proximity switch 50 be electrically connected between circuit on conductive switch one KF1 close conducting, conductive switch two KF2 on circuit between the CPU main control circuit of static controller 1 is electrically connected with injection machine power supply 51 closes conducting, start manual selecting operation: first select the parameter options of corresponding tonnage mould by the function setting button of key control panel 41 and determine its option, then simultaneously by the moving platen button one of tight key control panel 41, magnetize button one, three keys of release tab one are implemented to magnetize to moving platen 3, again simultaneously by the solid plate button one of tight key control panel 41, magnetize button one, three keys of release tab one are implemented to magnetize to solid plate 2, and (solid plate 2 and moving platen 3 are also implemented to magnetize by mobile controller 52, simultaneously by the solid plate button two in tightening template button region 522, magnetize button two, three keys of release tab two are implemented to magnetize to solid plate 2, again by the moving platen button three of tight moving platen key area 523, magnetize button three, three keys of release tab three are implemented to magnetize to moving platen 3), after pressing the function that magnetizes, the CPU main control circuit of static controller 1 can select the parameter of corresponding tonnage mould automatically to start power switch one K of related circuit passage according to function setting button, corresponding electric current is exported to magnetic induction loop 49, the quantity of magnetism preset with magnet assemblies (such as: when the magnetic attraction threshold limit value of electric permanent-magnet suction disc control device is 30 ton hours, three grades of magnetic force options are set: 0-10 ton in static controller 1, 10-20 ton, 20-30 ton, the CPU main control circuit of static controller 1 is provided with three circuit paths to magnetic induction loop 49, article three, power switch K1 used respectively by circuit path, K2, K3 represents, when function setting button selects the mould of 10-20 tonnage number, the CPU main control circuit of static controller 1 can select Article 2 circuit output channel to export magnetic induction loop 49 to automatically, namely power switch K2 is started), after solid plate 2 and moving platen 3 have magnetized (by corresponding pilot lamp identification), when the controller on plastics machine receives signal, automatically can start the injection moulding to mould, penetrate platform proximity switch 50 when mould and arbitrary approach switch sensor 46 or injection machine and depart from 2 millimeters or more, corresponding fixed/danger alarm lamp of moving platen is bright, static controller 1 corresponding fixed/alarm lamp in moving platen region also can be bright, conductive switch two KF2 on circuit between the CPU main control circuit of static controller 1 is electrically connected with injection machine power supply 51 disconnects, and injection machine power supply 51 does not work, when the temperature sensor 47 on fixed/moving platen is higher than set temperature value, corresponding fixed/danger alarm lamp of moving platen is bright, static controller 1 corresponding fixed/alarm lamp in moving platen region also can be bright, conductive switch two KF2 on circuit between the CPU main control circuit of static controller 1 is electrically connected with injection machine power supply 51 disconnects, and injection machine power supply does not work, when static controller 1 detects the quantity of magnetism lower than setting value by magnetometric sensor 48, determine accordingly/moving platen danger alarm lamp is bright, static controller 1 corresponding fixed/alarm lamp in moving platen region also can be bright, conductive switch two KF2 on circuit between the CPU main control circuit of static controller 1 is electrically connected with injection machine power supply 51 disconnects, and injection machine power supply does not work.
The demagnetization operation of this product:
When injection machine injection moulding complete or overhaul or more mold exchange time, simultaneously by the moving platen button one of tight key control panel 41, demagnetization button one, three keys of release tab one to moving platen 3 implementing demagnetization, then press the solid plate button one of tight key control panel 41 simultaneously, demagnetization button one, to solid plate 2 implementing demagnetization, (solid plate 2 and moving platen 3, also by mobile controller 52 implementing demagnetization, press the solid plate button two in tightening template button region 522 to three keys of release tab one simultaneously, demagnetization button two, three keys of release tab two to solid plate 2 implementing demagnetization, then press the moving platen button three of tight moving platen key area 523, demagnetization button three, three keys of release tab three are to moving platen 3 implementing demagnetization), whether demagnetization is completed, by the nixie display 42 of static controller 1, solid plate status indicator lamp 43, moving platen status indicator lamp 44 carries out state display, after having demagnetized, and power switch one K, conductive switch one KF1, conductive switch two KF2 all disconnects, and solid plate 2 and moving platen 3 have demagnetized.
When after static controller 1 power-off suddenly, during service restoration, static controller 1 has memory function, automatically can detect static controller 1 running status, carry out state display, prevent confused operation by each pilot lamp, nixie display 42.
When implementing feature operation at static controller 1, mobile controller 52 cannot operate; When mobile controller 52 implements feature operation, static controller 1 cannot operate.
Nixie display 42 shows instant solid plate 2 and moving platen 3 temperature mainly through temperature sensor 47, is shown the amount of magnetizing (magnetic strength) of instant solid plate 2 and moving platen 3 by magnetometric sensor 48.
Power key K switch C controls the break-make of static controller 1 power supply.
Platform proximity switch 50 penetrated by magnetic injection machine, injection machine power supply 51 is located on injection machine, expressed by the form of block scheme.
Power switch K is the relay switch or the Magnetic sucking switch that control size of current.
Magnetometric sensor 48 mainly detects the amount of magnetizing (pulling force determine/produced between moving platen and mould).
Conductive switch one KF1, conductive switch two KF2 are the relay switch or the Magnetic sucking switch that control size of current.
This product has the locking effect of anticreep preventing offsetting, during when will change, adjust, overhaul, with rear counterdie, started by static controller 1 or mobile controller 52 and cancel work order, two controllers can operate in arbitrary control magnetic induction loop 49 demagnetization, solid plate 2 and moving platen 3 no longer hold casting mold, at any time injection mold, solid plate 2 and moving platen 3 undercarriage or remove, can be convenient for changing, adjust, overhaul mould.
In order to prevent aerial plug-in unit joint grafting mistake, so solid plate 2 installs female aerial plug-in unit joint, moving platen 3 installs public aerial plug-in unit joint.
Magnetic induction loop, approach switch sensor, temperature sensor, magnetometric sensor are installed in the reverse side mould hole of sucker, can damage electronic component in anti-sealing infiltration mould hole in injection moulding process, have magnetic good, exempt from die screw install, exempt from resin filling, reduce processing cost, reduce mould replacing time, enhance productivity.
The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, is mainly used on injection machine, but also may be used on machining center or other small-sized injection-moulding devices; The square bloom of described solid is also not restricted to this shape, also can be circular bloom; Every technical scheme belonging to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, some improvements and modifications of carrying out under the prerequisite not departing from principle of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.