CN104329309B - Prestressed tensioning system - Google Patents

Prestressed tensioning system Download PDF

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Publication number
CN104329309B
CN104329309B CN201410558146.8A CN201410558146A CN104329309B CN 104329309 B CN104329309 B CN 104329309B CN 201410558146 A CN201410558146 A CN 201410558146A CN 104329309 B CN104329309 B CN 104329309B
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CN
China
Prior art keywords
valve
oil
pressure
release
tensioning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410558146.8A
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Chinese (zh)
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CN104329309A (en
Inventor
梁辉
陈启隆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIUZHOU DONGYING PRESTRESSED TECHNOLOGY Co Ltd
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LIUZHOU DONGYING PRESTRESSED TECHNOLOGY Co Ltd
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Priority to CN201410558146.8A priority Critical patent/CN104329309B/en
Publication of CN104329309A publication Critical patent/CN104329309A/en
Application granted granted Critical
Publication of CN104329309B publication Critical patent/CN104329309B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/023Excess flow valves, e.g. for locking cylinders in case of hose burst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25Constructional features
    • B66F3/42Constructional features with self-contained pumps, e.g. actuated by hand
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/025Pressure reducing valves

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention discloses a prestressed tensioning system and relates to the technical field of prestressed girder tensioning equipment in engineering construction of railways, highways, municipal bridges and the like. The system comprises a tensioning pump station controlled by a PLC (programmable logic controller); the tensioning pump station is connected with a jack; the tensioning pump station comprises an oil pump connected with a motor; an oil pipe between the oil outlet of the oil pump and the oil inlet of the jack is connected with a stepping flow regulating valve, a reversing valve and a pressure relief valve in sequence; the oil outlet of the pressure relief valve is provided with a pressure sensor connected with the PLC. The problem that the control accuracy on tensioning control stress is not high by adopting the existing prestressed tensioning system is solved by the prestressed tensioning system disclosed by the invention.

Description

Prestressing force pull system
Technical field
The present invention relates to prestressed girder tensioning equipment manufacturing technology field, especially a kind of prestressing force pull system.
Background technology
Prestressing force intelligent tensioning system mainly includes tensioning pump station and the execution being controlled by plc (Programmable Logic Controller) at present The jack of action, wherein tensioning pump station include the oil pump being connected with motor, and described oil pump passes through oil pipe and described jack It is connected, the oil pipe between the oil-out and the oil-in of described jack of described oil pump is provided with on-off control valve.Due to The maximum pressure of the fluid pressure line of prestressing force pull system will reach 63mpa, and is generally used for the work of the proportioning valve of Flow-rate adjustment Be respectively less than 31.5mpa as pressure, therefore, on-off control valve used in prestressing force pull system can only using only opening or Closing function and operating pressure be more than or equal to 63mpa on-off control valve;Because this on-off control valve is unable to controlling stream The size of amount, the break-make that can only control flow, to realize tension stress control, causes the control precision of control stress for prestressing not , usually control stress for prestressing deficiency or exceedes the phenomenon controlling requirement in height.
Content of the invention
The present invention provides a kind of prestressing force pull system, to solve existing prestressing force pull system to control stress for prestressing Control the not high problem of precision.
In order to solve the above problems, the technical solution adopted in the present invention is: this prestressing force pull system, including by The tensioning pump station that plc controls, described tensioning pump station is connected with jack, and described tensioning pump station includes the oil being connected with motor Pump, the oil pipe between the oil-in of the oil-out of described oil pump and described jack is connected with turn step-type Flow-rate adjustment Valve, reversal valve and pressure-relief valve;It is provided with the pressure transducer being connected with described plc at the oil-out of described pressure-relief valve.
In technique scheme, more specifically technical scheme is it may also is that described flow control valve includes offering oil-feed The valve seat of mouth and the valve body being arranged on described valve seat, offer uuper valve chamber that is up big and down small and connecting and lower valve in described valve body Chamber and the oil-out communicating with described uuper valve chamber, described lower valve chamber is communicated with described oil-in;It is provided with described upper valve intracavity Spherical valve core, described spherical valve core top is provided with the valve rod stretching out described uuper valve chamber;In described valve body described uuper valve chamber upper Side is provided with the swash plate of bottom surface on the output shaft being installed on motor and the angled setting of horizontal direction, described valve rod with described Output shaft is arranged in offset distance and the top by described valve rod is abutted against with the bottom surface of described swash plate;Described lower valve chamber in described It is provided with spring between the oil-in junction of valve seat and described spherical valve core.
Further: the bottom surface of described swash plate and the angle of horizontal direction are 3 °~7 °.
Further: described pressure-relief valve includes offering the release valve seat of pressure-relief valve oil-out and unloads described in being set in turn in Release valve body on pressure valve seat and proportion electro-magnet, offer upper release valve pocket that is up-small and down-big and connecting in described pressure-relief valve body The pressure-relief valve oil-in communicate with lower release valve pocket and with described upper release valve pocket, described lower release valve pocket is gone out with described pressure-relief valve Hydraulic fluid port communicates;Described lower pressure-relief valve intracavity is provided with spherical valve element, described lower release valve pocket in described release valve seat Pressure-relief valve oil-out junction and described spherical valve element between be provided with spring;Described spherical valve element top is provided with Stretch out described upper release valve pocket and pass through the release valve rod of described proportion electro-magnet.
Further: the second oil of the oil-in of the oil-out of described oil pump and described flow control valve and described reversal valve Mouthful be connected, the 3rd hydraulic fluid port of described reversal valve is connected with the oil-in of described pressure-relief valve, the oil-out of described pressure-relief valve and The oil-in of described jack is connected, and the oil-out of described jack is connected with the 4th hydraulic fluid port of described reversal valve, described First hydraulic fluid port of reversal valve is connected with fuel tank respectively with the oil-out of described flow control valve, described flow control valve, commutation Port corresponding with described plc is connected valve respectively with the control end of pressure-relief valve.
Due to employing technique scheme, the present invention compared with prior art has the advantages that
1st, due to step-type flow control valve being provided with the oil circuit in tensioning pump station, the valve rod of flow control valve with logical The ramped bottom surface crossing the swash plate that motor is rotated abuts against;When motor drives swash plate stepping rotation, by oblique The stepping rotation of disk makes valve rod drive the upper shifting at the slow interval of spherical valve core or move down the size adjusting oil-in opening, thus real When change oil circuit in hydraulic fluid flow rate size, when the oil pressure value in oil circuit close to tensioning set oil pressure value when, in plc oil circuit control Hydraulic fluid flow rate is low discharge, precision when reaching default tensioning oil pressure value is therefore effectively ensured it is ensured that cable tensios control oil pressure mpa Numerical control precision is ± 1.5%.
2nd, due on the oil circuit in tensioning pump station, pressure-relief valve is installed, and the valve rod of pressure-relief valve passes through in proportion electro-magnet Heart hole, and it is provided with pressure transducer at the oil-out of pressure-relief valve, pressure transducer can sense and transmit pressure-relief valve to go out in real time To plc, plc controls pressure-relief valve release according to this pressure value to the pressure value of hydraulic fluid port, and when oil circuit needs release, plc is to ratio electricity Magnet applies the voltage setting, and proportion electro-magnet produces corresponding electromagnetic field makes release valve rod stretch out corresponding length, drives ball Shape release valve element leaves pressure-relief valve oil-out certain distance, makes oil circuit pressure release;Thus by changing the voltage of proportion electro-magnet, can Adjust the size of pressure-relief valve oil-out opening, so that release speed speed can be easily adjusted, and make to be operated in superelevation pressure condition Prestressing force intelligent tensioning system high pressure discharge speed controlled it is ensured that jack uses safety.
3rd, due on the oil circuit in tensioning pump station, reversal valve is installed, when plc no-operation, plc controls flow to adjust The oil-in of section valve is opened, and reversal valve is operated in middle position, and oil pump hydraulic oil out is returned to by flow control valve and reversal valve Fuel tank, no pressure in oil circuit.When plc sends operational order, reversal valve is operated in left or right position, and plc controls flow control valve Oil-in diminish or close, now hydraulic oil pass through reversal valve to jack oil-in.When reaching setting pressure, pressure To plc, plc controls the oil-in of flow control valve in open mode to sensor transmissions signal, and oil pump hydraulic oil out passes through Flow control valve returns to fuel tank, oil circuit no pressure, and reversal valve is operated in middle position simultaneously, returns to original state, thus avoids Pull system is operated in high pressure conditions, and fault rate greatly reduces.
Brief description
Fig. 1 is the schematic diagram of the embodiment of the present invention.
Fig. 2 is the hydraulic schematic diagram of embodiment of the present invention tensioning pump station.
Fig. 3 is embodiment of the present invention flow control valve structure schematic diagram.
Fig. 4 is embodiment of the present invention pressure-relief valve structural representation.
Specific embodiment
The invention will be further described for embodiment below in conjunction with the accompanying drawings:
Embodiment 1:
Prestressing force pull system as shown in Figure 1, include the main pumping station being controlled by plc (Programmable Logic Controller) and The auxiliary pump station being controlled by plc, plc is connected with host computer and wireless data transfer module, plc and wireless data Transport module is connected, and main pumping station is connected with the jack executing respective pumping plant action respectively with auxiliary pump station, on jack It is provided with the displacement transducer of detection jack piston extension elongation;Main pumping station and auxiliary pump station are all tensioning pumps as shown in Figure 2 Stand, this tensioning pump station includes the oil pump 5 driving by motor 6, flow control valve 4, reversal valve 3 and pressure-relief valve 2, wherein oil The oil-in of pump 5 is connected on fuel tank, the oil-out 5a of oil pump 5 and the oil-in 4a of flow control valve 4 and commutation by filter 7 Second hydraulic fluid port 3b of valve 3 is connected, and the 3rd hydraulic fluid port 3c of reversal valve 3 is connected with pressure-relief valve oil-in 2a, pressure-relief valve oil-out 2b is connected with the oil-in 1a of jack 1, and the oil-out 1b of jack 1 is connected with the 4th hydraulic fluid port 3d of reversal valve 3, commutation First hydraulic fluid port 3a of valve 3 is connected with fuel tank respectively with the oil-out 4b of flow control valve 4;Flow control valve, reversal valve and unload Port corresponding with plc is connected the control end of pressure valve respectively;It is provided with the oil-out of pressure-relief valve 2 and be connected with described plc Pressure transducer.Step-type flow control valve 4 as shown in Figure 3 includes the valve body 45 being arranged on valve seat 47, valve seat 47 On offer oil-in 4a, valve body 45 offers oil-out 4b, offers vertical up big and down small in valve body 45 and connect Uuper valve chamber and lower valve chamber, uuper valve chamber is communicated with oil-out 4b, and upper valve intracavity is provided with spherical valve core 44, pushes up in spherical valve core 44 Portion is connected with the valve rod 43 stretching out uuper valve chamber;Equipped with a motor 41 above the uuper valve chamber of valve body 45, in motor One swash plate 42, the bottom surface of this swash plate 42 and horizontal direction setting at angle theta, the present embodiment are coated with 41 output shaft 411 The angle theta of the bottom surface of swash plate 42 and horizontal direction be 3 °;Valve rod 43 and output shaft 411 are in that offset distance is arranged, and valve rod 43 passes through it Top is abutted against with the bottom surface of swash plate 42;The lower valve chamber of valve body 45 is communicated with oil-in 4a, valve body 45 lower valve chamber in valve Between the oil-in 4a junction of seat 47 and spherical valve core 44, spring 46 is installed.Pressure-relief valve 2 as shown in Figure 4 includes offering The release valve seat 27 of pressure-relief valve oil-out 2b and the release valve body 26 being set in turn on release valve seat 27 and proportion electro-magnet 21, Offer up-small and down-big and upper release valve pocket that is connecting and lower release valve pocket and communicate with upper release valve pocket in release valve body 26 Pressure-relief valve oil-in 2a, the lower release valve pocket of release valve body 26 communicated with the pressure-relief valve oil-out 2b of release valve seat 27;Under Pressure-relief valve intracavity is provided with spherical valve element 24, goes out in lower release valve pocket and the pressure-relief valve of release valve seat 27 of release valve body 26 Spring 25 is installed between hydraulic fluid port 2b junction and spherical valve element 24;It is connected with to stretch out at spherical valve element 24 top and unload The upper release valve pocket of pressure valve body 26 the release valve rod 22 through proportion electro-magnet 21 core bore.
During work, host computer issues instructions to plc, and pressure, displacement, work are explained and passed through to this operational order by plc The data messages such as state control main pumping station, and these data messages are sent to no by plc by wireless data transfer module simultaneously Line data transmission module, these data messages receiving are passed to plc by wireless data transfer module, plc according to These data messages control auxiliary pump station and main pumping station simultaneous tension, and feed back auxiliary pump station by wireless data transfer module simultaneously The information of working condition is to plc;
Wherein: during no-operation, tensioning pump station is in original state, oil pump hydraulic oil out passes through flow control valve Return to fuel tank, oil circuit no pressure, jack attonity with reversal valve;
When host computer sends tension operation instruction, reversal valve is operated in left position, and plc controls the oil-in of flow control valve Diminish or close, now hydraulic oil passes through reversal valve to the oil-in of jack, and jack piston stretches out, and during this, piston is stretched The length going out is sensed and transmitted by displacement transducer and feeds back signal to plc, is simultaneously located at the pressure sensing in flow control valve Device senses and transmits in its valve pressure signal to plc, and this two signal is constantly calculated and compares, when in system, pressure value reaches by plc During setup pressure value, plc controls the oil-in of flow control valve in open mode, and oil pump hydraulic oil out passes through Flow-rate adjustment Valve returns to fuel tank, oil circuit no pressure, and reversal valve returns to middle position simultaneously, and now pressure release oil-out is blocked by the steel ball in pressure-relief valve, Make hydraulic oil can not be back to fuel tank, enter packing state;After arriving the dwell time, plc controls release valve rod by pressure-relief valve Steel ball back down certain distance, the hydraulic oil of jack oil-in passes through slowly pressure-relief valve, reversal valve returns to fuel tank, completes to unload Pressure;When host computer sends backhaul operation instruction, reversal valve is operated in right position, and the oil-in of flow control valve is closed, pressure-relief valve Hydraulic fluid port standard-sized sheet, oil pump hydraulic oil out passes through reversal valve, pressure-relief valve, jack, returns to fuel tank;Jack piston backhaul, when When jack piston backhaul is to the position setting, complete single tension process.
Embodiment 2:
The bottom surface of swash plate 42 is 7 ° with the angle theta of horizontal direction;Other features are same as Example 1.

Claims (4)

1. a kind of prestressing force pull system, including the tensioning pump station being controlled by plc, described tensioning pump station is connected with jack (1) Connect, described tensioning pump station include the oil pump (5) being connected with motor (6) it is characterised in that: the oil-out of described oil pump (5) (5a) step-type flow control valve (4) is connected with turn on the oil pipe and the oil-in (1a) of described jack (1) between, changes To valve (3) and pressure-relief valve (2);It is provided with, at the oil-out of described pressure-relief valve (2), the pressure transducer being connected with described plc;Institute State flow control valve (4) and include the valve seat (47) offering oil-in (4a) and the valve body (45) being arranged on described valve seat, institute State and in valve body (45), offer uuper valve chamber that is up big and down small and connecting and lower valve chamber and the oil-out communicating with described uuper valve chamber (4b), described lower valve chamber is communicated with the oil-in (4a) of described flow control valve (4);Described upper valve intracavity is provided with globe valve Core (44), described spherical valve core (44) top is provided with the valve rod (43) stretching out described uuper valve chamber;Described in described valve body (45) The bottom surface angled with horizontal direction (θ) that the top of uuper valve chamber is provided with the output shaft (411) being installed on motor (41) sets The swash plate (42) put, described valve rod (43) and described output shaft (411) arrange in offset distance and pass through the top of described valve rod (43) Abut against with the bottom surface of described swash plate (42);Described lower valve chamber is in oil-in (4a) junction with described valve seat (47) and described It is provided with spring (46) between spherical valve core (44).
2. prestressing force pull system according to claim 1 it is characterised in that: the bottom surface of described swash plate (42) and level side To angle (θ) be 3 °~7 °.
3. prestressing force pull system according to claim 2 it is characterised in that: described pressure-relief valve (2) includes offering unloading The release valve seat (27) of pressure valve oil-out (2b) and the release valve body (26) being set in turn on described release valve seat (27) and ratio Example electric magnet (21), offer in described release valve body (26) up-small and down-big and upper release valve pocket that is connecting and lower release valve pocket and The pressure-relief valve oil-in (2a) communicating with described upper release valve pocket, described lower release valve pocket and described pressure-relief valve oil-out (2b) phase Logical;Described lower pressure-relief valve intracavity is provided with spherical valve element (24), described lower release valve pocket in described release valve seat (27) it is provided with spring (25) between pressure-relief valve oil-out (2b) junction and described spherical valve element (24);Described spherical Release valve element (24) top is provided with the pressure-relief valve stretching out described upper release valve pocket and passing through described proportion electro-magnet (21) centre bore Bar (22).
4. the prestressing force pull system according to claim 1 or 2 or 3 it is characterised in that: the oil-out of described oil pump (5) (5a) it is connected with the oil-in (4a) of described flow control valve (4) and second hydraulic fluid port (3b) of described reversal valve (3), described change It is connected to the 3rd hydraulic fluid port (3c) of valve (3) with described pressure-relief valve (2) oil-in (2a), described pressure-relief valve (2) oil-out (2b) It is connected with the oil-in (1a) of described jack (1), the oil-out (1b) of described jack (1) and described reversal valve (3) 4th hydraulic fluid port (3d) is connected, first hydraulic fluid port (3a) of described reversal valve (3) and the oil-out (4b) of described flow control valve (4) Be connected with fuel tank respectively, the control end of described flow control valve (4), reversal valve (3) and pressure-relief valve (2) respectively with described plc Corresponding port is connected.
CN201410558146.8A 2014-10-18 2014-10-18 Prestressed tensioning system Expired - Fee Related CN104329309B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111101445A (en) * 2019-12-25 2020-05-05 河南永智科技有限公司 Hydraulic system for intelligent prestress tensioning equipment and synchronous tensioning method thereof
CN113700700B (en) * 2021-08-27 2024-04-05 四川交达预应力工程检测科技有限公司 Device and method for measuring displacement of piston cylinder of prestressing jack

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09236185A (en) * 1996-02-29 1997-09-09 Nok Corp Control valve
CN103147399B (en) * 2013-02-07 2015-06-17 柳州市邱姆预应力机械有限公司 Intelligent prestressing force stretching system
US20140263686A1 (en) * 2013-03-13 2014-09-18 Gssc, Inc. Spray Gun with Interchangeable Handle Grips
CN203202371U (en) * 2013-05-02 2013-09-18 陈少梅 Electric interlocking needle valve
CN103526948B (en) * 2013-10-24 2015-12-02 柳州黔桥工程材料有限公司 The control method of intelligent tensioning system and intelligent tensioning system
CN203584930U (en) * 2013-11-28 2014-05-07 湖南联智桥隧技术有限公司 Prestress tension hydraulic system and prestress tension equipment
CN203658794U (en) * 2013-12-25 2014-06-18 广东三和管桩有限公司 Numerical control system for automatic tube pile tensioning machine
CN103968083A (en) * 2014-05-09 2014-08-06 吴万里 Gas-liquid valve
CN204267402U (en) * 2014-10-18 2015-04-15 柳州东迎预应力技术有限公司 Prestressing force pull system

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Address after: No. 19 A District 545616 building the Guangxi Zhuang Autonomous Region Liuzhou Liu Dong New Area chuyang road 3 No. 187

Patentee after: LIUZHOU DONGYING PRESTRESSED TECHNOLOGY Co.,Ltd.

Address before: 545006, No. A, building A4-19, information industrial park, 15 hi tech Road, the Guangxi Zhuang Autonomous Region, Liuzhou

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Granted publication date: 20170201